Abstract: An exhaust-gas turbocharger (1), with: a turbine housing (2) which has a turbine housing inlet (8) and a turbine housing outlet (9) for exhaust gas, and which has a wastegate duct between the turbine housing inlet (8) and the turbine housing outlet (9), and a flap arrangement (10) comprising a pivotable flap lever (12), a flap plate (11), which is connected to the flap lever (12), for opening and closing the wastegate duct, and having a spring element (17) which is arranged between the flap lever (12) and a disc (18) fastened to the flap plate (11). The spring element (17) has an outer circumferential region (23) which is supported on a sliding contact surface (20), which is of curved form, of the flap lever (12).

Abstract: A product may comprise an electric machine, and may include first and second shafts connectable to the electric machine in torque a transferring relationship. A first clutch assembly may selectively connect the electric machine with the first shaft and a second clutch assembly may selectively connect the electric machine with the second shaft. A gear set may be operatively engageable between the electric machine and the first and second clutch assemblies. An engagement coupling may connect the gear set in a high range between the electric machine and the first and second clutch assemblies, and the engagement coupling may connect the gear set in a low range between electric machine and the first and second clutch assemblies.

Abstract: A number of variations may include a method comprising selectively actuating an inlet swirl device to cause a compressor to windmill at a higher speed during an operation mode where fuel consumption of an engine in the vehicle is at a minimal or before an acceleration event.

Abstract: A transfer case includes a primary output shaft, a secondary output shaft, a clutch, and a hub. The clutch includes a plurality of interleaved plates for selectively rotationally coupling the primary output shaft to the secondary output shaft. The hub rotationally couples the primary output shaft and the clutch. The hub includes an outer annular member and an inner annular member. The inner annular member is rotatable within the outer annular member for the hub to selectively release oil into the clutch.

Abstract: A transfer case comprises a primary output shaft, a secondary output shaft, a clutch, and a plurality of valves. The primary output shaft includes a hub rotationally coupled thereto. The clutch is selectively couples the primary output shaft to the secondary output shaft to transfer torque therebetween. The clutch includes a housing, interleaved plates, and an apply plate. The housing is rotationally coupled to the secondary output shaft. The interleaved plates alternate between a first subset of the interleaved plates rotationally coupled to the hub, and a second subset of the interleaved plates rotationally coupled to the housing. The apply plate compresses the interleaved plates for transferring torque between the hub and the housing. The valves selectively release oil supplied through the primary output shaft into the housing. Each valve includes a bore formed in the hub and a valve rod movable by the apply plate to open the valve.

Abstract: A lubrication system (400) for a transfer case (200) includes a pump (228) selectively supplying a working fluid to a fluid reservoir of an actuator (226) configured to apply force to a clutch assembly (214) to cause the clutch assembly (214) to move between a disengaged position and an engaged position. The lubrication system also includes a relief valve (302) having a relief valve inlet fluidly coupled to the fluid reservoir of the actuator (226) which opens to receive the working fluid based on a threshold pressure level of the working fluid in the fluid reservoir. The lubrication system also includes a trough (306) fluidly coupled to a relief valve outlet of the relief valve (302). The trough (306) carries the working fluid from the relief valve outlet to a bearing assembly (227) associated with at least one of an input shaft (204) and a primary output shaft (206) of the transfer case (200) when the clutch assembly (214) is in the disengaged position.

Abstract: The present disclosure is directed to a waste heat recovery system used in conjunction with a power source system. A pump may pressurize a working fluid to a set pressure threshold and feed the working fluid through a fluid flow path. An evaporator and a condenser may each connect to the fluid flow path. Connected to each the evaporator and the condenser may be a turbine able to receive the working fluid when the working fluid is above the set pressure threshold and a predetermined thermal threshold. An electric machine having a motor mode or a generator mode may then attach to the turbine. Attached to the other end of the turbine may be a shaft coupling also attached to the pump. The pump may be powered by the electric machine operating in a motor mode through the shaft coupling to provide pressure to the waste heat recovery system.

Abstract: A fan drive hub assembly having a modular input shaft assembly that includes a rear bearing housing, a front bearing housing, and a coupler that is fixedly coupled to the rear and front bearing housings.

Abstract: A driven accessory that includes an input member, a cover, an output member, a clutch and a clutch actuator. The input member is rotatable about an axis and has a hub, an outer rim, and a radially extending web that couples the hub to the outer rim. The cover is coupled to the input member for common rotation about the axis and cooperates with the input member to define a clutch cavity. The clutch is received in the clutch cavity and selectively transmits rotary power between the input member and the output member. The clutch actuator is selectively operable to change the operational state in which the clutch operates. The clutch actuator has an electromagnetic coil that is disposed outside the clutch cavity. The hub is disposed along the axis between the clutch and the electromagnetic coil.

Abstract: A method for compensating for alternator to battery voltage drop in charging systems lacking external remote sensing capabilities and utilizing serial communications. A controller utilizes an adaptive variable for determining an alternator output voltage setpoint that compensates for battery cable voltage losses, and adjusting the setpoint to achieve substantially constant battery voltage of the entire range of alternator loads.

Abstract: A venting system for a turbocharger may include a bearing housing. The bearing housing may include an inner member. A housing wall may extend from the inner member and may include at least one vent disposed therethrough. A partition may be sealed to the housing wall and the inner member. The partition, the housing wall, and the inner member may collectively form a thermal dam.

Abstract: An exhaust-gas turbocharger (1) having a compressor (2) which has a compressor housing (3); having a turbine (4) which has a turbine housing (5); and having a charge-pressure regulating device (6). The charge-pressure regulating device (6) has at least two flap arrangements (7, 8) and two bypass duct openings (9, 10) assigned to the flap arrangements (7, 8).

Abstract: A variable geometry turbocharger includes a vane pack having rotatable vanes constrained by a pair of vane rings connected by a plurality of spacer connectors. The spacer connectors can include a spacer body for maintaining a minimum spacing between the vane rings. The spacer connectors are configured for bayonet mounting to at least one of the vane rings. To that end, the spacer connectors can include shaft portions extending from opposing sides of the spacer body. A plurality of transverse protrusions can extend outwardly from each shaft portion. Each shaft portion can be received in a respective in a vane ring. The spacer connectors can be rotated such that the transverse protrusions are offset from aperture portions that allow passage of the transverse portions, thereby retaining the vane rings in place in spaced relation. Such a system avoids close tolerances, press fits, expensive bolted joints or weld processes.

Abstract: An exhaust-gas turbocharger (1) having a charger housing (2) which has a compressor housing (3), a turbine housing (4) and a bearing housing (5), and having a control capsule (6) which is fastened to the charger housing (2) and which has a housing lower part (7) and a housing upper part (8). The charger housing (2) has a fastening bracket (9), and the control capsule housing lower part (7) and housing upper part (8) are formed as individual parts which can be preassembled to form the control capsule (6) and which are separate from the charger housing (2) and which, in the mounted state of the control capsule (6), are connected to the fastening bracket (9).

Abstract: An exhaust-gas turbocharger (1) with a housing (2), a shaft (3) mounted in the housing (2), a compressor wheel (5) arranged on the shaft (3) and a turbine wheel (4) arranged on the shaft (3), a control element (7), an actuator (8), and a regulating rod (9) which connects the actuator (8) to the control element (7), including an electromagnetic damping arrangement (10) having a magnetic-field-generating element (14), and a first coil (15) with a closed electrical circuit (17), with either the magnetic-field-generating element (14) or the first coil (15) being fastened on the regulating rod (9).

Abstract: A system and method of anchoring a bimetal coil member on a viscous clutch fan drive. An adjustable channeled retainer member together with a silicone or silicone-type material is used to anchor the free end of the bimetal coil member.

Abstract: A turbocharger (1) including a twin scroll turbine and a valve assembly (40, 140) disposed in the exhaust gas inlet (24, 124) that is configured to control the flow exhaust gas through the turbine. The valve assembly (40, 140) includes two rotary valves (60, 160, 80, 180) actuated by a common valve shaft (44, 144). One of the valves (60, 180) may control exhaust gas flow to a volute or between volutes, and the other (80, 160) may control wastegate exhaust gas flow. The valve shaft (44, 144) is driven by an actuator to rotate about the valve shaft rotational axis (46, 146) such that the first valve (60, 160) and the second valve (80, 180) can each be selectively moved between a closed position and an open position, and the time sequence order of opening of the first valve (60, 160) and the second valve (80, 180) is selectable.

Abstract: A compact flow control valve capable of providing long service life in a very hostile environment. The valve is a mono or dual coaxial slider valve capable of controlling two different functions sequentially, at least one of the functions being controlled progressively. The flow control valve controls the fluid connection between two volutes (6, 7) of a turbine housing (2) of a turbocharger as well as the fluid connection between the two volutes (6, 7) of the turbine housing (2) of the turbocharger and a waste gate port (9).

Abstract: A rotary coupling (200) for an all-wheel drive vehicle includes a housing (210), an input part (212), an output part (214), and a clutch (220) disposed within a clutch area (222) of the housing (210) and is movable between an engaged position and a disengaged position to change an amount of torque transferred from the input part (212) to the output part (214). A fluid reservoir (260) is defined in the housing (210). A lubrication valve (250) is movable between an open position and a closed position for controlling supply of a fluid from the fluid reservoir (260) to the clutch area (222) of the housing (210). An actuator (238) is connected to the clutch (220) to move the clutch (220) between the engaged position and the disengaged position and connected to the lubrication valve (250) to move the lubrication valve (250) between the open position and the closed position.

Abstract: Thermal management systems for vehicle engines which include hybrid fan drives with viscous clutches and electronic motors, particularly brushless DC motors (BLDC). One embodiment incorporates a pulley driven, electronically controlled viscous clutch mechanism and an internal rotor BLDC motor. Another embodiment includes an engine crank mounted electronically controlled viscous clutch mechanism with a tethered electric motor, particularly a BLDC motor. A further embodiment is an engine block mounted electronically controlled viscous clutch mechanism with an integrated external rotor BLDC motor.