Abstract: A forward/reverse planetary gearset (412) may be adapted to employ multi-mode clutch modules (426, 430) in lieu of using only traditional friction clutches (326, 330). Such arrangement may reduce parasitic drag as well as achieve reductions in physical size of the gearset housing (408). Use of multi-mode clutch modules (426, 430) may offer either of or both forward and reverse controls of the planetary gearset (412). Thus, in at least one arrangement a multi-mode clutch (426) may provide forward clutch control while a friction clutch (330) provides reverse clutch control. In another arrangement the friction clutch (326) may provide the forward clutch control, while the multi-mode clutch (430) provides the reverse clutch control for the gearset (412). Finally, both forward and reverse controls of the gearset (412) may be provided via multi-mode clutches (426, 430), thus entirely avoiding use of any friction clutches (326, 330) for forward or reverse control functions of the planetary gearset (412).

Abstract: A coupling assembly (20, 120, 220) and method can include a first rotatable member (22, 122, 222) and a second rotatable member (26, 126, 226) defining a cylindrical hub portion having a plurality of springs (42, 142, 242) interposed between the cylindrical hub portion of the second rotatable member (26, 126, 226) and the first rotatable member (22, 122, 222) for transferring rotational torque between the first and second rotatable members. A plurality of load-bearing surfaces (32, 132, 232) associated with the first rotatable member (22, 122, 222) are engageable by the plurality of springs (42, 142, 242) to accommodate radial clearances (34, 36, 134, 136, 234) between the first rotatable member (22, 122, 222) and the cylindrical hub portion while providing rotational drive torque from the first rotatable member (22, 122, 222) to the second rotatable member (22, 122, 222) through the plurality of springs (42, 142, 242).

Abstract: A process for producing a turbine rotor (1), which has, as joining partners, a turbine wheel (2) made of TiAl and a shaft (3) produced from steel, with the following process steps: providing the turbine wheel (2); providing a solder; providing the shaft (3); and connecting the turbine wheel (2) and the shaft (3) by electron beam soldering by means of an electron beam (5).

Abstract: A plurality of guide vanes (34) in a variable turbine geometry turbocharger (10) regulates a flow of exhaust gas. The guide vanes (34) are selectively adjustable between an open position to allow the flow of exhaust gas to drive a turbine wheel (24) and a closed position to block the flow of exhaust gas. A first flow feature (58) is disposed on first (44) and second (46) edges of the guide vanes (34) to disturb the flow of exhaust gas to prevent leakage of exhaust gas around the first (44) and second (46) edges. A second flow feature (64) is disposed on front (60) and rear (62) surfaces of the guide vanes (34) to channel the flow of exhaust gas between adjacent guide vanes (34) when the guide vanes (34) are in the open position to prevent swirling and/or cross flow of the exhaust gas.

Abstract: A coupling for an AWD vehicle comprises a disc package with alternate discs (6,7; 56, 57; 76, 77), which are connected for rotation with, but are axially movable in relation to an ingoing (1; 52, 71) and an outgoing axle (2; 51; 72), respectively, of the coupling, and a hydraulic piston (9; 59; 79) for pressing the disc package together under the action of hydraulic pressure, hereby establishing a connect mode, in which the ingoing axle is connected to the outgoing axle. A coupling slack adjuster (13-15; 64, 65; 83-85) is provided for mechanically establishing a rest position for the hydraulic piston (9; 59; 79) in a disconnect mode, in which a predetermined slack in the disc package is established, irrespective of the wear of the discs.

Abstract: A turbocharger assembly using exhaust gas flow to drive a turbine wheel in a turbine housing and having a wastegate valve assembly to control exhaust gas flow bypassing the turbine wheel. The turbocharger assembly includes a linear actuator operable to close the wastegate valve assembly and a flexible cable connecting the linear actuator to a lever of the wastegate valve assembly. The flexible cable is held in tension by interaction between the linear actuator and the wastegate valve assembly.

Abstract: A torque transfer device for a powertrain of a vehicle includes a shaft, a pump, and an actuator. The shaft transfers torque from a drive source to a wheel of the vehicle. The pump includes a rotary component and a housing that surround the shaft. The rotary component is selectively coupleable to the shaft to be rotated thereby to operate the pump. The actuator includes a cam mechanism that selectively couples the rotary component to the shaft.

Abstract: A method of controlling exhaust gas recirculation (EGR) in a turbocharged compression-ignition engine system including an engine, an induction subsystem in upstream communication with the engine, an exhaust subsystem in downstream communication with the engine, a high pressure EGR path between the exhaust and induction subsystems upstream of a turbocharger turbine and downstream of a turbocharger compressor, and a low pressure EGR path between the exhaust and induction subsystems downstream of the turbocharger turbine and upstream of the turbocharger compressor. A target total EGR fraction for compliance with exhaust emissions criteria is determined, then a target HP/LP EGR ratio is determined to optimize other engine system criteria within the constraints of the determined target total EGR fraction.

Abstract: To solve the problems of compressor wheel blade flow separation causing surge type noises when a compressor return or recirculation valve is opened or closed, recirculation airflow from a compressor recirculation valve is fed into an annular volume, defined between inner and outer walls or shaped as a radially expanded, axially flattened cylindrical space in the compressor inlet, so that the generally unidirectional radial flow from the compressor recirculation valve is re-directed and organized as it is turned from generally radial to generally axial, merging with the general inlet flow and presenting the compressor wheel with airflow of“circumferentially uniform” flow velocity.

Abstract: What is described is a connection element for fastening a metal part to a printed circuit board, wherein the connection element has a first portion, which is formed as a press-fit pin to be pressed into a bore of the printed circuit board, and a second portion, which is formed as a screw to be screwed into the metal part.

Abstract: A tensioner which adjusts the mean tensioner force to keep the chain tension as low as possible without sacrificing chain control, significantly improving drive efficiency as the chain wears and is subject to low dynamic loads.

Abstract: A number of variations may include a clutch system having a clutch; a first cylinder operatively connected to the clutch; a passive valve operatively connected to the first cylinder; a hydraulic power pack actuator and a second cylinder operatively connected to the passive valve; an electronic control unit operatively connected to the hydraulic power pack actuator; and a clutch pedal operatively connected to the second cylinder.

Abstract: A method, using multiple position sensors, for determining a characteristic of the actuator or a system, wherein the characteristic is causing or is indicative of the cause of the change in position of the actuator. One characteristic may be the lost motion of the actuator or system. Lost motion is the lag between the motion of a controlled device and that of an electrical drive device due to yielding or looseness. The lost motion of an actuator may increase as components wear and may eventually degrade the function or cause failure of the actuator and/or system.

Abstract: An exhaust-gas turbocharger (1) with a turbine housing (2) which has a turbine housing inlet (8) and a turbine housing outlet (9) for exhaust gas, and which has a wastegate duct (19) between the turbine housing inlet (8) and the turbine housing outlet (9), and a flap arrangement (10) having a pivotable flap plate for opening and closing the wastegate duct (19), wherein the flap plate is in the form of an elastic spring disk (11).

Abstract: The invention relates to a method for determining bearing play of exhaust-gas-turbocharger friction bearings comprising the following method steps: accelerating the exhaust-gas turbocharger or the body group from standstill to a maximum rotational speed and at the same time registering the vibration acceleration by means of a sensor; determining the constant-tone frequency of the friction bearing at at least one rotational speed; plotting the determined constant-tone frequency in a diagram, in which bearing-play ranges determined experimentally in advance are assigned to constant-tone frequency ranges; and establishing whether or not the determined constant-tone frequency lies in a bearing-play target range.

Abstract: A number of variations may include a product comprising: an electrified turbocharger comprising: an electric motor surrounding a portion of a shaft constructed and arranged to selectively drive the shaft, wherein the electric motor further comprises a stator comprising a lamination stack; a housing surrounding the electric motor, wherein the housing includes a plurality of channels constructed and arranged to lubricate a first bearing; and wherein the lamination stack is constructed and arranged to include at least one conduit to pass oil through the electric motor to a second bearing.

Abstract: An exhaust-gas turbocharger (1) with a turbine housing (2) which has a turbine housing inlet (8) and a turbine housing outlet (9), and which has a wastegate duct (10) between the turbine housing inlet (8) and the turbine housing outlet (9), and a shut-off element (13) for opening and closing the wastegate duct (10). The shut-off element (13) comprises a sleeve (14), which is inserted into the turbine housing (2), and a piston (22), which is guided in the sleeve (14) so as to be movable along a longitudinal axis (L). The sleeve (14) has apertures (15, 16) at which the wastegate duct (5) opens out into the interior of the sleeve (14).

Abstract: A turbocharger (300) having a rotatable shaft (312) passing through a bearing housing (303) with a turbine-end bearing support (580) with a support bar (600). A turbine-end bearing support (580) may include the support bar (600) with radial supports (610) and (620) connected to each opposite side (492) and (494) of cavity (496) of the bearing housing (303) wherein oil can flow in recesses (640) and (650) above the radial supports (610) and (620). Each radial support (610) and (620) of the support bar (600) is preferably integrated in the corresponding side (492) and (494). A turbine-end bearing support (580) may also include the support bar (600) with a rod portion (622) forming a bottom tie support bar (612) that supports the bottoms of both bearing supports (490) and (580), which are top-supported by the bearing housing (303). Each support bar (600) is preferably integral with the bearing support (580).

Abstract: An exhaust-gas turbocharger (1) comprising a housing (2), a turbine wheel (5) with blades (6), a compressor wheel (4) with blades (6), and a shaft (3) which is mounted in the housing (2) and which connects the turbine wheel (5) and compressor wheel (4), wherein, in a gap (7) between the housing (2) and at least one blade (6), a contactless labyrinth seal (8) is formed on the blade (6) and on the housing (2), wherein the labyrinth seal (8) comprises at least one combination of a groove (13) and a projection (14).

Abstract: A heating, ventilation, and air-conditioning (HVAC) system for an electrically-powered vehicle (EV) having an electric motor powered by at least one battery is described. The HVAC system may comprise a blower, a conduit configured to carry air from the blower to vents leading to a passenger cabin of the EV, and an electric heater positioned in the conduit and configured to heat the air. The HVAC system may further comprise a thermal reservoir heater positioned in the conduit and including a thermal storage component configured to heat the air without using power from the battery.