Abstract: A tensioner for tensioning a chain span which uses two pistons. The movement of the two pistons may be coupled together. The first piston provides damping to the chain span and a second piston provides variable, dominant and automatically adjusting spring force to the chain span. The tensioner automatically adjusts the mean tension force to keep the chain tension as low as possible without sacrificing chain control, significantly improving drive efficiency at new chain conditions and conditions with dynamic loads.

Abstract: A turbocharger (5) comprising a housing (10) including a compressor shroud (14) and a turbine shroud (12). A compressor wheel (18) is disposed in the compressor shroud (14) and includes a plurality of compressor blades (45, 46). Each compressor blade (45, 46) includes a leading edge (50, 51) and a compressor shroud contour edge (54, 55), wherein each compressor shroud contour edge (54, 55) is in close confronting relation to the compressor shroud (14). A turbine wheel (16) is disposed in the turbine shroud (12) and includes a plurality of turbine blades (26). Each turbine blade (26) includes a leading edge (30) and a turbine shroud contour edge (34), wherein each turbine shroud contour edge (34) is in close confronting relation to the turbine shroud (12). At least one of the compressor shroud (14) and turbine shroud (12) includes a plurality of grooves (70, 72) extending cross-wise with respect to the corresponding compressor or turbine shroud contour edges (34, 54, 55).

Abstract: An exhaust-gas turbocharger (1) having a turbine housing (2), which has a bypass duct (10) with a bypass opening (9); and having a control flap (3), which is mounted pivotably between a closed position and an open position in the turbine housing (2), the control flap (3), when in its closed position, resting on a bearing region (8) of a housing wall (11) which conducts exhaust gas and contains the bypass opening (9), wherein at least one flow imperfection (12A, 12B; 23A, 23B) is arranged in the turbine housing wall (11) in the bearing region (8) of the control flap (3) and/or in the control flap (3).

Abstract: An exhaust-gas turbocharger (1) having a compressor (2), which has a compressor housing (3); a turbine (4), which has a turbine housing (5): and a bearing housing (6), which is arranged between the compressor housing (3) and the turbine housing (5) and is connected to the compressor housing (3) by way of a compressor-side connecting device and to the turbine housing (5) by way of a turbine-side connecting device (7). The turbine housing-side and/or compressor-side connecting device (7) is in the form of a taper key bolted joint having bolts (8, 9, 10) which are arranged at least substantially perpendicularly to an exhaust-gas turbocharger longitudinal axis (L).

Abstract: The present invention proposes a new design in the configuration of the attachment between the battery of tubes and the shell of a heat exchanger, improving the manufacturing costs and efficiency with respect to the exchangers of the state of the art. The present invention describes a heat exchanger and a process for manufacturing it, which combines the thermal fatigue strength of floating core exchangers with the compact, simple and more economical design of monoblock exchangers, resulting from, among others, a smaller number of necessary manufacturing steps.

Abstract: An exhaust-gas turbocharger (1) having a bearing housing (9); a turbine housing (2) which is fastened to the bearing housing (9); and a heat shield (12) which has a heat insulating region (13) arranged between the turbine housing (2) and the bearing housing (9). The heat insulating region (13) is provided, in its outer circumferential region (14), with a seal (15).

Abstract: A transfer case includes a housing, along with an input shaft, a primary output shaft, a secondary output shaft, and a secondary torque transfer mechanism, each disposed at least partially within the housing. The input shaft is configured to couple to the primary output shaft to transfer torque thereto. The secondary torque transfer mechanism includes a rotating member coupled to the secondary output shaft and a locking mechanism. The locking mechanism includes a locking ring, a fork member engaging the locking ring, and a slide shaft coupled to the fork member and configured to slide the locking ring to positively couple the primary output shaft to the rotating member to transfer torque to the secondary output shaft. The housing includes an aperture axially configured to receive an elongated tool configured to be rotated manually external to the housing for engaging and moving the slide shaft to the second position.

Abstract: A transfer case includes a housing, along with an input shaft, a primary output shaft, a secondary output shaft, and a secondary torque transfer mechanism, each disposed at least partially within the housing. The input shaft is configured to couple to the primary output shaft to transfer torque thereto. The secondary torque transfer mechanism includes a rotating member coupled to the secondary output shaft and a locking mechanism. The locking mechanism includes a locking ring, a fork member engaging the locking ring, and a slide shaft coupled to the fork member and configured to slide the locking ring to positively couple the primary output shaft to the rotating member to transfer torque to the secondary output shaft. The housing includes an aperture axially configured to receive an elongated tool configured to be rotated manually external to the housing for engaging and moving the slide shaft to the second position.

Abstract: A clutch device for arrangement in a drive train of a motor vehicle between a drive unit and a gearbox, which comprises a clutch for optional torque transmission between the drive unit and the gearbox, a clutch input side to which a torque from the drive unit can be transmitted, and an electric machine allocated to the clutch input side, wherein an overrun to transmit the torque from the drive unit in only one rotational direction is arranged upstream of the clutch input side in relation to the torque transmission path.

Abstract: The present invention relates to a heat exchange device for exchanging heat between two fluids circulating through insulated conduits. In the preferred example the first fluid is a hot gas originating from an exhaust gas recirculation (EGR) system, and the second fluid is a coolant liquid used for removing heat from the hot gas. The device according to the invention has a simple and cheap construction, lacking a shell, formed by a plurality of extruded aluminum profile segments attached by clad plates arranged perpendicularly giving rise to a very compact and light-weight configuration when it is in an operating mode.

Abstract: A vehicle driveline system (100) is provided comprising a differential (120) having an input (102), a front output (106) connecting to a front axle (12) and a rear output (104) connecting to a rear axle (14). The vehicle driveline system (100) further comprises an actuator (130) which is configured to control the operation of the differential (120) between a first mode, in which the front output (106) is disconnected from the input (102), and a second mode, in which the front output (106) is connected to the input (102).

Abstract: An exhaust-gas turbocharger (1) having a turbine (2), which has a turbine wheel (3) surrounded by an intake duct (4), and having a VTG cartridge (5), which has a disk (6) and a vane bearing ring (7), which delimit the intake duct (4), and which has a plurality of vanes (8), which are arranged in the intake duct (4) and are mounted in the vane bearing ring (7) by way of rotatable vane shafts (9), which are connected to vane levers (10), the lever heads (11) of which engage into associated grooves (12) in a unison ring (13), which surrounds the vane bearing ring (7) on the outside, and which has an adjusting lever (14) which is operatively connected to an adjusting shaft (15) in order to transmit an adjusting torque to the unison ring (13). The adjusting lever (14) is of planar configuration.

Abstract: Viscous fan drive systems with wiper members positioned on the OD of the clutch disks, and which rotate at high speed. The fluid reservoir also rotates at input speed. The wiper member directs viscous fluid radially back to the fluid reservoir. The valves in the viscous fan drive systems can be activated by a bimetal mechanism.

Abstract: A split ring planetary drive of an electric phaser includes at least one planet gear adjuster and at least one load generator. The load generator biases the planet gear adjuster, such that at a low rotational speed, the planet gear adjuster applies a force on the planet gear to take up the backlash between the planet gear and the ring gears. As the rotational speed increases, the inertia of a mass of the planet gear adjuster generates an increasing force opposing the force of the load generator, causing the planet gear adjuster to move at least one planet gear to a position where the at least one planet gear no longer takes up the backlash. In some embodiments, the planet gear adjuster includes an eccentric pin and an extension arm. In other embodiments, the planet gear adjuster includes a pivot support for a pair of inner and outer planet gears.

Abstract: A turbocharger (1) having a turbine housing (2), a compressor housing (3) which has a compressor outlet (20), and a silencer (21) which is arranged on an end region (22) on the compressor outlet (20) and which has a silencer housing (23) in which an insert part (25) is arranged so as to form at least one buffer chamber (24) which is connected via at least one opening (26) to an air-guiding duct (27). The opening (26) has an edge (28) with a radially inner corner (29) which is designed so as not to have a sharp edge.

Abstract: An exhaust-gas turbocharger which has a radial bearing with a simple design which can quickly and easily be mounted. A pin/rolling roller arrangement is provided as the radial bearing. The pin is in this case fixed on the vane bearing ring. The rolling roller is placed onto the pin and, in the mounted state, an inner wall region of the unison ring is supported on the rolling roller mounted rotatably on the pin.

Abstract: An exhaust-gas turbocharger (1) having a turbine (2) which is provided with a variable turbine geometry (18) and/or a wastegate; and having an actuator (11) which is connected to the variable turbine geometry (18) and/or the wastegate via a coupling rod (14). The coupling rod (14) is connected at its end regions (21, 22) at one side to a pin of the actuator (11) by means of a lock washer (25) and at the other side to a pin (33) of an adjusting shaft (5) of the variable turbine geometry (18) and/or of the wastegate by means of a lock washer (26). The lock washers (25, 26) are integrated in the coupling rod (14).

Abstract: A driveline (12) of a motor vehicle having an internal combustion engine (10) for propelling the vehicle and method of assembly can include a self-contained drive axle assembly (35). The self-contained drive axle assembly (35) can include an electric motor (18) for propelling the motor vehicle mounted coaxial with and sheathing a first portion of the drive axle assembly (35) and a disconnect clutch (20) mounted coaxial with and sheathing a second portion of the drive axle assembly (35) for selectively connecting powered rotation between the electric motor (18) and a gear box (14). The drive axle assembly (35) can include the gear box (14) having at least one of a transmission (15) and a power take off unit (40) mounted coaxial with and sheathing a third portion of the drive axle assembly (35) for transferring powered rotation to a pair of wheels (16a, 16b) through the drive axle assembly (35).

Abstract: The present invention is directed toward a shift actuator assembly that includes a housing having a retaining mechanism. A holding pawl is biased into engagement with the retaining mechanism. A solenoid releasably engages the pawl when the shift shaft is disposed in its first position such that once the solenoid disengages the pawl, the cam surfaces on the retaining mechanism cooperate with the holding surfaces on the pawl to drive the pawl out of engagement with the retaining mechanism thereby releasing the biasing force of the biasing mechanism to drive the housing and the shift fork axially on the shift shaft between engaged and disengaged positions with respect to the associated gear set.

Abstract: An electric drive system for a vehicle includes an electric motor with a stator disposed circumferentially around a rotor. The rotor connects to a support frame that extends radially inwards to couple the rotor to a first planetary gear assembly and a second planetary gear assembly. The stator, rotor and the first and second planetary gear assemblies are disposed within a stationary housing. The first and second planetary gear assemblies couple to first and second clutch packs respectively, that are disposed outside of the stationary housing.