Patents Assigned to BorgWarner
  • Patent number: 9581044
    Abstract: To solve both axial and rotational constraint problems in turbochargers with rolling element bearings (REBs), a REB sleeve or outer race is mounted to the bearing housing in a way that is not axially and radially rigid, thus allowing for oil damping films both radially and axially. At the same time, the REB sleeve or outer race is held so that the REB sleeve or outer race does not rotate relative to the bearing housing. This dual purpose is achieved using an anti-rotation ring and a damping ring. The anti-rotation ring includes at least one anti-rotation feature for engaging the bearing housing and at least one anti-rotation feature for engaging the REB cartridge, preventing rotation of the REB cartridge sleeve or outer race. The damping ring axially locates the REB cartridge and dampens axial movement and cushions axial thrust.
    Type: Grant
    Filed: October 21, 2011
    Date of Patent: February 28, 2017
    Assignee: BorgWarner Inc.
    Inventors: Timothy House, Paul Diemer, Michael Bucking, Mike Harris, Augustine Cavagnaro
  • Patent number: 9578687
    Abstract: The invention relates to a continuous-flow heater having a housing, which comprises an inlet opening and an outlet opening, and a heater housing, which comprises at least one tubular chamber, in which at least one heating element is arranged. In accordance with this disclosure a plurality of ribs are arranged on a front side and a rear side of the heater housing, said ribs defining, between themselves, flow channel portions for liquid to be heated.
    Type: Grant
    Filed: May 21, 2014
    Date of Patent: February 21, 2017
    Assignee: BorgWarner Ludwigsburg GmbH
    Inventors: Thomas Giffels, Andreas Nagora, Alexander Dauth, Ralf Wächter
  • Publication number: 20170044972
    Abstract: The invention relates to a bearing housing body assembly (1) of an exhaust-gas turbocharger, having a housing (2) for a bearing arrangement (8, 9) of a rotor shaft (3); having a turbine wheel (4) on one end (5) of the rotor shaft (3); and having a compressor wheel (6) on the opposite end (7) of the rotor shaft (3), wherein an oil reservoir (10, 11) is formed in the housing (2) adjacent to the bearing arrangement (8, 9).
    Type: Application
    Filed: April 20, 2015
    Publication date: February 16, 2017
    Applicant: BorgWarner Inc.
    Inventor: OLIVER SCHUMNIG
  • Patent number: 9566857
    Abstract: An electric drive unit for a powertrain system including first and second drivelines and a primary propulsion system for translating rotational torque to the first driveline. A motor acts to generate rotational torque and a pinion is disposed in selective communication therewith. A differential is interposed between the pinion and the second driveline of for splitting torque therebetween. A first planetary is disposed between the motor and pinion, and a second planetary is disposed between the first planetary and pinion. A dog clutch interposed between the pinion and the planetaries is movable between a first position wherein torque from the motor is translated through the first planetary and the dog clutch to drive the second driveline at a first drive ratio, and a second position wherein torque from the motor is translated through both planetaries and the dog clutch to drive the second driveline at a second drive ratio.
    Type: Grant
    Filed: August 19, 2015
    Date of Patent: February 14, 2017
    Assignee: BorgWarner Inc.
    Inventors: Larry Pritchard, Thaddeus Kopp
  • Patent number: 9567968
    Abstract: Described is a method for detecting a glow plug replacement of an engine, wherein a first value of a temperature-dependent variable is measured at a first glow plug of the engine and, simultaneously, a second value of the temperature-dependent variable is measured at a second glow plug of the engine. The first value of the temperature-dependent variable is compared with a stored reference value of the first glow plug and a glow plug replacement is detected if the difference of the first value from the reference value exceeds a threshold value. According to this disclosure, it is provided that the reference value is a value which, in an earlier measurement, was measured at the first glow plug simultaneously with the measurement of a value at the second glow plug which corresponds to the second value within a predefined tolerance.
    Type: Grant
    Filed: August 5, 2014
    Date of Patent: February 14, 2017
    Assignee: BorgWarner Ludwigsburg GmbH
    Inventors: Andreas Bleil, Michael Eberhardt, Ralf Müller, Clemens Rinkert, Dirk Wollin, Markus Pados
  • Patent number: 9568010
    Abstract: One embodiment includes an air pump assembly (10) with an impeller (12), a housing (16), and a diverter (18). The impeller (12) has an axis of rotation (R). The housing (16) surrounds the impeller (12) and has an inlet passage (42) with a longitudinal axis (L1) arranged generally orthogonal to the axis of rotation (R) of the impeller (12). The diverter (18) helps reduce turbulent fluid-flow in the inlet passage (42).
    Type: Grant
    Filed: February 1, 2012
    Date of Patent: February 14, 2017
    Assignee: BorgWarner Inc.
    Inventors: Ketan G. Adhvaryu, Murray Busato, Robert D. Keefover, Brian M. Chomicz
  • Patent number: 9562469
    Abstract: An exhaust gas turbocharger (1) having a compressor (2), a turbine (3) which has a turbine casing (4) in which a wastegate opening (5) is arranged and which has a charge pressure control flap arrangement (6) with a flap plate (7) which can be moved between a closed position and an open position. The flap plate (7) is provided with a guide lever (8) whose first end (9) is connected to a rear side (10) of the flap plate (7) and whose second free end (11) is guided in a curved track (12).
    Type: Grant
    Filed: June 20, 2012
    Date of Patent: February 7, 2017
    Assignee: BorgWarner Inc.
    Inventor: Silvio Koch
  • Patent number: 9562572
    Abstract: The present invention relates to a clutch device (2) having at least one output hub (46), which can be rotationally locked to a transmission input shaft (50), an input hub (16), in which an assembly opening (54) is provided, so that a fastener (58) for axially fixing the output hub (46) to the transmission input shaft (50) can be introduced by way of the assembly opening (54), and a flex plate (74), on which a hub part (56) is provided, which can be rotationally locked to the input hub (16). According to the invention the hub part (56) can be connected to the input hub (16) in such a way that the assembly opening (54) is closed by the hub part (56).
    Type: Grant
    Filed: February 16, 2009
    Date of Patent: February 7, 2017
    Assignee: BorgWarner Inc.
    Inventor: Hans Jurgen Hauck
  • Patent number: 9562537
    Abstract: An exhaust-gas turbocharger (1) having a turbine (2) which is provided with a variable turbine geometry and/or with a wastegate; and having an actuator (6) which is connected to the variable turbine geometry and/or to the wastegate by means of a coupling rod (9) composed of plastic. The coupling rod (9) is connected, at its end regions, by means of a first eyelet (8) at one side to a pin (7) of the actuator (6) and by means of a second eyelet (12) at the other side to a pin (11) of an adjusting lever (10) of the variable turbine geometry and/or of the wastegate. The eyelets (8, 12) of the coupling rod (9) are provided with in each case one metal sleeve (13 and 14 respectively).
    Type: Grant
    Filed: April 19, 2013
    Date of Patent: February 7, 2017
    Assignee: BorgWarner Inc.
    Inventors: Leif Heidingsfelder, Nico Kanoffsky
  • Patent number: 9555690
    Abstract: The invention relates to a heating device for heating the interior of a motor vehicle, comprising a plurality of heating modules arranged in at least one heating unit, each heating module comprising at least one heating resistor, at least one heat exchanger configured for delivering heat generated by the heating resistor to an airflow, and a rectangular frame surrounding the at least one heating resistor and the at least one heat exchanger, each frame having openings in opposed frame legs, wherein in the at least one heating unit the frame legs, comprising openings, of adjacent heating modules face one another and electrical connection elements reaching through the openings electrically connect the heating modules to one another.
    Type: Grant
    Filed: May 21, 2014
    Date of Patent: January 31, 2017
    Assignee: BorgWarner Ludwigsburg GmbH
    Inventors: Andreas Klingebiel, Stephan Weinhold
  • Patent number: 9556882
    Abstract: A turbocharger (15) with variable turbine geometry, having a blade bearing ring arrangement (1) which has a blade bearing ring (2) and a disk (3) which is fixed to the blade bearing ring (2) so as to create a flow duct (4), having guide blades (5?) mounted in the blade bearing ring (2), and having a spacer device (5) which is arranged between the blade bearing ring (2) and the disk (3) so as to set a defined width (B) of the flow duct (4). The spacer device (5) is formed as an inlet guide grate (6) which has movable inlet guide blades (8) which are arranged in each case on a spacer pin (7) which is fixed with its first end (7A) to the blade bearing ring (2). Also, a method for producing a blade bearing ring arrangement (1).
    Type: Grant
    Filed: April 30, 2012
    Date of Patent: January 31, 2017
    Assignee: BorgWarner Inc.
    Inventor: Leif Heidingsfelder
  • Patent number: 9553427
    Abstract: The invention relates to a corona ignition device for igniting fuel in an internal combustion engine by means of a corona discharge, comprising a central electrode, an insulator, into which the central electrode plugs, a housing, into which the insulator plugs, a bobbin, onto which a coil which is attached to the central electrode is wound, and a shield cap, which is plugged onto an end portion of the bobbin facing the insulator. According to the invention, a portion of the central electrode protrudes through a bottom of the shield cap, or a circumferential wall of the shield cap has one or more slots, or the shield cap has a circumferential wall, which protrudes only on one side beyond the bottom of the shield cap only on one side.
    Type: Grant
    Filed: November 15, 2013
    Date of Patent: January 24, 2017
    Assignee: BorgWarner Ludwigsburg GmbH
    Inventors: Tom Achtstätter, Timo Stifel
  • Patent number: 9551244
    Abstract: A cam phaser (10) dynamically adjusts a rotational relationship of a camshaft (24) of an internal combustion engine with respect to an engine crankshaft (34). A cam sprocket (20) can be driven by an endless loop power transmission member connected to a drive sprocket (36) mounted for rotation with the engine 5 crankshaft (34). The cam phaser (10) can include a planetary gear drive train (12) having a centrally located sun gear (14) connected for rotation with the cam sprocket (20), a ring gear (18) connected for rotation with the camshaft (24), and a plurality of planet gears (16a, 16b) supported by a carrier (22) in meshing engagement between the sun gear (14) and the ring gear (18). A phase adjustment gear (26) can be 10 connected for rotation with the carrier (22). The sun gear (14) can drive the planet gears (16a, 16b) in rotation thereby causing the ring gear (18) to be driven in rotation.
    Type: Grant
    Filed: November 22, 2013
    Date of Patent: January 24, 2017
    Assignee: BorgWarner Inc.
    Inventor: Dan J. Showalter
  • Patent number: 9551286
    Abstract: Controlling turbocharger boost pressure using exhaust pressure estimated from engine cylinder pressure.
    Type: Grant
    Filed: April 19, 2012
    Date of Patent: January 24, 2017
    Assignee: BorgWarner Inc.
    Inventors: John Shutty, Wolfgang Wenzel
  • Patent number: 9540990
    Abstract: A variable turbine geometry (VTG) exhaust-gas turbocharger in which guide vanes are adjusted by means of a unison ring, the structure of which has a simpler and thus more cost-effective design. The number of components is reduced, for example for rollers on pins as are provided in the case of known bearings. A very beneficial relationship between friction radius and rolling radius in the given installation space is obtained.
    Type: Grant
    Filed: April 19, 2013
    Date of Patent: January 10, 2017
    Assignee: BorgWarner Inc.
    Inventors: Dietmar Metz, Martin Mueller, Thomas Ramb
  • Patent number: 9541093
    Abstract: A multi-stage turbocharger arrangement (TLA), having a high-pressure stage, the high-pressure turbine of which has an associated first bypass valve; and having a low-pressure stage which is arranged downstream as viewed in the flow direction of the exhaust gases and which has a low-pressure turbine and a second bypass valve, wherein at least one of the bypass valves is arranged in an associated, cooled housing module.
    Type: Grant
    Filed: February 28, 2012
    Date of Patent: January 10, 2017
    Assignee: BorgWarner Inc.
    Inventors: Volker Joergl, Timm Kiener, Michael Becker, Thomas Kritzinger, Rainer Kolmar
  • Patent number: 9534665
    Abstract: A number of variations may include a product that may include an axle assembly with an electrical machine that may be interconnected with the axle assembly. A power transfer unit may be connected between the electrical machine and the axle assembly. The power transfer unit may include a planetary gear set and may include an engagement mechanism that in combination may provide a low range, a neutral mode and a high range between the electrical machine and the axle assembly. A first gear set may be engaged between the electrical machine and the power transfer unit and a second gear set may be engaged between the power transfer unit and the axle assembly.
    Type: Grant
    Filed: August 25, 2015
    Date of Patent: January 3, 2017
    Assignee: BorgWarner Inc.
    Inventors: Larry A. Pritchard, Thaddeus Kopp
  • Patent number: 9534629
    Abstract: A bearing system and method may include a first bearing assembly that may have an inner race. An outer race may be disposed around the inner race and may be rotatable relative to the inner race. A second bearing assembly may be disposed around the first bearing assembly. The second bearing assembly may be an air bearing. The outer race may be engageable with the inner race through the engagement mechanism that acts on the outer race so that the inner and outer races rotate together.
    Type: Grant
    Filed: December 7, 2015
    Date of Patent: January 3, 2017
    Assignee: BorgWarner Inc.
    Inventors: Evan Lucas, Christian Longacre, Zachary Ashton, Sean Hastings, Srikar Yellapragada
  • Patent number: 9534280
    Abstract: An austenitic iron-based alloy containing manganese and at most 10% by weight and in particular at most 5% by weight nickel, based in each case on the overall weight of the iron-based alloy.
    Type: Grant
    Filed: April 30, 2012
    Date of Patent: January 3, 2017
    Assignee: BorgWarner Inc.
    Inventor: Antoine Claude
  • Patent number: 9534643
    Abstract: A liquid friction clutch (1) having a housing (2, 3), a clutch disc (4)—rotatable relative to the housing (2, 3) and which is rotatably arranged on an end (5) of a shaft (6) which is mounted centrally within the housing (2, 3), which shaft (6) bears on its other end (8) a driveable active element (7). A working chamber (9) is positioned between the housing (2, 3) and the clutch disk (4). A storage chamber (10) is provided for the clutch fluid. A supply duct (11) leads from the storage chamber (10) to the working chamber (9). A stationary clutch part (13) relative to which the housing (2, 3) is rotatable, wherein a rotatably mounted pump element (14) is provided which, with the housing (2, 3), defines a shear gap (12).
    Type: Grant
    Filed: November 2, 2014
    Date of Patent: January 3, 2017
    Assignee: BorgWarner Inc.
    Inventors: Thomas Buchholz, Wolfgang Sorg