Abstract: A breather cap assembly is provided which is configured to be connected to a stand-tube used in a watering system. When the watering system is in normal operation, the breather cap assembly is configured to allow for air to flow between the outside the assembly and the stand-tube. The breather cap assembly also provides for structure which acts as a baffle to minimize the introduction of foreign material from outside the breather cap assembly into the stand-tube. When the watering system is in flushing operation, the breather cap assembly is configured to seal off the stand-tube in order to minimize the possibility of water leaving the stand-tube. The breather cap assembly further also provides for structure which acts as a baffle to collect and retain a majority of any water that does leave the stand-tube during a flushing operation.

Abstract: An improved livestock feeder provided with an adjustable feed dispensing mechanism including control levers which are operatively connected to the feed metering gates to control the flow of feed to livestock. The dispensing mechanism features a control lever which engage an array of indexing holes formed in the feeder to position the feed gate within the opening to adjust the amount of feed dispensed from the hopper. The dispensing mechanism includes a graduated scale corresponding to each of the index holes to provide a standard setting for the feeder which can be utilized by an animal producer to supply of feed flow at a given stage in the animal's life cycle to obtain a desired growth rate.

Abstract: A Hall effect grain level switch is positioned adjacent a grain fill opening at an upper portion of a grain enclosure. A Hall-voltage generator is coupled to the housing in a fixed position. An elongate member is pivotably coupled to the housing with the magnet being mounted adjacent a proximal end of the elongate member. A grain contact member is coupled adjacent a distal end of the elongate member. The Hall-voltage generator and magnet are positioned adjacent each other to provide a first output signal state when the elongate member extends vertically in a rest position. The Hall-voltage generator and magnet are distanced from each other to provide a second output signal state when the elongate member is pivoted to a non-vertical switched position in response to grain moving the contact member.

Abstract: A method and apparatus for forming a grain bin sensor cable including a plurality of mold members defining a mold cavity. A pre-formed cable with wires disposed therein is placed into the mold cavity, heated, and formed into a post-formed cable. The post-formed cable includes a recessed portion and a pair of end caps. Apertures are created within the recessed portion so as to expose a portion of the wires. The end caps are generally cone-shaped and include vertical walls. The post-formed cable is removed from the mold cavity and a sensor package is coupled to the wires exposed in the recessed portion and captured between the vertical walls of the end caps. A housing is coupled about the sensor package.

Abstract: A controller is coupled to a plurality of moisture sensors positioned within the grain bin at various spaced-apart locations. The controller determines a grain moisture level adjacent each moisture sensor and compares the grain moisture level to a predetermined maximum moisture level. The controller is coupled to a grain spreader that is configured to selectively distribute incoming grain into the grain bin and operates the spreader to distribute incoming grain to create a shortened airflow path through the grain that encompasses the moisture sensors having determined grain moisture levels above the predetermined maximum moisture level. The controller is coupled to a fan that is coupled to the grain bin and configured to provide airflow through the grain in the grain bin. The controller operates the fan to provide greater airflow through the grain along the shortened airflow path than is provided along airflow paths outside the shortened airflow path.

Abstract: A storage bin may include a corrugated outer sidewall, a generally flat inner sidewall, and a first fastener. The corrugated outer sidewall may support a hoop tension provided by a material within the storage bin and may include a series of horizontally extending corrugations forming alternating grooved portions defining alternating circumferentially extending radially inner and outer ridges vertically spaced from one another along a vertical extent of the outer sidewall. The corrugated outer sidewall may define a first aperture. The generally flat inner sidewall may support the hoop tension, abut the radially inner ridges, and define a second aperture. The first fastener may extend through the first and second apertures and may couple the inner and outer sidewalls to one another.

Abstract: An unloading system for a storage bin and related method are provided. The unloading system can have a sump configuration that includes a foundation having a floor and a foundation footing. A central tunnel can be formed in the foundation that terminates at a tunnel opening on a perimeter of the foundation. A primary sump can be formed through the floor at a location generally near a centerpoint of the storage bin and connected to the central tunnel. At least one radial sump can be formed in the floor at a location radially offset from the central tunnel and located generally between the primary sump and a sidewall of the storage bin.

Abstract: An improved livestock feeder provided with an adjustable feed dispensing mechanism including control levers which are operatively connected to the feed metering gates to control the flow of feed to livestock. The dispensing mechanism features a control lever which engage an array of indexing holes formed in the feeder to position the feed gate within the opening to adjust the amount of feed dispensed from the hopper. The dispensing mechanism includes a graduated scale corresponding to each of the index holes to provide a standard setting for the feeder which can be utilized by an animal producer to supply of feed flow at a given stage in the animal's life cycle to obtain a desired growth rate.

Abstract: Each grain bin includes a data collector coupled to multiple capacitive moisture cables, each with multiple sensor nodes spaced along it. Each sensor node includes a pair of longitudinally extending capacitive plates of the capacitive moisture sensor positioned in side-by-side, spaced-apart relationship to form a longitudinally extending gap between the capacitive plates. Positioned within the longitudinal gap between the capacitive plates is a circuit board including a microprocessor, memory, and temperature sensor. An outer housing provides a sealed enclosure that surrounds the circuit board, the capacitive plates, and a longitudinal length of the moisture cable that extends through and seals openings in each longitudinal end of the housing.

Abstract: A data collector associated with a grain bin is in communication with a plurality of capacitive moisture cables hanging within the grain bin. Each capacitive moisture cable includes a plurality of sensor nodes positioned along the moisture cable. Each sensor node includes a sensor node microprocessor and a sensor node memory coupled to a temperature sensor, a reference capacitive sensor and a capacitive moisture sensor. A main controller is in communication with the data collector. The main controller memory is configured in a data structure comprising grain type data, temperature data, raw reference capacitance data, raw moisture capacitance data, node identification data, physical node positional data, and a calculated moisture content for each sensor node. A method of determining moisture contents of grain in a grain bin related to such a system is also included.

Abstract: An on-demand animal feed apparatus is provided comprising a receiving chamber, base tube and actuator. The receiving chamber comprises an upper section to connect to a feed supply, a lower section, and an intermediate section disposed between the upper and lower sections. A base tube is connected to the lower section of the receiving chamber and cooperates with the receiving chamber to define the feed reservoir. A lower portion of the base tube defines a discharge opening for dispensing animal feed. An actuator is disposed at least partially within the base tube and is configured to raise and lower in an axial direction in response to movement by an animal, thereby allowing the transfer of animal feed from the feed reservoir through the discharge opening. The lower section of the receiving chamber defines a relief area for the temporary displacement of animal feed when the actuator is raised or lowered.

Abstract: A granular material storage container and associated method. The storage container includes a foundation, a peripheral wall supported on the foundation, a plurality of vertical stiffeners attached to the peripheral wall, and a horizontal connector connecting the peripheral wall to the foundation. The horizontal connector extends between at least a pair of vertical stiffeners and operates for load transfer from the peripheral wall to the foundation during single pass sweeping.

Abstract: An on-demand animal feed apparatus is provided comprising a receiving chamber, base tube and actuator. The receiving chamber comprises an upper section to connect to a feed supply, a lower section, and an intermediate section disposed between the upper and lower sections. A base tube is connected to the lower section of the receiving chamber and cooperates with the receiving chamber to define the feed reservoir. A lower portion of the base tube defines a discharge opening for dispensing animal feed. An actuator is disposed at least partially within the base tube and is configured to raise and lower in an axial direction in response to movement by an animal, thereby allowing the transfer of animal feed from the feed reservoir through the discharge opening. The lower section of the receiving chamber defines a relief area for the temporary displacement of animal feed when the actuator is raised or lowered.

Abstract: An improved livestock feeder provided with an adjustable feed dispensing mechanism including control levers which are operatively connected to the feed metering gates to control the flow of feed to livestock. The dispensing mechanism features a control lever which engage an array of indexing holes formed in the feeder to position the feed gate within the opening to adjust the amount of feed dispensed from the hopper. The dispensing mechanism includes a graduated scale corresponding to each of the index holes to provide a standard setting for the feeder which can be utilized by an animal producer to supply of feed flow at a given stage in the animal's life cycle to obtain a desired growth rate.

Abstract: A structural support system for a bin structure. The structural support system comprises at least two parallel and spaced apart support columns. Each column has a plurality of inner column sections adjacent to the bin structure and a plurality of outer column sections coupled to the inner column sections. The inner and outer column sections form a closed shape support column configured for transferring vertical loads from an upper area of the bin structure to the foundation. An auxiliary device such as a catwalk or conveyor system may be attached to the top of the support columns. An anchor member may be provided, configured to allow limited movement of the auxiliary structure in relation to the support structure. Associated methods for strengthening the structural support of a bin structure are also provided.

Abstract: A manufacturing method and assembly for providing ventilation to a selected structure is disclosed. The assembly may include various features such as flexible portions, rigid portions, and assembly portions. Further, various steps may be used to form the assembly to achieve selected results, such as single piece formation, inclusion of various positioning members, and packaging or shipping considerations.

Abstract: A system for controlling the aeration of a grain bin storage device. The system comprises a grain bin storage device, a ventilation fan, a variable fan drive motor, and a controller configured to receive user input and grain bin storage device parameters. The system controls operation of the ventilation fan at various speeds to maintain a desired volumetric flow rate per bushel of grain. The controller monitors the static pressure within the grain bin storage device and adjusts the speed of the ventilation fan based on an optimal static pressure derived from the user input and grain bin storage device parameters.

Abstract: A continuous flow grain dryer includes airflow paths such that air passes through a grain column twice prior to exiting the grain dryer or being recirculated. The dual pass airflow defines a preheat zone in an upper portion of the grain flow paths adjacent an exhaust plenum. A heat zone is defined in the grain flow paths adjacent a high heat plenum and below the preheat zone. The dual pass airflow defines a temper zone in the grain flow paths adjacent a return plenum and below the heat zone. A cooling zone can be defined below the temper zone and adjacent the return plenum. A recirculating airflow path can provide fluid communication from the return plenum to the fan and back to the heat plenum. The burner is positioned outside the airflow path to feed ambient air into the recirculating airflow path, without recirculating airflow passing through the burner.

Abstract: A structural support system for a bin structure. The structural support system comprises at least two parallel and spaced apart support columns. Each column has a plurality of inner column sections adjacent to the bin structure and a plurality of outer column sections coupled to the inner column sections. The inner and outer column sections form a closed shape support column configured for transferring vertical loads from an upper area of the bin structure to the foundation. An auxiliary device such as a catwalk or conveyor system may be attached to the top of the support columns. An anchor member may be provided, configured to allow limited movement of the auxiliary structure in relation to the support structure. Associated methods for strengthening the structural support of a bin structure are also provided.