Abstract: A forced induction device includes a compressor wheel, a housing, and an intake insert. The compressor wheel has an inducer diameter and an exducer diameter. The housing includes a housing cover member having a central portion and a housing intake portion extending from the central portion. The central portion defines a compressor cavity in which the compressor wheel rotates and having a cavity inlet diameter larger than the inducer diameter. The intake insert defines a conduit extending therethrough from a proximal end to a distal end of the intake insert. The proximal end is received by the housing intake portion with the conduit in fluidic communication with the compressor cavity. At the proximal end, the conduit the conduit has a proximal inner diameter that is less than cavity inlet diameter and the inducer diameter, and the distal end is configured to connect to a coupling portion of an air source.

Abstract: A turbocharger including, a turbine wheel (10), a shaft (111) attached to the turbine wheel (10), and a compressor wheel (132) disposed on the shaft (111) opposite the turbine wheel (10). The compressor wheel (132) includes a back wall (134) and an axial bore (137) and a pilot washer (150) is located adjacent the compressor wheel back wall (134). The pilot washer (150) has an inner diameter (162) and an outer diameter (160), and includes a conical pilot ring (154) that extends into the axial bore (137) of the compressor wheel (132). The pilot washer (150) includes a slit (164) extending from the inner diameter (162) to the outer diameter (160). A nut (113) is threaded to the shaft (111) and is operative to provide an axial clamping force on the compressor wheel (132), thereby causing the pilot washer (150) to contract onto the shaft (111) as the pilot ring (154) extends into the bore (137).

Abstract: A pneumatic actuator (1) includes a housing (22) having a first portion (23), a second portion (25), and a fluid inlet (2) formed in the first portion (23). The actuator (1) includes a diaphragm (6) disposed in the housing (22), a piston (7) connected to the diaphragm (6), and a spring (10) that extends between the piston (7) and the housing second portion (25). A pressurized chamber (3) is defined between the diaphragm (6) and the housing first portion (23), and the housing first portion (23) includes a pressure relief device (8).

Abstract: Wastegated turbochargers all use actuators to manipulate the wastegate valve which controls turbine wheel bypass of exhaust gas energy. The diaphragms in these actuators are susceptible to foreign material damage. This damage is minimized by the addition of a boot around the actuator shaft, preventing ingress of foreign materials and fluids which could be detrimental to actuator life.

Abstract: A product may include a canister and a diaphragm may separate a control chamber within the canister. A piston may be movable in the canister between a first position and a second position in response to a pressure change in the control chamber. The piston may have a body and a skirt may extend from the body. The skirt may taper inward relative to the body as the skirt extends away from the body.

Abstract: A venting system for a turbocharger may include a bearing housing. The bearing housing may include an inner member. A housing wall may extend from the inner member and may include at least one vent disposed therethrough. A partition may be sealed to the housing wall and the inner member. The partition, the housing wall, and the inner member may collectively form a thermal dam.

Abstract: A tilting pad (80, 180) (TP) journal bearing (30, 32, 132) is used to support a rotating assembly of a turbocharger (10). The TP journal bearing (30, 32, 132) includes a cylindrical outer ring (60, 160) and tilting pads (80, 180) disposed within the outer ring (60, 160). The tilting pads (80, 180) are formed separately from the outer ring (60, 160) and secured thereto during assembly.

Abstract: A lubrication and hydraulic actuation system for a transfer case (120) includes a pump (220), a pump sump (210) formed in the transfer case (120), and having an opening (430) in communication with an interior of the transfer case (120), and a fluid retention element (510, 710). The fluid retention element (510, 710) is disposed in the opening (430) of the pump sump (210) and has at least one baffle structure (550) to allow fluids to enter the pump sump (210) through the fluid retention element (510, 710) and restrain fluids from exiting the pump sump (210) through the fluid retention element (510, 710).

Abstract: A lubrication system (400) for a transfer case (200) includes a pump (228) selectively supplying a working fluid to a fluid reservoir of an actuator (226) configured to apply force to a clutch assembly (214) to cause the clutch assembly (214) to move between a disengaged position and an engaged position. The lubrication system also includes a relief valve (302) having a relief valve inlet fluidly coupled to the fluid reservoir of the actuator (226) which opens to receive the working fluid based on a threshold pressure level of the working fluid in the fluid reservoir. The lubrication system also includes a trough (306) fluidly coupled to a relief valve outlet of the relief valve (302). The trough (306) carries the working fluid from the relief valve outlet to a bearing assembly (227) associated with at least one of an input shaft (204) and a primary output shaft (206) of the transfer case (200) when the clutch assembly (214) is in the disengaged position.

Abstract: A turbocharger is disclosed. The turbocharger may comprise a turbine, and a compressor having a radial impeller. The radial impeller may include a body having a hub and a plurality of main blades extending from the hub. Each of the main blades may have a leading edge. The turbocharger may further comprise a plurality of serrations extending along the leading edge of each of the main blades, and a shaft interconnecting the compressor and the turbine. The body of the impeller may be formed by flank milling, and the serrations extending along the leading edges of the main blades may be formed by point milling.

Abstract: Methods for producing a glow plug having a housing, a ceramic glow pin and a protective tube from which a section of the glow pin projects which is thinner than a thicker section arranged in the protective tube. The thinner section leads to a glow tip. The glow pin is inserted into the protective tube and the protective tube is inserted into the housing. A securing element is placed onto the first end of the glow pin. The internal diameter of the securing element is smaller than the maximum diameter of the glow pin. The securing element is fastened on the protective tube. Alternatively, the protective tube is heated locally at a section of the protective tube surrounding the thinner section, and there the interior width of the protective tube is reduced to a value smaller than the diameter of the thicker section of the glow pin.

Abstract: An air foil bearing for supporting a high speed rotating assembly such as in a turbocharger, a high speed centrifugal separator or the like. The foil bearing includes at least one bump foil and at least one top foil. The top foil leading edge is bent radially outwards forming a bevel or step. This feature serves as an air guide to prevent air of the preceding pad flowing into the gap between the pads, and then between the bump foil and the top foil, causing the top foil to bear against the rotor, causing severe wear.

Abstract: An exhaust-gas turbocharger (1) having a turbine (2) which is provided with an adjustable turbine geometry and/or with a wastegate; and having an actuator (11) which is connected by means of a coupling rod (14; 14?; 14?) to the adjustable turbine geometry and/or to the wastegate. The coupling rod (14; 14?; 14?) is connected at its end regions at one side to the actuator (11) and at the other side to an adjusting shaft arrangement of the variable turbine geometry and/or of the wastegate. The coupling rod (14; 14?; 14?) is formed as an MIM component.

Abstract: A bearing housing (1) of an exhaust-gas turbocharger (2) having a turbine-side flange (3), having a compressor-side flange (4) and having a center part (5) which is arranged between the turbine-side flange (3) and the compressor-side flange (4). The turbine-side flange (3), the compressor-side flange (4) and the center part (5) are separate components which are connected to one another in the fully assembled state by a connection device (6) or thermally or by adhesive bonding.

Abstract: An air feed device (1) for a fuel cell, having a shaft (2); a compressor wheel (4) fastened to one of the ends (5, 20) of the shaft (2), a bearing arrangement (6, 7, 8) arranged in a bearing housing (9) for mounting the shaft (2), and an electric motor (10) for driving the shaft (2), which electric motor is arranged in the bearing housing (9). The shaft (2) has two shaft bearing portions (11, 12) and a magnet portion (13) arranged between the shaft bearing portions (11, 12), forming the rotor of the electric motor (10). The shaft bearing portions (11, 12) and the magnet portion (13) are centered relative to one another by means of a centering arrangement (12A, 13F) which engages on an outer edge (A), the shaft bearing portions (11, 12) and the magnet portion (13) bearing in each case axially against one another.

Abstract: A transfer case (30) and a method of assembly in an all-wheel drive vehicle can include a range shifting assembly (60) for shifting between a low-range and high-range drive mode, a normally disengaged clutch assembly (80) for transferring drive torque to a first and second driveline, a clutch actuator (88), and an actuating gear (48). The clutch actuator (88) can be moveable between an expanded position and a contracted position and engageable with the clutch assembly (80) for engaging the clutch assembly (80) when in the expanded position. The actuating gear (48) can be reversibly rotatable through a predetermined angular arc of movement for operating the clutch actuator (88) between the contracted and expanded position for actuating the clutch assembly (80) and for shifting the range shifting assembly (60) between a low-range drive mode and a high-range mode when the clutch assembly (80) is in the disengaged position.

Abstract: A control arrangement (1) of an exhaust-gas turbocharger having a bearing bushing (3); a control shaft (4) which is connected at a first end (5) to a first adjustment lever (6) and which is guided in the bearing bushing (3); and a second adjustment lever (9) which is connected to a second end (8) of the control shaft (4) and which, on a free end region (10), bears a control device (11), wherein the free end region (10) is designed to be cranked in the direction of the first adjustment lever (6).

Abstract: A lubrication arrangement for a bevel gear unit, such as a final drive (10-19) or a power takeoff unit (PTU), in the drive line of a vehicle has an external oil reservoir (25) on the unit to be lubricated. From this reservoir oil channels (27, 28) in the housing (11) of the unit lead to areas in the unit in special need of oil supply, such as to pinion bearings (16, 17) and to the area of gear engagement between pinion (10) and crown wheel (12). There is also a return channel (30) in the housing (11) of the unit for returning oil thrown out by the crown wheel (12) against the inside of the housing to the reservoir (25).

Abstract: A composite clutch (110) is adapted to transmit an operational range of torques (60) from a driving member (118) to a driven member (122). The composite clutch (110) incorporates both of a friction clutch assembly (124) and a dog clutch assembly (126), each assembly adapted to address one of two segments (62, 68) of the operational range of torques (60). The clutch (110) further includes a spring-loaded detent system (180) configured to control transition (66) between the two segments (62, 68) of operational ranges of torques (60). The friction clutch assembly (124) includes first friction clutch elements (128) coupled to the driving member (118) and second friction clutch elements (132) coupled to the driven member (122) for providing torque control within the lower operational range of torques (64).

Abstract: A method of controlling a drive train comprising an electric motor (12), a gearbox (1) and an internal combustion engine (13). The gearbox (1) is placed between the electric motor (12) and the internal combustion engine (13) in the drive train. The speed of the electric motor (12) is synchronized to the speed of the internal combustion engine (13) in order to shift the gearbox. The gearbox (1) is shifted between different operation modes by means of controlling the position of a dog clutch (6).