Abstract: A drive unit includes a housing, a main shaft, an output shaft, an electric motor, a first planetary gear set, and a second planetary gear set. The main shaft is rotatably disposed in the housing, and with the housing cooperatively defines an axis of rotation. The output shaft is disposed at least in part in the housing and is rotatable about the axis. The electric motor is disposed in the housing and has a rotor centered on and rotatable about the axis. The first planetary gear set is centered on the axis and provides a first speed reduction ratio between the rotor and a second planetary gear set. The second planetary gear set provides a second speed reduction ratio between the first planetary gear set and the output shaft.

Abstract: A Variable Turbine Geometry (VTG) turbine turbocharger comprises a turbine wheel in a housing, and a compressor wheel coupled to the turbine wheel with a main shaft. The turbocharger additionally includes a VTG assembly in the housing, an actuator outside the housing, and an actuation pivot shaft that extends through an opening of the housing and connects the VTG assembly to the actuator. A face seal assembly seals the opening, and includes an inner ring member rotationally fixed on the pivot shaft, a disc member, and a spring seal. The disc member includes a first face that forms a seal with a surface of the housing, and is rotationally fixed to, while being movable axially relative to, the inner ring member. The spring seal seals the inner ring member and the disc member, and applies a seating force against the disc member.

Abstract: A turbocharger includes a turbine wheel, a compressor wheel, a shaft coupled to the turbine wheel and the compressor wheel, and a thrust bearing. The thrust bearing includes a loaded side and an unloaded side. The loaded side bears a majority of axial loading caused by force imbalances between the turbine wheel and the compressor wheel during engine startup. The thrust bearing restricts oil flow to the unloaded side as compared to the loaded side during engine startup.

Abstract: An engine starter that includes a starter motor, a ring gear, a pinion driven by the starter motor and meshingly engaged with the ring gear, a disk that is configured to be coupled to an engine crankshaft for common rotation, and a dry clutch that is configured to selectively couple the ring gear to the disk.

Abstract: A turbocharger (100) has an asymmetric, twin scroll volute design, having a first volute (101) and a larger second volute (102). The larger second volute (102) eliminates the need for a wastegate and its associated actuator. The smaller first volute (101) is sized for rapid transients and rated torque, while the second volute (102) is sized such that the turbine inlet pressure is satisfactory for rated power. Furthermore, the turbocharger (100) preferably incorporates a mixed flow turbine wheel (108) rather than a radial wheel, which allows for a larger wheel size to be used while still maintaining inertia. The turbine housing (103) is improved wherein the first and second volutes (101) and (102) are asymmetric with respect to each other and preferably, are leaned toward the bearing housing to match the axial component of the mixed flow turbine wheel inducer (112).

Abstract: An actuator device for a selectable clutch having three or more clutch modes may include a dual rate piston with a stable middle position. A positive stop provides very accurate control when shifting from an end position to a middle position without overshoot. Precision position control of the actuator device facilitates consistent, stable control of the current mode of the selectable clutch.

Abstract: Conventionally, turbocharger bearing housings are cast, and then oil passageways are drilled or bored into the casting. As a result, bores are limited to straight lines extending from drill access points. Greater design flexibility is provided by pre-staging in a mold a collection of metal pipes which will define one or more of oil, air and water galleries, and then casting a bearing housing around the pipes. This provides almost unlimited freedom in shaping and locating the oil bores and other features.

Abstract: An engine variable camshaft timing phaser (10) includes a sprocket (12) and a planetary gear set (14). The sprocket (12) receives rotational drive input from an engine crankshaft. The planetary gear set (14) includes two or more ring gears (34, 36), multiple planet gears (32), a sun gear (30), a first set of teeth (82), and a second set of teeth (40, 62). One of the ring gears (34, 36) can be connected to the sprocket (12) and one of the ring gears (34, 36) transmits rotational drive output to an engine camshaft. The sun gear (30) engages with the planet gears (32) and is driven by an electric motor (38). In order to bring the planetary gear set (14) to a locked condition, the first set of teeth (82) and the second set of teeth (40, 62) are mated with each other.

Abstract: A multi-mode clutch module includes first and second races, and a plurality of race engagement mechanisms situated between the races. The module incorporates an actuator sleeve having an axially acting actuator cam finger. The cam finger is configured with variable radial thicknesses to provide a plurality of predetermined fixed positions for contacting the race engagement mechanisms to cause the engagement mechanisms to selectively interact with the races. The actuator sleeve is thus adapted to control axial movement of the actuator cam finger between at least two axially spaced positions in one embodiment. In other embodiments within the scope of this disclosure, the actuator cam finger may be adapted to move axially among any number of predetermined positions to operatively permit or prevent transmittal of torque between the first and second races, irrespective of the relative rotational direction of the races.

Abstract: An integrated valve for a hydraulic tensioner includes a pressure relief valve with an integrated disk check valve surrounding the pressure relief valve. A hydraulic tensioner includes a housing with a bore and a hollow piston slidably received within the bore. A piston spring biases the piston in a direction toward a power transmission device. The tensioner also includes an integrated check valve in a body of the housing. The integrated check valve includes a pressure relief valve mechanism and a disk check valve mechanism surrounding a circumference of the pressure relief valve mechanism. The pressure relief valve mechanism permits transfer of pressurized fluid from a piston chamber formed by the hollow piston to the source of pressurized fluid and the check valve mechanism permits transfer of pressurized fluid from the source of pressurized fluid to the piston chamber.

Abstract: A turbine wheel (1) of an exhaust-gas turbocharger (2), formed from a titanium aluminide material, having a wheel back (7) which is of closed configuration as viewed from an axial direction (A) and which has an outer contour (17), a hub (3) which extends from the wheel back (7) and which tapers along the axial direction (A), and a multiplicity of turbine blades (4) which extend from the wheel back (7) and from the hub (3) and which blades extend outward in a radial direction (R), as far as a connection region outer diameter (DAB) at least in a connection region (5). The wheel back (7) has, in an outer region (11) adjoining the connection region (5), a wheel back outer diameter (DRR) which is greater than or equal to the connection region outer diameter (DAB).

Abstract: A random pattern chain assembly of the present invention improves noise, vibration and harshness (NVH) performance of a silent or inverted tooth chain. The chain assembly preferably uses at least three different link types arranged in a known pattern. The pattern is arranged such that the first link type is never adjacent the third link type, in that there is always a second link type between the first link type and the third link type.

Abstract: The invention relates to a turbine casing of an exhaust-gas turbocharger, having an inlet connection piece adjoined by a spiral, and having an outlet connection piece, characterized by an insulating device for reducing the input of heat into the inlet connection piece, the spiral and/or the outlet connection piece.

Abstract: A circuit board assembly includes a primary circuit board extending in a first plane and configured to control electrical distribution and a secondary circuit board extending in a second plane, different from the first plane, with the primary and secondary circuit boards spaced from and substantially parallel with one another, and with the secondary circuit board abutting the primary circuit board such that the primary and secondary circuit boards are electrically coupled to one another. The circuit board assembly further includes at least one sensor disposed on the secondary circuit board and electrically coupled to the secondary circuit board such that the at least one sensor is electrically coupled to the primary circuit board through the secondary circuit board, with the secondary circuit board positioning the at least one sensor in proximity with the at least one magnet for detecting the position of the at least one magnet.

Abstract: An exhaust-gas turbocharger (1) with 2-channel turbine inflow, including a housing (2), a shaft (6) mounted in the housing (2), a compressor wheel (8) arranged on the shaft (6) and a turbine wheel (7) arranged on the shaft (6), and a first and a second inflow duct (11, 12) formed in the housing (2). Both inflow ducts (11, 12) open in the direction of the turbine wheel (7). A partition (9) separates the two inflow ducts (11, 12) from one another. At least one water-cooling duct (10) is provided in the interior of the partition (9).

Abstract: An exhaust-gas turbocharger (1) having a turbine (2) which has a turbine housing (3) and which has an exhaust-gas control device (4, 5) arranged in the turbine housing (2); and having an actuator (12; 12?) which is operatively connected to the exhaust-gas control device (4, 5) via a drive train (6), with at least one damping connecting element (8; 8I; 8II; 8III; 8IV; 8V; 8VI) arranged in the drive train (6).

Abstract: A turbocharger shaft is sealed with respect to the bore of the bearing housing at the turbine wheel end by one or more shaft seal rings. Conventionally these rings are seated in annular grooves provided in the shaft behind the turbine wheel. Problems can arise with this conventional shaft seal arrangement, particularly where the turbocharged engine has an engine brake valve located downstream of the turbine, and the back pressure in the exhaust line, and thus in the turbine wheel housing, can reach 7 bar. The inventive shaft seal design avoids grooves, and makes it possible to assemble a seal with ring seals with higher wear resistance and thus to maintain the seal's effectiveness over heavy use.

Abstract: A number of variations may include an actuator and valve arrangement.

Abstract: A turbocharger includes a turbine wheel, a compressor wheel, and a shaft coupled to the turbine wheel and the compressor wheel. The turbocharger additionally includes a bearing housing containing a thrust bearing through which the shaft extends. The bearing housing receives oil and drains the oil therefrom. The bearing housing includes a reservoir that maintains a retained portion of the oil received in the bearing housing after the oil is drained from the bearing housing. The retained portion of the oil lubricates the thrust bearing.

Abstract: A turbocharger (10) includes a shaft (26) rotatably supported within a bearing housing (28), a turbine wheel (22) connected to the shaft (26), and a heat shield (150, 250) disposed between the turbine wheel (22) and the bearing housing (28). The heat shield (150, 250) includes surface features (80, 180) formed on at least one of a sidewall (57) portion thereof and a flange (63) portion thereof that locate the heat shield (150, 250) relative to the bearing housing (28) such that the heat shield (150, 250) is coaxial with the rotational axis of the shaft (26).