Abstract: A pintle bushing assembly for a poppet valve assembly including a tolerance ring which is disposable between the pintle bushing and a bore in the body of the valve to both seal and center the bushing in the bore. The tolerance ring includes a plurality of radially-extending dimples which are deformable during assembly such that the valve pintle can be aligned coaxially with the valve seat under all conditions. An axial flange on the tolerance ring is sealed against axial surfaces of the valve body adjacent the bore and a flange on the bushing to prevent leakage past the bushing.

Abstract: A jump start protection circuit having a normally open switch and a resistor positioned in parallel intermediate to a battery and a jump start post. A controller manipulates the switch between an open position and closed position, the closed position connects the jump start post to the battery and the open position disconnects the jump start post from the battery. The controller measures voltages at the battery and jump start post and is capable of receiving one or more additional inputs. The controller closes the switch when acceptable jump start conditions are detected. The controller can open the switch or maintain the switch in an open position. The jump start circuit provides protection against attempts to charge a battery with incorrect polarity connections and attempts to charge a battery from a potentially hazardous higher voltage power source.

Abstract: A structure and methodology of fabrication for a cost effective multipole motor adapted to high volume manufacture. The apparatus includes a low cost housing within which a stator assembly comprised of interchangeable stator electromagnets is installed. A rotor assembly including a plurality of sense magnets and motor magnets integrated onto a rotor shaft is also used. A cover assembly is attached to complete the device. The cover assembly includes a lead frame interconnection assembly and a magnetic sensor adapted to detect the passing of sense magnets to determine the position of the rotor shaft.

Abstract: An electrical connection is achieved via crimping a conventional terminal about a solid conductor. The terminal has first and second wings projecting laterally outward and in opposite directions from a base portion. An inner surface of the base portion is in electrical contact with the conductor side opposite the groove, and the outreaching wings are curled about the conductor and extend into the groove. An outer surface, opposite the inner surface, of the first and second wings engage each other within the groove to prevent spring-back of the wings out of the groove thereby assuring structural mechanical integrity of the electrical connection.

Abstract: A method of making composite electric machine components. Magnetic segments and non-magnetic segments are separately formed to green strength, and then arranged adjacent to each other in a desired magnetic pattern. A small amount of powder material is added in-between the segments, and the whole assembly is then sintered to form a sinterbonded composite component of high structural integrity.

Abstract: The present invention involves a vehicle for passengers having a passenger safety system. The system has a crash sensor, a vehicle seat with a weight sensor assembly, an air bag and an air bag controller. The crash sensor is capable of providing a signal when the vehicle experiences an impact force of a predetermined magnitude. The vehicle seat is capable of supporting a vehicle occupant, with a seat frame member attached to a vehicle floor pan. The seat frame member has a rigid end and a resiliently flexible end, the resiliently flexible end able to resiliently deflect with respect to the vehicle floor pan upon experiencing a force due to the weight of the vehicle occupant. The sensor assembly has a cantilevered beam, a fulcrum, and a sensing device.

Abstract: A variable flow regulator assembly comprises a first stationary exhaust pipe, a second stationary exhaust pipe concentrically disposed within the first stationary exhaust pipe, and a movable exhaust pipe concentrically disposed between the first and second stationary exhaust pipes. The first stationary exhaust pipe includes one or more interference tabs concentrically and circumferentially fitted about its interior surface. The movable exhaust pipe includes one or more interference tabs concentrically and circumferentially fitted about its exterior surface. The interference tabs complimentarily interact and restrict the movement of the variable flow regulator so that the flow maldistribution of the exhaust gas stream entering the catalytic converter can be variably controlled.

Abstract: A seat bladder weight estimation apparatus includes an interface panel having multiple regions of substantial rigidity separated by regions of insubstantial rigidity. The regions of substantial rigidity limit sensitivity to seat foam variations, and the regions of insubstantial rigidity permit differential movement and angulation of the rigid regions for regional transfer of occupant weight to the bladder. The regional transfer of occupant weight to the bladder allows regional variation of the bladder sensitivity to occupant weight through various bladder geometry design features.

Abstract: The subject invention provides a motor assembly having improved electromagnetic noise or interference (EMI) filtering and dissipation and includes a motor having at least two terminals. A carrier having an upper and a lower surface with an outer periphery defines apertures for receiving the terminals. First and second conductive regions are disposed on one of the upper and the lower surfaces and adjacent the apertures for electrically connecting to the terminals. A grounding region is disposed on one of the upper and the lower surfaces for grounding the carrier to an electrical ground and insulated from the first and the second conductive regions by a first non-conductive region. A circuit extends electrically connects the first and the second conductive regions to the grounding region for filtering EMI.

Abstract: A NOx control for an exhaust is provided. The NOx control includes a nickel compound and a NOx adsorber. Systems for treating an exhaust gas are also provided, including use of a non-thermal plasma reactor and a NOx control, and optionally a particulate trap.

Abstract: An immobilizer monitors the ignition status of a motor vehicle, in a low power sleep mode or while performing other tasks, and is responsive to a change in ignition status between an off state and an on state to become active from the sleep mode or to interrupt the other tasks. If the change is to an on state, the immobilizer initiates ignition control module interrogation of an ignition control module to check for a valid key in the ignition, authorizes or prevents engine operation according to the result and returns to the sleep mode when finished. If the change is to the off state, the immobilizer again initiates ignition control module interrogation of the ignition control module to check for a valid key in the ignition and sets a key in status datum true or false according to the result. Either the immobilizer itself or a separate body computer responsive to the key in status datum provides a key in ignition warning when a key in status datum of true is detected simultaneously with an open driver door.

Abstract: A vehicle seat belt is provided with multiple seat belt tension sensors providing output signals that are received and averaged. Signals having values outside a band around the average are dynamically tested against a signal from an occupant weight sensor, vertical seat accelerometer or other sensor indicating expected vertical acceleration of an occupant restrained by the seat belt. This test provides variance values and time-averaged values of each signal, derives a reference value for each signal and compares the variance value for each signal to its reference value. If the comparisons indicate that the dynamic variance of the signals is significantly different, the signal is declared invalid and the average value is recalculated without the invalid signal. The final average signal after removal of all invalid signals determines the belt tension value, which may be used to compensate a weight sensor signal in an occupant characterization system to help control deployment of a vehicle airbag.

Abstract: A rotary arm-actuated pintle valve assembly having a pintle valve seat, a pintle shaft, and a valve head forming a pintle valve for regulating flow of gas through a valve body. The shaft extends through a port in a wall of the body. A rotary-arm actuator mounted to the body includes an oscillating motor and shaft. An arm mounted on the motor shaft engages the outer end of the pintle shaft and causes the pintle shaft to reciprocate to open and close the valve. The port permits the pintle to move back and forth radially during actuation of the valve. A floating bearing assembly at the port receives the pintle and slides back and forth as directed by the pintle, all the while maintaining a pneumatic seal around the pintle. A centering element is provided within the valve body to guide the pintle in mating the head with the seat.

Abstract: In a method of making available temperature controlled air for a first region and a second region in a vehicle, a cold air flow and a hot air flow are generated. At least one first cold air part flow and one first hot air part flow respectively are formed from the cold air flow and from the hot air flow and the first cold air part flow and the first hot air part flow are mixed to form a first temperature controlled part flow for the first region. Furthermore at least one second cold air part flow and one second hot air part flow respectively are formed from the cold air flow and the hot air flow and the second cold air part flow and the second hot air part flow are transported separately by means of an auxiliary blower and are mixed downstream of the auxiliary blower to form a second temperature controlled part flow for the second region.

Abstract: Circuit and method for coupling signals to a tire pressure monitoring system assembled within the interior of a tire in the absence of a receiver are provided. The circuit comprises a coupling circuit that provides capacitance or electromagnetic coupling to pass an externally-derived stream of pulses to a microprocessor therein by either, in the case of capacitance coupling, connecting an external device that generates the stream of externally-derived of pulses to a valve stem of the tire and an electrical ground. In the case of electromagnetic coupling, by placing a suitable external device proximate the coupling circuit. The stream of pulses carries information usable by the microprocessor to perform a respective operational function.

Abstract: An edge-connected non-thermal plasma reactor includes an element having an edge-connected frame comprising a pair of dielectric edge connectors secured at opposite ends to a pair of outer dielectric plates. The dielectric edge connectors have a backplane and a plurality of tines protruding along one major surface of the backplane. The tines are spaced apart from one another at regular intervals so as to form pockets between adjacent tines. Alternating polarity electrode plates comprising a dielectric barrier plate having an electrode and terminal connection lead disposed on the dielectric barrier are arranged within the edge-connected frame so as to define the presence of a dielectric barrier next to a plasma cell, with the pockets engaging opposite ends of the electrode plates. Double and single dielectric edge-connected reactor elements are provided.

Abstract: A composite powder metal disk for a rotor assembly in a circumferential type interior permanent magnet machine. The disk includes an inner ring of magnetically conducting powder metal compacted and sintered to a high density. The disk further includes an outer ring of permanent magnets separated by magnetically non-conducting powder metal compacted and sintered to a high density. The permanent magnets additionally are radially embedded by magnetically conducting powder metal compacted and sintered to a high density with optional intermediate non-conducting powder metal bridges extending radially from the permanent magnets to the outer surface of the disk. A rotor assembly is also provided having a plurality of the composite powder metal disks mounted axially along a shaft with their magnetic configurations aligned. A method for making the composite powder metal disks is further provided including filling a die with the powder metals, compacting the powders, and sintering the compacted powders.

Abstract: A plurality of ignition coils having a combustion detection capability, such as an ion sense capability or cylinder pressure detection capability, are connected to a common communication line. The combustion signals for the plurality of ignition coils is multiplexed on the common communication line. The combustion signal for each ignition coil/cylinder is applied to the common line combined with a respective sync signal such as a current flag signal or a respective electronic spark timing (EST) signal. The sync signals allow each ignition coil to determine when it can transmit its combustion signal.

Abstract: Disclosed herein are sensors, and method for making an using the same. In one embodiment, the sensor comprises: a first electrode disposed on a ceramic substrate, wherein the first electrode comprises an amorphous metal material comprising a first metal selected from the group consisting of a Group 9 metal, a Group 10 metal, a Group 11 metal, and combinations comprising at least one of the foregoing first metals, and zirconium or at least one of phosphorus and boron.

Abstract: A fast light-off catalytic reformer and method includes at least one preferably substantially cylindrical reactor tube having an inlet for receiving a flow of fuel and a flow of air, a reforming catalyst disposed within the reactor tube for converting the fuel and air to a reformate stream, and an outlet for discharging the produced reformate stream. An ignition device disposed within the reactor tube initiates an exothermic reaction between the fuel and air. Heat generated thereby provides fast light-off of the reforming catalyst. An associated control system selects fuel and air flow delivery rates and operates the ignition device to achieve fast light-off of the reforming catalyst at start-up and to maintain the catalyst at a temperature sufficient to optimize reformate yield. The rapid production of high yields of reformate is particularly suitable for use in an on-board reforming strategy for meeting SULEV emissions with spark-ignition engines, especially with larger, higher emitting vehicles.