Abstract: A granular material storage container and associated method. The storage container includes a foundation, a peripheral wall supported on the foundation, a plurality of vertical stiffeners attached to the peripheral wall, and a horizontal connector connecting the peripheral wall to the foundation. The horizontal connector extends between at least a pair of vertical stiffeners and operates for load transfer from the peripheral wall to the foundation during single pass sweeping.

Abstract: A method and apparatus for forming a grain bin sensor cable including a plurality of mold members defining a mold cavity. A pre-formed cable with wires disposed therein is placed into the mold cavity, heated, and formed into a post-formed cable. The post-formed cable includes a recessed portion and a pair of end caps. Apertures are created within the recessed portion so as to expose a portion of the wires. The end caps are generally cone-shaped and include vertical walls. The post-formed cable is removed from the mold cavity and a sensor package is coupled to the wires exposed in the recessed portion and captured between the vertical walls of the end caps. A housing is coupled about the sensor package.

Abstract: Grain flow paths have an upper portion which is a mixed flow portion and which includes a preheat zone and a lower portion which is an undulating moisture equalizer portion and which includes a heat zone. Mixed flow grain diverters extend across the grain flow path substantially perpendicular to longitudinal side walls, and substantially parallel to transverse end walls of the grain flow path. Upper airflow openings are associated with each of the upper diverters. Moisture equalizer lower grain diverters extend along the longitudinal sides grain flow path substantially parallel to the longitudinal side walls, and substantially perpendicular to the transverse end walls of the grain flow path. The burner is positioned outside the airflow path to feed ambient air into the recirculating airflow path, without recirculating airflow passing through the burner.

Abstract: A system for controlling the aeration of a grain bin storage device. The system comprises a grain bin storage device, a ventilation fan, a variable fan drive motor, and a controller configured to receive user input and grain bin storage device parameters. The system controls operation of the ventilation fan at various speeds to maintain a desired volumetric flow rate per bushel of grain. The controller monitors the static pressure within the grain bin storage device and adjusts the speed of the ventilation fan based on an optimal static pressure derived from the user input and grain bin storage device parameters.

Abstract: Each grain bin includes a data collector coupled to multiple capacitive moisture cables, each with multiple sensor nodes spaced along it. Each sensor node includes a pair of longitudinally extending capacitive plates of the capacitive moisture sensor positioned in side-by-side, spaced-apart relationship to form a longitudinally extending gap between the capacitive plates. Positioned within the longitudinal gap between the capacitive plates is a circuit board including a microprocessor, memory, and temperature sensor. An outer housing provides a sealed enclosure that surrounds the circuit board, the capacitive plates, and a longitudinal length of the moisture cable that extends through and seals openings in each longitudinal end of the housing.

Abstract: An air check valve system configured to be mounted for fluid communication with a fan can include a ring having a generally circular inner diameter that defines an air passage through a plane of the ring. A first and a second flange can extend from the ring. A rod can have a first end mounted to the first flange and a second end mounted to the second flange. The rod can define a pivot axis. A first and a second damper plate can be mounted to the rod for rotation around the pivot axis between an open and a closed position.

Abstract: A data collector associated with a grain bin is in communication with a plurality of capacitive moisture cables hanging within the grain bin. Each capacitive moisture cable includes a plurality of sensor nodes positioned along the moisture cable. Each sensor node includes a sensor node microprocessor and a sensor node memory coupled to a temperature sensor, a reference capacitive sensor and a capacitive moisture sensor. A main controller is in communication with the data collector. The main controller memory is configured in a data structure comprising grain type data, temperature data, raw reference capacitance data, raw moisture capacitance data, node identification data, physical node positional data, and a calculated moisture content for each sensor node. A method of determining moisture contents of grain in a grain bin related to such a system is also included.

Abstract: A method and apparatus for forming a grain bin sensor cable including a plurality of mold members defining a mold cavity. A pre-formed cable with wires disposed therein is placed into the mold cavity, heated, and formed into a post-formed cable. The post-formed cable includes a recessed portion and a pair of end caps. Apertures are created within the recessed portion so as to expose a portion of the wires. The end caps are generally cone-shaped and include vertical walls. The post-formed cable is removed from the mold cavity and a sensor package is coupled to the wires exposed in the recessed portion and captured between the vertical walls of the end caps. A housing is coupled about the sensor package.

Abstract: A method and apparatus for forming a grain bin sensor cable including a plurality of mold members defining a mold cavity. A pre-formed cable with wires disposed therein is placed into the mold cavity, heated, and formed into a post-formed cable. The post-formed cable includes a recessed portion and a pair of end caps. Apertures are created within the recessed portion so as to expose a portion of the wires. The end caps are generally cone-shaped and include vertical walls. The post-formed cable is removed from the mold cavity and a sensor package is coupled to the wires exposed in the recessed portion and captured between the vertical walls of the end caps. A housing is coupled about the sensor package.

Abstract: An on-demand feed actuator includes a sealing portion disposed within a feed reservoir and connected to a downwardly extending stem portion protruding a distance past a discharge opening. The sealing portion includes a first component and a second component that are adjustable relative to each other in order to define an overall static dimension of the sealing portion. A spring biases the first and second components away from each other while permitting the first and second components to be compressible relative to each other in response to movement of the actuator by the animal to provide the first and second components with a corresponding combined overall dynamic dimension that is less than the combined overall static dimension.

Abstract: A grain drying system and process includes a controller that is electronically coupled to a variable speed fan and to a heater or a heat pump to supply air through a plenum and the grain. Also coupled to the controller are ambient temperature and humidity sensors, internal plenum temperature and a humidity sensor. The controller adjusts a fan speed in combination with operating the heater or heat pump to deliver a target equilibrium moisture temperature, during a first period when the ambient air is outside the equilibrium moisture target. The controller operates the fan at a minimum speed, during a second period when the ambient air is outside the equilibrium moisture target, and the controller is unable to obtain equilibrium moisture target air in the plenum in view of operational limits of the fan and the heater or heat pump.

Abstract: An on-demand animal feed apparatus is provided comprising a receiving chamber, base tube and actuator. The receiving chamber comprises an upper section to connect to a feed supply, a lower section, and an intermediate section disposed between the upper and lower sections. A base tube is connected to the lower section of the receiving chamber and cooperates with the receiving chamber to define the feed reservoir. A lower portion of the base tube defines a discharge opening for dispensing animal feed. An actuator is disposed at least partially within the base tube and is configured to raise and lower in an axial direction in response to movement by an animal, thereby allowing the transfer of animal feed from the feed reservoir through the discharge opening. The lower section of the receiving chamber defines a relief area for the temporary displacement of animal feed when the actuator is raised or lowered.

Abstract: A system for monitoring, managing, and/or operating a plurality of farm houses on a plurality of farms is disclosed. The system includes a controller and/or a monitor box in the farm house and a computer in communication with the controller for controlling and adjusting various parameters of the farm house or with the monitor box for monitoring the farm house. The system also includes a computer at an integrator's office that is operable to monitor and/or control various parameters from the farm house remotely. These parameters enable the integrator to coordinate operations with processing plants, feed mills, field service and hatcheries. It also enables the integrator to prepare various data reports for use by the integrator or others.

Abstract: A manufacturing method and assembly for providing ventilation to a selected structure is disclosed. The assembly may include various features such as flexible portions, rigid portions, and assembly portions. Further, various steps may be used to form the assembly to achieve selected results, such as single piece formation, inclusion of various positioning members, and packaging or shipping considerations.

Abstract: A water pressure regulator includes a sealing member and a body having a diaphragm assembly. The diaphragm assembly is positioned and secured within the body to define first and second chambers. The diaphragm assembly has a force acting thereon from within the second chamber. The first chamber defines first and second zones and first and second passageways therebetween. An inlet of the body is configured to provide water to the first zone and an outlet of the body is configured to deliver water out of the second zone. The sealing member is positioned within the first zone. The water pressure regulator further includes one or more plugging members for plugging/unplugging the first and second passageways, thereby controlling the operation of the water pressure regulator. The water pressure regulator may be used in a watering system.

Abstract: Provided is a structure that may include a structural tube having at least one slot extending from an end thereof, an end plate attached to the end of the structural tube, and at least one cross member extending through the at least one slot, the at least one cross member including a first region outside of the structural tube and a second region inside the structural tube.

Abstract: A controller is coupled to a plurality of moisture sensors positioned within the grain bin at various spaced-apart locations. The controller determines a grain moisture level adjacent each moisture sensor and compares the grain moisture level to a predetermined maximum moisture level. The controller is coupled to a grain spreader that is configured to selectively distribute incoming grain into the grain bin and operates the spreader to distribute incoming grain to create a shortened airflow path through the grain that encompasses the moisture sensors having determined grain moisture levels above the predetermined maximum moisture level. The controller is coupled to a fan that is coupled to the grain bin and configured to provide airflow through the grain in the grain bin. The controller operates the fan to provide greater airflow through the grain along the shortened airflow path than is provided along airflow paths outside the shortened airflow path.

Abstract: A water pressure regulator includes a sealing member and a body having a diaphragm assembly. The diaphragm assembly is positioned and secured within the body to define first and second chambers. The diaphragm assembly has a force acting thereon from within the second chamber. The first chamber defines first and second zones and a passageway therebetween. An inlet of the body is configured to provide water to the first zone and an outlet of the body is configured to deliver water out of the second zone. The sealing member is positioned within the first zone. The sealing member seals the passageway by a force of the water in the first zone acting upon the sealing member and by a gravitational force acting upon the sealing member. The sealing member is formed in the shape of a spherical ball. The water pressure regulator may be used in a watering system.

Abstract: A Hall effect grain level switch is positioned adjacent a grain fill opening at an upper portion of a grain enclosure. A Hall-voltage generator is coupled to the housing in a fixed position. An elongate member is pivotably coupled to the housing with the magnet being mounted adjacent a proximal end of the elongate member. A grain contact member is coupled adjacent a distal end of the elongate member. The Hall-voltage generator and magnet are positioned adjacent each other to provide a first output signal state when the elongate member extends vertically in a rest position. The Hall-voltage generator and magnet are distanced from each other to provide a second output signal state when the elongate member is pivoted to a non-vertical switched position in response to grain moving the contact member.

Abstract: An improved livestock feeder provided with an adjustable feed dispensing mechanism including control levers which are operatively connected to the feed metering gates to control the flow of feed to livestock. The dispensing mechanism features a control lever which engage an array of indexing holes formed in the feeder to position the feed gate within the opening to adjust the amount of feed dispensed from the hopper. The dispensing mechanism includes a graduated scale corresponding to each of the index holes to provide a standard setting for the feeder which can be utilized by an animal producer to supply of feed flow at a given stage in the animal's life cycle to obtain a desired growth rate.