Abstract: A turbocharger turbine (2) includes a wastegate subassembly (50) that includes a mounting plate (51) having a bore (55) therethrough, a valve shaft (60) disposed in the bore (55), and a wastegate valve (30) including a valve body (31) and a valve arm (36) that secures the valve body (31) to an end of the valve shaft (60). The wastegate subassembly (50) is preassembled prior to assembly with the turbocharger (1), and is detachably secured to an outer surface of the turbine exhaust gas inlet (10) such that valve body (31) is positioned to control exhaust gas flow through a bypass port (13) that extends between the exhaust gas inlet (10) and an exhaust gas outlet (12), and bypasses the turbine wheel (16).

Abstract: A number of variations may include a product including a rotor comprising a shaft having a rotation axis, a bearing at least partially surrounding the shaft allowing for rotation of the shaft within the bearing about the rotation axis, and a bearing housing comprising at least one fluid outlet passage constructed and arranged to flow fluid upward from the bearing to a top side of the bearing housing.

Abstract: The present invention relates to a compact heat exchange device, applicable to either EGR (Exhaust Gas Recirculation) systems for reducing nitrogen oxide emission, or to WHRS systems (Waste Heat Recovery Systems), both in internal combustion engines. The design of the heat exchanger is characterized by a configuration that incorporates technical solutions intended for compensating for the differential expansions between the tube bundle and the shell, as well as other variables relating to thermal fatigue, where said solutions result in a compact device.

Abstract: A disconnect assembly for translating torque to shafts of a driveline. A clutch is disposed in torque translating relationship between the shafts and is movable between an engaged configuration wherein torque is translated, and a disengaged configuration wherein torque is interrupted. An actuator includes a coil that generates a first magnetic field. A slider is movable between a first stable position and a second stable position, with an armature operatively attached to the slider. The armature has a magnetic polarity pattern defined by a plurality of north and south magnetic pole regions facing the coil. The pattern configured such that predetermined changes in the magnetic field generated by the coil urge the slider from one of the stable positions to the other of the stable positions so as to cause corresponding movement of the clutch assembly between the configurations to selectively translate rotational torque between the shafts of the driveline.

Abstract: A transfer case capable of multiple drive ratios (i.e. high and low) in all operating modes of a hybrid all-wheel or four-wheel drive vehicle. The transfer case comprises an input shaft, a primary output shaft, a secondary output shaft, an electric motor, and a planetary gear set. The secondary output shaft is selectively rotatably coupled to the primary output shaft. The planetary gear set has a ring gear rotatably fixed to the input shaft, a planet carrier rotatably fixed to the primary output shaft, and a sun gear rotatably fixed to an output of the electric motor.

Abstract: High pressure loop exhaust gas circulation is achieved in an exhaust system (10) of an engine (12) by providing an adjustable valve (100) in an exhaust passage (18) of the engine (12). The valve (100) is configured to control fluid flow through the passage (18) and generate pressure to drive the high pressure exhaust gas recirculation. The valve (100) includes a valve inner surface (110) that has a curvilinear profile when viewed in longitudinal cross section. An actuator (140) is connected to the valve (100), and is configured to move the valve (100) relative to the exhaust passage (18) so as to control exhaust gas pressure within the exhaust passage (18). In some embodiments, a pilot tube (280) is used in combination with the valve (100) to generate high pressure exhaust gas recirculation at the engine (12) intake.

Abstract: A turbocharger (1) includes a wastegate valve (30) supported on the turbine housing (8), and a pneumatic actuator (100) configured to actuate the wastegate valve (30). The pneumatic actuator (100) includes a housing (101) separated into compartments (104, 108) by a separating member (110, 112). The actuator (100) includes a piston (112) disposed in the housing (101) that defines at least a portion of the separating member (110, 112), a piston-biasing spring (120) disposed in the housing (101), a first in let (126) that is in fluid communication with the first compartment (104), the first inlet configured to be connected to a non-zero-pressure fluid source (8), and a second inlet (116) that is in fluid communication with the second compartment (108), the second inlet (116) configured to be connected to a non-zero-pressure fluid source (104).

Abstract: One illustrative embodiment includes a turbocharger (16, 18) with a turbine (94) and a compressor (96). The turbine (94) has an inlet passage (114) which may directly communicate with a blowdown exhaust passage (34, 36, 38) of a cylinder head (12) of an internal combustion engine (14). The inlet passage (114) may directly receive exhaust gas from the blowdown exhaust passage (34, 36, 38).

Abstract: A pressure relief valve (10) in a hydraulic tensioner for an endless loop power transmission member and method of assembly can include a check valve member (18) positioned within a fluid passage (14) defined by a housing (12) for movement toward and away from a valve seat (16) defined by the housing (12), a spring (20) normally biasing the check valve member (18) toward the valve seat (16), and a spring retainer (22) assembled within the fluid passage (14) to a variable depth in response to feedback pressure for automatically adjusting a biasing force of the assembled spring (20) to compensate for tolerances effecting a relief pressure value of an assembled pressure relief valve and allowing control of the relief pressure value to be within a predetermined range with respect to a predetermined target relief pressure value for driving the check valve member (18) away from the valve seat (16).

Abstract: A product for applying tension is disclosed. The product may include a block with a first bore opening into to the block. A body may be provided having a second bore substantially larger in diameter than the first bore. The body may be positioned against the block so that the first bore is open to the second bore. The body may have a passage for providing fluid to a pressure chamber from the second bore. The passage may be arranged to open to the second bore and form a tangent to the second bore. Fluid may flow from the first bore to the pressure chamber through the second bore and the passage substantially unimpeded. Fluid flow is impeded from the passage to the first bore as a result of the configuration of the first bore, second bore and passage.

Abstract: The present invention relates to a frictionally acting device (2) comprising a disk pack (28) made from a first disk set (30) which is connected rotationally fixed to a first disk carrier (16) and a second disk set (36) which is connected rotationally fixed to a second disk carrier (18), wherein the disks (32, 34; 38, 40, 42) of the two disk sets (30, 36) are arranged alternating one after another and can be frictionally engaged with one another, the disks (32, 34) of the first disk set (30) are designed as friction lining disks, and an end disk arrangement (54; 56) is assigned to the disk pack (28).

Abstract: [Problem] To provide a chain link which can improve wear resistance even under lubricating conditions in adhesive mode. [Solution] Steel link plates 2 for a silent chain having pinholes 22 for inserting linking pins 3 are formed. A hardened layer obtained by performing heat treatment (martempering, for example) is formed on the inner circumferential surface of the pinholes 22, and a large number of hard particles hp having the same hardness as or a greater hardness than the surface hardness of said hardened layer are dotted in a crystalline state within the martensite structure on the surface layer section of the hardened layer. The hard particles hp are an oxide, carbide or nitride of any element from Cr, V, Ti and Nb which was originally present in the steel of the link plate material.

Abstract: A number of variations may include a system which may include a waste heat recovery system which may have at least a first boiler operably coupled to a vehicle engine system to recover waste heat therefrom. The waste heat recovery system may additionally include a working fluid. The working fluid may provide energy directly to a crank shaft of the vehicle engine system or to an electrical generator or both which may be constructed and arranged to convert the energy from the working fluid into electrical energy and/or mechanical energy and at a controlled ratio as desired.

Abstract: A valve actuator (100) and method for controlling such is disclosed. The valve actuator (100) may include a body (126), a piston (134), a first spring (136) displaceable between a primary position (154) and a secondary position (156), and a second spring (138) displaceable between a first position (158a) and a second position (160a). The first and second springs (136, 138) are configured to be simultaneously displaced during movement of the piston (134) from a first piston position (142) to a second piston position (144). The first spring (136) is configured to compress to a higher first spring force (F1) during displacement from the primary position (154) to the secondary position (156), and the second spring (138) is configured to have a decreasing second spring force (F2) during displacement from the first position (158a, 158b) to the second position (160a, 160b), the second spring force (F2) decreasing non-linearly.

Abstract: A method of balancing turbocharger rotating assembly (50) includes installing a shaft-and-turbine wheel sub-assembly (40) into a ball bearing cartridge (20) within a bearing housing (8) of a turbocharger (1), connecting a compressor wheel (5) to the shaft (6), and testing the balance of the turbocharger rotating assembly (50) while the turbocharger rotating assembly (50) is installed within the bearing housing (8) of the turbocharger (1). Based on the results of the balance testing, material is removed from the turbine wheel (4) while the shaft-and-turbine wheel sub-assembly (40) is installed within the bearing housing (8) of the turbocharger (1). The step of removing the material from the turbine wheel (4) comprises removing material from a peripheral edge (35) of a backwall (34) of the turbine wheel (4).

Abstract: A compressor wheel that can be employed in devices such as turbochargers. The compressor wheel includes an axially extending hub having an inlet end, a shaft bore extending from the inlet end and an arcuate outer surface opposed to the shaft bore. The axially extending hub is composed of a metal and has a porous region located proximate to the arcuate outer surface of the axially extending hub. The compressor wheel also includes a blade array disposed on the arcuate outer surface of the axially extending hub. The blade array has an outer surface and an inner region. The blade array comprises a plurality of circumferentially-spaced, radially and axially extending blades disposed thereon and is composed, at least in part of a polymeric material. Polymeric material located in the inner region of the blade array extends into the porous region defined in the axially extending hub.

Abstract: An engine system (40) includes an engine (42), and a turbocharger (1) that receives exhaust gas from the engine (42) and delivers charged air to the engine (42). The engine system (40) also includes an electrically-driven compressor-expander (60) disposed in the engine air intake passage (48) between a compressor section (10) of the turbocharger (1) and the engine (42). The compressor-expander (60) is configured to modify the pressure and temperature characteristics of the charged air flow exiting the turbocharger compressor section (10). A valve (50) controls the flow path and/or direction of the charged air flow as it enters the compressor-expander (60).

Abstract: A pulley for phaser including a toothed outer circumference for accepting a drive force; an inner circumference with at least a first set of lands extending towards a center of the pulley and spaced apart along the inner circumference of the pulley; and an axial retaining feature on the first set of lands for interaction with a corresponding retaining feature of a housing press fit within the inner circumference with the pulley, axially retaining the housing within the pulley.

Abstract: A method of making an electronics package for an alternator includes inserting a post of a terminal assembly thorough a hole in an electrically conductive carrier member such that the terminal assembly is positioned on a first side of the carrier member and an end portion of the post extends from a second side of the carrier member. The method further includes deforming the post extending through the hole on the second side of the carrier member such that the terminal assembly engages the second side of the carrier member and the carrier member is connected to the terminal assembly.

Abstract: A compressor device for a turbocharger. The compressor device includes a compressor housing and a separate snorkel member which are provided separately and then connected together. The compressor housing has two air passages separated by a partition wall, while the snorkel member similarly has two separate air ducts separated in part by a partition wall. The two components have mating fittings to connect them together.