Abstract: An improved livestock feeder provided with an adjustable feed dispensing mechanism including control levers which are operatively connected to the feed metering gates to control the flow of feed to livestock. The dispensing mechanism features a control lever which engages an array of indexing holes formed in the feeder to position the feed gate within the opening to adjust the amount of feed dispensed from the hopper. The dispensing mechanism includes a graduated scale corresponding to each of the index holes to provide a standard setting for the feeder which can be utilized by an animal producer to supply feed flow at a given stage in the animal's life cycle to obtain a desired growth rate.

Abstract: A structural support system for a bin structure. The structural support system comprises at least two parallel and spaced apart support columns. Each column has a plurality of inner column sections adjacent to the bin structure and a plurality of outer column sections coupled to the inner column sections. The inner and outer column sections form a closed shape support column configured for transferring vertical loads from an upper area of the bin structure to the foundation. An auxiliary device such as a catwalk or conveyor system may be attached to the top of the support columns. An anchor member may be provided, configured to allow limited movement of the auxiliary structure in relation to the support structure. Associated methods for strengthening the structural support of a bin structure are also provided.

Abstract: An on-demand animal feed apparatus is provided comprising a receiving chamber, base tube and actuator. The receiving chamber comprises an upper section to connect to a feed supply, a lower section, and an intermediate section disposed between the upper and lower sections. A base tube is connected to the lower section of the receiving chamber and cooperates with the receiving chamber to define the feed reservoir. A lower portion of the base tube defines a discharge opening for dispensing animal feed. An actuator is disposed at least partially within the base tube and is configured to raise and lower in an axial direction in response to movement by an animal, thereby allowing the transfer of animal feed from the feed reservoir through the discharge opening. The lower section of the receiving chamber defines a relief area for the temporary displacement of animal feed when the actuator is raised or lowered.

Abstract: A radiant heater is configured to be positioned above a floor at a predetermined distance and to produce a generally quadrangular zone of heat within a predetermined temperature range, preferably between approximately eighty-five degrees Fahrenheit and one-hundred degrees Fahrenheit, on the floor. The heater includes an elongated burner assembly, an inner cone member, at least one emitter assembly and end plates which define a combustion chamber. The emitter assembly is configured to direct heat produced within the combustion chamber downwardly and outwardly to the floor to form the generally quadrangular zone of heat. A canopy is provided which directs heat heading upwardly and outwardly back downwardly toward the floor and toward the emitter assembly. A reflector pan is positioned below the burner and the emitter assembly and assists in directing the heat from the emitter assembly toward the floor. A blower assembly may be incorporated into the heater.

Abstract: A feeder assembly is used in a feed distribution system having a feed supply conduit. The feeder assembly includes an elongated pan member. The feeder assembly includes first and second fill ports for receiving feed from the feed supply conduit and for providing feed onto a base portion of the pan member. Each fill port provides feed to a separate portion of the base portion of the elongated pan member. The fill ports are defined through an outer grill member having an elongated rim member which is operatively associated with the pan member. First and second drop tube members are associated with the first and second fill ports to direct (feed flowing through the fill ports through first and second lower feed gates and onto the pan member. The drop tube members may have brood gates provided therethrough for providing a raised level of feed in the pan member.

Abstract: An unloading system for a storage bin and related method are provided. The unloading system can have a sump configuration that includes a foundation having a floor and a foundation footing. A central tunnel can be formed in the foundation that terminates at a tunnel opening on a perimeter of the foundation. A primary sump can be formed through the floor at a location generally near a centerpoint of the storage bin and connected to the central tunnel. At least one radial sump can be formed in the floor at a location radially offset from the central tunnel and located generally between the primary sump and a sidewall of the storage bin.

Abstract: A manure removal and drying system is used in an agricultural setting. The system includes a static pressure control system for regulating an amount of static pressure in a high pressure area of the agricultural setting, a variable speed loading system for varying a speed of operation of the system based on an amount of manure being removed and dried in the agricultural setting, a moisture sensing control system for detecting moisture from the manure in order to activate or deactivate the system, a selective capacity control system for selectively scaling a distance the manure in the agricultural setting is moved, and a friction reduction system for reducing the buildup of friction within the system caused by the movement of belts.

Abstract: A method of managing feed flow within a feeder from a feed supply conduit to a pan of said feeder is provided. The method includes the step of providing a feeder including a pan and a drop tube assembly where the assembly is configured to receive feed from the conduit, and where the assembly defines a feed gate through an outer wall thereof such that feed received from the conduit flows through the feed gate and into the pan. The method further includes the step of regulating a position of the feed gate in the outer wall of the assembly such that feed flow into the pan can be substantially controlled, such that the feed flow can be substantially directed into selected areas and at selected levels within the pan, and/or such that the position of the feed gate is variable relative to a distal end of the assembly.

Abstract: A cage free nest has nest bottoms that have raised/rounded portions proximate to the entranceways into the cage free nest. A ramp extends from a surface to connect to the nest bottoms proximate to the entranceway. Both the nest bottoms and the ramp are formed of a non-slip, woven galvanized steel wire. The cage free nest also has upper and lower top panels that make up a roof assembly of the cage free nest. The lower top panels can be moved relative to the upper top panels to an opened/raised position by a cable assembly to allow for visual inspection into the cage free nest through the entranceways. The upper top panels can be moved relative to the lower top panels to an opened/raised position to allow for visual inspection into the cage free nest through the roof assembly.

Abstract: An improved livestock feeder provided with an adjustable feed dispensing mechanism including control levers which are operatively connected to the feed metering gates to control the flow of feed to livestock. The dispensing mechanism features a control lever which engage an array of indexing holes formed in the feeder to position the feed gate within the opening to adjust the amount of feed dispensed from the hopper. The dispensing mechanism includes a graduated scale corresponding to each of the index holes to provide a standard setting for the feeder which can be utilized by an animal producer to supply of feed flow at a given stage in the animal's life cycle to obtain a desired growth rate.

Abstract: A roof system for a grain storage structure. The roof system includes a plurality of enclosures defined between adjacent roof panel surfaces. Each enclosure includes opposed exterior and interior wall segments oriented at an angle relative to the panel surfaces. The exterior and interior wall segments have cooperating indents that are fastened to one another to secure adjacent roof panels against relative movement.

Abstract: An air check valve system configured to be mounted for fluid communication with a fan can include a ring having a generally circular inner diameter that defines an air passage through a plane of the ring. A first and a second flange can extend from the ring. A rod can have a first end mounted to the first flange and a second end mounted to the second flange. The rod can define a pivot axis. A first and a second damper plate can be mounted to the rod for rotation around the pivot axis between an open and a closed position.

Abstract: An apparatus and method are described for raising poultry, such as chickens, for food production. A facility for housing the poultry includes a wall with at least one light-absorbing ventilation fan for ventilating the facility and a movable curtain covering a curtain opening. A controller operates the movable curtain to expose an interior of the facility to natural light cycles of an outside environment for a first period and regulating light cycles of the interior for a second period, thereby mimicking daylight duration variation representative of seasonal changes for stimulating sexual development of the poultry. Alternatively, the controller operates the movable curtain to limit exposure of an interior of the facility to light to produce a brown-out effect therein for enhancing physical development of the poultry. The light absorbing material of the fan facilitates the lighting effect achieved by the controller's operation of, for example, the movable curtain.

Abstract: A feed distribution system has a feed supply conduit and a feeder. The conduit is configured to move feed therethrough. At least a portion of the conduit defines a longitudinal axis. The feeder has a pan and first and second fill ports for receiving the feed moving through the conduit and for providing the feed to the pan. Each port defines a first opening at which feed flows into the port from the conduit and a second opening at which feed flows out of the port and onto the pan, wherein the first and second openings of each port define centers thereof. The center of the first opening of each port is provided along the axis of the conduit. The center of the second opening of each port is offset from the center of the first opening of each port and from the axis of the conduit.

Abstract: A structural support system for a bin structure. The structural support system comprises at least two parallel and spaced apart support columns. Each column has a plurality of inner column sections adjacent to the bin structure and a plurality of outer column sections coupled to the inner column sections. The inner and outer column sections form a closed shape support column configured for transferring vertical loads from an upper area of the bin structure to the foundation. An auxiliary device such as a catwalk or conveyor system may be attached to the top of the support columns. An anchor member may be provided, configured to allow limited movement of the auxiliary structure in relation to the support structure. Associated methods for strengthening the structural support of a bin structure are also provided.

Abstract: A method of constructing a grain bin floor support system having a plurality of interconnected support members. The support members are constructed from a monolithic sheet of structural metal stamped and formed having upper and lower horizontal rails spanning across and integrally connected by a plurality of transverse support columns. The rails include a longitudinally extending center segment and a stabilizing portion adjacent each end thereof. The stabilizing portions are configured to be folded out in opposite directions forming a non-planar self-supporting structure.

Abstract: An apparatus and method are described for raising poultry, such as chickens, for food production. A facility for housing the poultry includes a wall with at least one light-absorbing ventilation fan for ventilating the facility and a movable curtain covering a curtain opening. A controller operates the movable curtain to expose an interior of the facility to natural light cycles of an outside environment for a first period and regulating light cycles of the interior for a second period, thereby mimicking daylight duration variation representative of seasonal changes for stimulating sexual development of the poultry. Alternatively, the controller operates the movable curtain to limit exposure of an interior of the facility to light to produce a brown-out effect therein for enhancing physical development of the poultry. The light absorbing material of the fan facilitates the lighting effect achieved by the controller's operation of, for example, the movable curtain.

Abstract: An apparatus and method for sorting animals includes a housing having a basket area and a measuring device. An entry gate is mounted to the housing and is moveable between open and closed positions. A sort gate is mounted to the housing and moveable between a first and a second position based on a measurement taken by the measuring device. A trainer gate is mounted to the housing and moveable through an operating position whereby the trainer gate contacts an animal in the basket area and urges the animal toward the sort gate. A programmable controller communicates with the measuring device, the entry gate, the sort gate and the trainer gate and controls actuation of the entry gate, the sort gate and the trainer gate.

Abstract: A method and apparatus is provided for raising poultry, such as chickens, for food production. In a first embodiment, the method includes the steps of: providing a facility for housing the poultry, providing at least one light-absorbing ventilation fan associated with the facility for ventilating the facility, exposing an interior of the facility to natural light cycles of an outside environment for a first period and regulating light cycles of the interior for a second period, thereby mimicking daylight duration variation representative of seasonal changes for stimulating sexual development of the poultry. In a second embodiment, the method includes the steps of: providing a facility for housing the poultry, providing at least one light-absorbing ventilation fan associated with the facility for ventilating the facility, limiting exposure of an interior of the facility to light to produce a brown-out effect therein for enhancing physical development of the poultry.