Abstract: A system comprises: an inverter configured to convert DC power from a battery to AC power to drive a motor, wherein the inverter includes: a point-of-use controller configured to: detect a fault; determine a fault type of the detected fault from among n fault types; determine a fault response group to which the determined fault type belongs from among m fault response groups; encode the determined fault response group; and transmit the encoded fault response group via a communication interface; and a phase controller configured to: receive the encoded fault response group from the point-of-use controller via the communication interface; determine the fault response group; decode the determined fault response group; and output the decoded fault response group.

Abstract: A system comprises: an inverter configured to convert DC power from a battery to AC power to drive a motor, wherein the inverter includes: a power switch including a drain terminal, a source terminal, and a gate terminal; and a controller configured to detect a change in current at the source terminal of the power switch using a complex impedance of a metal trace connected to the source terminal of the power switch, and control a gate control signal to the gate terminal based on the detected change in current.

Abstract: A system includes: an inverter, wherein the inverter includes: a power module including: a flex layer including a gate trace, a first substrate, a second substrate including a source plane and a gate plane separated from the source plane by a full trench, the source plane including a step trench, and the gate plane including an electrical connection through the gate trace of the flex layer to a gate input connection of the power module, a semiconductor die disposed between the first substrate and the second substrate, the step trench formed in a portion of the source plane corresponding to at an edge of the semiconductor die, and the semiconductor die including a gate connected to the gate plane, and a sinter element disposed between the semiconductor die and the second substrate to connect the semiconductor die to the second substrate; a battery; and a motor.

Abstract: A system comprises an inverter including a first galvanic isolator separating a low voltage area from a high voltage area, a second galvanic isolator separating the low voltage area from the high voltage area, a first bias network connected to the first galvanic isolator, a second bias network connected to the second galvanic isolator, a first filter connected to the first bias network, a second filter connected to the second bias network, a first amplifier connected to the first filter, a second amplifier connected to the second filter, and an open detector connected to the first amplifier and the second amplifier.

Abstract: A base for an electrical component includes: a body, the body defining: a rim, pin slots, and first engagement slots; contact terminals; and electrical connectors, each of the electrical connectors being positioned within a respective pin slot and including a pin terminal positioned on a first surface of the body; wherein the base is configured to provide an electrical connection between one or more power modules and a substrate.

Abstract: A system comprises: an inverter configured to convert DC power from a battery to AC power to drive a motor, wherein the inverter includes: a power switch including a drain terminal, a source terminal, and a gate terminal; and one or more controllers configured to detect a voltage from the gate terminal to the source terminal of the power switch as a gate-to-source voltage, and control a gate control signal to the gate terminal based on the detected gate-to-source voltage.

Abstract: A system comprises an inverter configured to convert DC power from a battery to AC power to drive a motor, wherein the inverter includes: an upper phase controller configured to store upper phase data; a lower phase controller configured to store lower phase data; and a data coherence interface providing a communication interface between the upper phase controller and the lower phase controller for data coherence between the stored upper phase data and the stored lower phase data.

Abstract: A power module includes: a first substrate having an outer surface and an inner surface, the first substrate extending from a first longitudinal end toward a second longitudinal end; a power switch including a semiconductor die, the power switch being coupled to the inner surface of the first substrate; a second substrate having an outer surface and an inner surface, the power switch being coupled to the inner surface of the second substrate, the second substrate extending from a first longitudinal end toward a second longitudinal end, wherein the first longitudinal end of the first substrate is longitudinally offset from the first longitudinal end of the second substrate; a first electrically conductive spacer coupled to inner surface of the first substrate and to the inner surface of the second substrate; and a flex circuit coupled to the power switch.

Abstract: A system includes: an inverter configured to convert DC power from a battery to AC power to drive a motor, wherein the inverter includes: a galvanic interface configured to separate a high voltage area from a low voltage area, the galvanic interface including a command channel and a message channel; a low voltage controller in the low voltage area, the low voltage controller configured to receive a PWM signal from a PWM controller; and a high voltage controller in the high voltage area, the high voltage controller configured to receive a control signal from the low voltage controller using the command channel of the galvanic interface, and send a switch state signal to the low voltage controller using the command channel of the galvanic interface, wherein the low voltage controller is configured to control the control signal based on the PWM signal and the switch state signal.

Abstract: A system includes: an inverter configured to convert DC power from a battery to AC power to drive a motor, wherein the inverter includes: one or more controllers configured to provide a test signal to control a gate leakage detection operation; and a power module including: a phase switch including one or more phase power switches; and a point-of-use controller configured to detect a gate leakage of the phase switch based on the test signal.

Abstract: A system includes an inverter including: a first galvanic isolator separating a low voltage area from a high voltage area, the first galvanic isolator having a first galvanic isolator output path; a second galvanic isolator having a second galvanic isolator output path; an amplifier connected to the first galvanic isolator via the first galvanic isolator output path, and connected to the second galvanic isolator via the second galvanic isolator output path, the amplifier having a first amplifier output path and a second amplifier output path; a comparator connected to the amplifier via the first amplifier output path and the second amplifier output path, the comparator having a first comparator output path and a second comparator output path; and a pulse reshape and envelope detector connected to the comparator via the first comparator output path and the second comparator output path.

Abstract: A power module includes: a first substrate having an outer surface and an inner surface; a semiconductor die coupled to the inner surface of the first substrate; a second substrate having an outer surface and an inner surface, the semiconductor die being coupled to the inner surface of the second substrate; and a flex circuit coupled to the semiconductor die.

Abstract: An improved high-pressure fuel pump for a gasoline direct injection system is provided. The fuel pump includes a pump body defining a low-pressure side, a high-pressure side, and a pumping chamber therebetween. The pump body also defines a central bore and a drain port extending from the central bore to the low-pressure side. A slip-fit sleeve is clamped within the central bore, the slip-fit sleeve including upper and lower guide ribs. A plunger is moveable within the sleeve for compressing fuel within the pumping chamber. The plunger and the sleeve define a first diametral clearance, and the guide ribs and the central bore define a second diametral clearance. Fuel diverting around the upper guide rib during pumping operations can recirculate through the drain port to the low-pressure side. To accommodate thermal expansion of the sleeve, the second diametral clearance is at least 75% of the first diametral clearance.

Abstract: An method for assembling a pump section of a fluid pump is provided. The method includes the steps of providing a pump inlet plate and a pump outlet plate, wherein the inlet plate includes an inlet plate slot and the outlet plate includes a complementary outlet plate slot; feeding a metal wire from a supply of metal wire to a straightener; pulling the metal wire through the straightener to reduce a bend in the metal wire; guiding the metal wire to one of the inlet plate and outlet plate; causing the metal wire to be inserted into the slot of the said one of the inlet plate and outlet plate; and cutting the metal wire at a desired length such that a portion of the cut wire remains extending from said slot. A pump section formed by the method and a fluid pump including the pump section are also disclosed.

Abstract: An evaporative emissions canister is provided. The evaporative emissions canister includes a body defining an internal volume therein for receiving one or more volumes of adsorbent. The canister body includes a port for receiving an accessory component. The port is in fluid communication with the internal volume. A sleeve seal is disposed in the port. A mounting bracket extends outwardly from the canister body. The canister body supports the accessory component, and the accessory component is secured to the canister body, thereby eliminating a hose and connector fittings between the canister body and the accessory component. A fuel system assembly including the evaporative emissions canister is also provided. A method of connecting an accessory component to an evaporative emissions canister is further provided.

Abstract: A method for controlling vehicle propulsion includes identifying at least one route characteristic of a portion of a route being traversed by a vehicle. The method further includes determining a profile for a target vehicle speed based on the at least one route characteristic and a vehicle energy consumption profile. The method further includes selectively adjusting a vehicle speed control input based on the target vehicle speed profile. The method further includes communicating the vehicle speed control input to a vehicle propulsion controller to achieve the target vehicle speed profile.

Abstract: A method for providing a coast recommendation for an operator of a vehicle, including receiving vehicle position data; determining a projected route; determining a first speed change position and a first speed change target speed; determining a first residual speed and a first residual speed position based at least in part on the first speed change position and the first speed change target speed; determining a first lower speed envelope; determining an overall lower speed envelope based at least in part on the first residual speed; determining an upper speed envelope; determining a target speed profile based at least in part on the first residual speed, the first residual speed position, the first lower speed envelope, and the upper speed envelope; determining a coast start point based at least in part on the target speed profile; and communicating the coast start point to the operator of the vehicle.

Abstract: A clutch arrangement for a hybrid vehicle powertrain, comprises: an input shaft (30) to be connected to a crankshaft (26) of an internal combustion engine (12); an output shaft (32) for connection to a transmission (20); a one-way clutch (50) for comprising an inner race (52) connected to rotate with the input shaft (30) and an outer race (54); a coupling hub (58) rotationally coupled with the output shaft (32); and a synchronizer ring (60) arranged between the coupling hub (58) and the one-way clutch (50), the synchronizer ring cooperating with the outer race of the one-way clutch.

Abstract: An improved an end cap assembly for a fuel pump is provided. The end cap assembly includes first and second brush caps herein that are overmolded onto first and second shunt wires to ensure a fluid-tight seal around the shunt wires without requiring heat staking, sonic welding, or melt flowing the end cap to the shunt wires. The brush caps are cone-shaped and include a snap-fit feature that retains the brush caps in place when the endcap assembly is transported prior to being assembled to a fuel pump body.

Abstract: A method for providing a visual driving speed recommendation to an operator of a vehicle includes determining a current speed; determining a corresponding energy efficient speed; determining a higher corresponding less energy efficient speed; determining a first transition range between the corresponding energy efficient speed and the higher corresponding less energy efficient speed; and displaying, on a display, a display zone, the display zone comprising: a first indicator corresponding to the current speed; a first pattern corresponding to the corresponding energy efficient speed; a second pattern different from the first pattern and corresponding to the higher corresponding less energy efficient speed; and a first pattern range therebetween corresponding to the first transition range.