Patents Assigned to Carl Zeiss SMT GmbH
  • Patent number: 11555783
    Abstract: A method for detecting deposited particles (P) on a surface (11) of an object (3, 14) includes: irradiating a partial region of the surface (11) of the object (3, 14) with measurement radiation; detecting measurement radiation scattered on the irradiated partial region, and detecting particles in the partial region of the surface of the object (3, 14) based on the detected measurement radiation. In the steps of irradiating and detecting, the surface (11) of the object (3, 14) has an anti-reflective coating (13) and/or a surface structure (15) for reducing the reflectivity of the surface (11) for the measurement radiation (9), wherein the particle detection limit is lowered due to the anti-reflective coating (13) and/or the surface structure (15). Also disclosed are a wafer (3) and a mask blank for carrying out the method.
    Type: Grant
    Filed: September 27, 2019
    Date of Patent: January 17, 2023
    Assignee: CARL ZEISS SMT GMBH
    Inventors: Oliver Beyer, Michael Gerhard
  • Patent number: 11550225
    Abstract: An inner insert for a passage opening in an outer insert for an EUV radiation source is embodied in multiple parts and/or has a plurality of sections that extend in the longitudinal direction and have different internal diameters (di, da).
    Type: Grant
    Filed: June 2, 2021
    Date of Patent: January 10, 2023
    Assignee: Carl Zeiss SMT GmbH
    Inventors: Iris Pilch, Juan Jose Hasbun Wood, Christof Metzmacher, Michael Hagg
  • Patent number: 11537052
    Abstract: A weight compensating device includes a stator and a translator. The translator is movable relative to the stator along a movement axis. The translator includes a first permanent magnet arrangement with an axial magnetization. The stator includes a second permanent magnet arrangement radially surrounding the first permanent magnet arrangement. The stator includes a third permanent magnet arrangement that is coaxially below the first permanent magnet arrangement and that has an axial magnetization aligned in inverse fashion with respect to the axial magnetization of the first permanent magnet arrangement. The stator includes a magnetic body arrangement that is coaxially above the first permanent magnet arrangement. The first permanent magnet arrangement, the second permanent magnet arrangement, the third permanent magnet arrangement and the magnetic body arrangement form a magnetic unit and, in interaction with one another, form a compensating force that counteracts the weight acting on the translator.
    Type: Grant
    Filed: January 21, 2020
    Date of Patent: December 27, 2022
    Assignee: Carl Zeiss SMT GmbH
    Inventor: Michael Erath
  • Patent number: 11531272
    Abstract: A pupil stop serves for use in an illumination optical unit of a metrology system for determining, as a result of illumination and imaging under illumination and imaging conditions corresponding to those of an optical production system, an aerial image of an object to be measured. The pupil stop has two pole passage openings for specifying a respective pole of an illumination of the illumination optical unit specified by the pupil stop. In each case at least one stop web passes through the respective pole passage opening and consequently divides the pole passage opening into a plurality of partial pole openings. This yields a pupil stop with which an accuracy of a convergence of the illumination and imaging conditions of the optical production system to the illumination and imaging conditions of the optical measurement system can be improved.
    Type: Grant
    Filed: April 20, 2022
    Date of Patent: December 20, 2022
    Assignee: Carl Zeiss SMT GmbH
    Inventor: Matthias Roesch
  • Patent number: 11526089
    Abstract: An arrangement of a microlithographic optical imaging device includes first and second supporting structures. The first supporting structure supports an optical element of the imaging device. The first supporting structure supports the second supporting structure via supporting spring devices of a vibration decoupling device. The supporting spring devices act kinematically parallel to one another between the first and second supporting structures. Each of the supporting spring devices defines a supporting force direction and a supporting length along the supporting force direction. The second supporting structure supports a measuring device which measures the position and/or orientation of the at least one optical element in relation to a reference in at least one degree of freedom up to all six degrees of freedom in space. A reduction device reduces a change in a static relative situation between the first and second supporting structures in at least one correction degree of freedom.
    Type: Grant
    Filed: June 22, 2021
    Date of Patent: December 13, 2022
    Assignee: Carl Zeiss SMT GmbH
    Inventors: Marwène Nefzi, Stefan Hembacher, Stefan Troeger, Ralf Zweering, Konrad Carl Steimer
  • Patent number: 11525946
    Abstract: A method for in situ protection of a surface (7a) of an aluminum layer (7) of a VUV radiation reflecting coating (6) of an optical element (4), arranged in an interior of an optical arrangement, against the growth of an aluminum oxide layer (8), including carrying out an atomic layer etching process for layer-by-layer removal of the aluminum oxide layer from the surface. The etching process includes a surface modification step and a material detachment step. At least one boron halide is supplied as a surface modifying reactant to the interior in pulsed fashion during the surface modification step. A plasma is generated at a surface (8a) of the aluminum oxide layer, at least during the material detachment step. The atomic layer etching process is performed until the aluminum oxide layer reaches a given thickness (D), or the aluminum oxide layer is kept below that thickness (D) by the process.
    Type: Grant
    Filed: June 7, 2021
    Date of Patent: December 13, 2022
    Assignee: CARL ZEISS SMT GMBH
    Inventor: Vitaliy Shklover
  • Patent number: 11520130
    Abstract: A catadioptric lens includes at least two optical elements arranged along an optical axis. Both optical elements are configured as a mirror having a substrate and a highly reflective coating applied to an interface of the substrate. The highly reflective coating extends from the interface of the substrate along a surface normal. At least one of the highly reflective coatings has one or a plurality of layers. The optical total layer thickness of the one layer of the plurality of layers increases radially from the inner area outward.
    Type: Grant
    Filed: August 19, 2019
    Date of Patent: December 6, 2022
    Assignee: Carl Zeiss SMT GmbH
    Inventors: Konstantin Forcht, Dirk Doering
  • Patent number: 11520087
    Abstract: Reflective optical element with extended service life for VUV wavelengths includes a substrate (41) and a metal layer (49) thereon. At least one metal fluoride layer (43) on the metal layer faces away from the substrate and at least one oxide layer (45) on the metal fluoride layer faces away from the substrate. The thicknesses of the layers on the metal layer facing away from the substrate are selected so that the electrical field of a standing wave, formed when a relevant wavelength is reflected, has a minimum in the region of the oxide layer. In addition, the relevant wavelength is selected so that, from a minimum VUV wavelength range to the relevant wavelengths, the integral over the extinction coefficients of the material of the at least one oxide layer is between 15% and 47% of the corresponding integral from the minimum wavelengths to a maximum wavelength.
    Type: Grant
    Filed: January 11, 2021
    Date of Patent: December 6, 2022
    Assignee: CARL ZEISS SMT GMBH
    Inventors: Konstantin Forcht, Alexandra Pazidis, Christoph Zaczek
  • Patent number: 11504855
    Abstract: A system for determining the position of a movable object in space includes a marker which is to be applied to the object. The marker has a surface which is subdivided into a plurality of individual fields. The fields each have a statistical noise pattern. The system also includes an image capture unit which is remote from the object and is arranged to capture an image of the marker. The system further includes an image evaluation unit which stores a reference image of the noise patterns and is designed to locate at least one of the fields in the currently captured image of the marker by comparison with the reference image in order to determine a current position of the marker in space. There are corresponding methods for determining a position the object.
    Type: Grant
    Filed: December 12, 2019
    Date of Patent: November 22, 2022
    Assignees: Carl Zeiss SMT GmbH, Carl Zeiss Industrielle Messtechnik GmbH
    Inventors: Jan Horn, Nils Haverkamp, Marc Schneider, Tanja Teuber, Lars Omlor
  • Patent number: 11500294
    Abstract: When replacing a mirror in a projection exposure apparatus, a mirror for replacement is initially removed (41). Position- and orientation data of the removed mirror for replacement are measured (43) by a position -and orientation data measuring device. Furthermore, position- and orientation data of a replacement mirror, to be inserted in place of the mirror for replacement, are measured (46) using the position- and orientation data measuring device. Bearing points of the replacement mirror are reworked (48) on the basis of ascertained differences between, firstly, the position- and orientation data of the mirror for replacement and, secondly, the position- and orientation data of the replacement mirror. The reworked replacement mirror is installed (54). This yields a mirror replacement method, in which an adjustment outlay of the replacement mirror in the projection exposure apparatus is reduced.
    Type: Grant
    Filed: June 6, 2021
    Date of Patent: November 15, 2022
    Assignee: CARL ZEISS SMT GMBH
    Inventors: Christoph Petri, Daniel Runde, Florian Baumer, Ulrich Mueller
  • Patent number: 11487211
    Abstract: The invention relates to a device and a method for processing a microstructured component, in particular for microlithography. A device for processing a microstructured component comprises an ion beam source for applying an ion beam to at least regions of the component, wherein an ion energy of this ion beam is no more than 5 keV, and a detector for detecting particles backscattered at the component.
    Type: Grant
    Filed: December 9, 2020
    Date of Patent: November 1, 2022
    Assignee: Carl Zeiss SMT GmbH
    Inventors: Nicole Auth, Timo Luchs, Joachim Welte
  • Patent number: 11480883
    Abstract: The invention relates to a method for operating a machine for microlithography which has a multiplicity of machine components. According to one aspect, malfunctions of these machine components that occur during the operation of the machine are each describable by a symptom, wherein the method includes the following steps: creating a database in which a cause is in each case assigned to different combinations of these symptoms, automatically recording the symptoms occurring within a predetermined time interval when a problem occurs during the operation of the machine and automatically assigning a cause to the problem on the basis of the recorded symptoms and the database.
    Type: Grant
    Filed: March 4, 2019
    Date of Patent: October 25, 2022
    Assignee: Carl Zeiss SMT GmbH
    Inventors: Michael Kamp-Froese, Dietmar Schnier
  • Patent number: 11467500
    Abstract: An optical arrangement, in particular to a lithography system, includes: a first component, in particular a carrying frame; a second component which is movable relative to the first component, in particular a mirror or a housing; and at least one stop having at least one stop face for limiting the movement of the second component in relation to the first component. The stop includes a metal foam for absorbing the kinetic energy of the second component when it strikes against the stop face. A method for repairing an optical arrangement of this kind after a shock load includes replacing at least one stop, in which the metal foam was compressed under the shock load, with a stop in which the metal foam is not compressed.
    Type: Grant
    Filed: March 10, 2020
    Date of Patent: October 11, 2022
    Assignee: Carl Zeiss SMT GmbH
    Inventor: Joachim Hartjes
  • Patent number: 11460785
    Abstract: For the qualification of a mask for microlithography, the effect of an aerial image of the mask on the wafer is ascertained by means of a simulation for predicting the wafer structures producible by means of the mask.
    Type: Grant
    Filed: May 21, 2020
    Date of Patent: October 4, 2022
    Assignee: Carl Zeiss SMT GmbH
    Inventor: Dirk Hellweg
  • Patent number: 11460780
    Abstract: A method adjusts a first element of a lithography apparatus toward a second element of the lithography apparatus via a tunable spacer which is arranged between the first element and the second element. The method includes: determining an actual location of the first element; determining a nominal location of the first element; unloading the tunable spacer; adjusting a height of the tunable spacer to bring the first element from the actual location to the nominal location; and loading the tunable spacer.
    Type: Grant
    Filed: April 12, 2021
    Date of Patent: October 4, 2022
    Assignee: Carl Zeiss SMT GmbH
    Inventor: Boaz Pnini
  • Patent number: 11448968
    Abstract: A beam-forming and illuminating system for a lithography system, such an EUV lithography system, includes an optical element and an adjusting device. The adjusting device is configured so that, during a heat-up phase of the beam-forming and illuminating system, the adjusting device measures a field position and/or a pupil position of the beam-forming and illuminating system and adjusts the orientation and/or position of the optical element based on the measured field position and/or pupil position to keep the optical element in a desired position.
    Type: Grant
    Filed: September 14, 2020
    Date of Patent: September 20, 2022
    Assignee: Carl Zeiss SMT GmbH
    Inventors: Hubert Holderer, Klaus Abele, Björn Liebaug
  • Patent number: 11441970
    Abstract: A measurement apparatus (10) for measuring a wavefront aberration of an imaging optical system (12) includes (i) a measurement wave generating module (24) which generates a measurement wave (26) radiated onto the optical system and which includes an illumination system (30) illuminating a mask plane (14) with an illumination radiation (32), as well as coherence structures (36) arranged in the mask plane, and (ii) a wavefront measurement module (28) which measures the measurement wave after passing through the optical system and determines from the measurement result, with an evaluation device (46), a deviation of the wavefront of the measurement wave from a desired wavefront. The evaluation device (46) determines an influence of an intensity distribution (70) of the illumination radiation in the region of the mask plane on the measurement result and, when determining the deviation of the wavefront, utilizes the influence of the intensity distribution.
    Type: Grant
    Filed: August 30, 2019
    Date of Patent: September 13, 2022
    Assignee: CARL ZEISS SMT GMBH
    Inventors: Albrecht Ehrmann, Helmut Haidner, Michael Samaniego
  • Patent number: 11436506
    Abstract: Methods for determining metrology sites for products includes detecting corresponding objects in measurement data of one or more product samples, and aligning the detected objects are aligned. The methods also include analyzing the aligned objects, and determining metrology sites based on the analysis. Devices use such methods to determine metrology sites for products.
    Type: Grant
    Filed: March 3, 2020
    Date of Patent: September 6, 2022
    Assignee: Carl Zeiss SMT GmbH
    Inventors: Abhilash Srikantha, Christian Wojek, Keumsil Lee, Thomas Korb, Jens Timo Neumann, Eugen Foca
  • Patent number: 11429020
    Abstract: The present application relates to a method for removing a particle from a photolithographic mask, including the following steps: (a) positioning a manipulator, which is movable relative to the mask, in the vicinity of the particle to be removed; (b) connecting the manipulator to the particle by depositing a connecting material on the manipulator and/or the particle from the vapor phase; (c) removing the particle by moving the manipulator relative to the photolithographic mask; and (d) separating the removed particle from the manipulator by carrying out a particle-beam-induced etching process which removes at least a portion of the manipulator.
    Type: Grant
    Filed: October 19, 2020
    Date of Patent: August 30, 2022
    Assignee: Carl Zeiss SMT GmbH
    Inventors: Christof Baur, Hans Hermann Pieper
  • Patent number: 11426067
    Abstract: A method for analyzing the wavefront effect of an optical system includes: illuminating a measurement mask (110, 310) with illumination light, producing an interferogram in a specified plane using a diffraction grating (150) from a wavefront from the illuminated measurement mask and traveling through the optical system; and capturing the interferogram with a detector (170). Different angular distributions of the illumination light incident on the measurement mask are produced via a mirror arrangement of independently settable mirror elements. A plurality of interferograms are captured in a plurality of measurement steps, wherein these measurement steps differ respectively in angular distribution of the illumination light that is incident on the measurement mask.
    Type: Grant
    Filed: March 26, 2020
    Date of Patent: August 30, 2022
    Assignee: CARL ZEISS SMT GMBH
    Inventor: Rolf Freimann