Abstract: An electronic assembly and/or a mold is constructed to reduce deflection and resultant damage to components and/or an associated printed circuit board of the electronic assembly when the electronic assembly is overmolded.

Abstract: A sensing element for use with a controller adapted to receive input signals corresponding to the sensing element, the sensing element having: a housing defining a conduit adapted to be in fluid communication with a fluid; a pair of sensing arrays disposed within the conduit, the pair of sensing arrays being in a facing spaced relationship to define a gap disposed therebetween; a plurality of sensors disposed on the pair of sensing arrays, the plurality of sensors being adapted to sense and provide signals corresponding to a plurality of parameters of the fluid; a microprocessor adapted to receive the signals of the plurality of sensors, the microprocessor being adapted to determine at least one condition of the fluid upon receipt of the signals corresponding to the plurality of parameters of the fluid.

Abstract: A multi-function condenser for an air conditioning system includes a first header, a second header, a plurality of tubes, and a conduit. The tubes extend in parallel relationship between the headers for establishing fluid communication between the first header and the second header. The second header includes a header portion and a receiver portion. A conduit extends into and out of and is surrounded by the receiver portion to define a space between the conduit and the receiver portion. Heat is transferred between hot refrigerant flowing in the receiver portion, the header portion, and cooler refrigerant flowing through the conduit as the refrigerant flows through the conduit independently of the refrigerant flowing in the space and in the header portion to increase an overall efficiency of the air conditioning system.

Abstract: A switchable fluid control valve assembly having a regulating spool and a pilot spool disposed within a common bore. A regulating spring urges the regulating spool toward a rest position wherein an oil supply port is fully uncovered. Supply oil entering the assembly causes the regulating spool to assume a position wherein oil flow is throttled to a downstream pressure insufficient to activate an associated valve deactivation mechanism but sufficient to provide lubrication to the engine. When activation of the mechanism is desired, a solenoid moves the pilot spool wherein oil at full pressure is engaged against the regulating spool, de-throttling the flow of oil to the mechanism. When the solenoid is again deactivated, a dump port is opened into the oil flow path, immediately reducing the pressure on the regulating spool which then moves to eclipse the supply port and open a path from the mechanism to drain.

Abstract: An integrated circuit (10) includes a thermal sensing device (20) and a power-switching device (12) such as an IGBT. The power device (12) is fabricated in a conventional manner on a semiconductor substrate, and the thermal sensing device (20) is fabricated on an electrical insulation layer (74) formed over the substrate. The thermal sensing device (20) may be provided in the form of a number of series-connected polysilicon diodes (D1-D3) positioned adjacent to the power device (12) such that the operating temperature of the thermal sensing device (20) is near that of the power device (12). In response to an input current IC, the thermal sensing device (20) produces an output voltage (VD) that is substantially linear with surface die temperature, and which reacts rapidly to changes in surface die temperature. The thermal sensing device (20) is completely electrically isolated from the power device, thereby eliminating any electrical interaction therebetween.

Abstract: A backlit display allowing one or more colors to be properly illuminated. Included in the backlit display is a light source that emits light upon a backside of a substrate. A selectively applied opaque layer prevents light from a light source from passing through at least one selected portion of said substrate. Incorporated into the substrate is one or more fluorescing materials to diffuse the light and/or change the color of the light emitted from the light source.

Abstract: Apparatus and method for rotationally immobilizing a hub on a rotatable shaft. A portion of the shaft is cylindrical and has a first diameter. The hub has a cylindrical axial bore having a second diameter larger than the diameter of the shaft. At least one axially-extending keyway is provided in the surface of the shaft. When the shaft is inserted into the hub bore, the hub is free to rotate upon the shaft. To immobilize the hub rotationally with respect to the shaft, at least one tapered key having a height greater than the maximum depth of the at least one keyway is inserted axially into the at least one keyway. Preferably, the at least one key is inserted along the at least one keyway to a point at which the maximum height of the at least one key is positioned at the axial midpoint of the hub bore.

Abstract: The invention provides a controller and cylinder deactivation system to regenerate an exhaust aftertreatment device for a multicylinder engine that operates primarily at an air/fuel ratio that is lean of stoichiometry. The invention uses the cylinder deactivation system to control temperature and air/fuel ratio of an exhaust gas feedstream going into an aftertreatment device. The invention also increases the amount of fuel delivered to each non-deactivated cylinder by an amount sufficient to maintain operating power of the engine. The regeneration action includes desorbing NOx from a NOx adsorber catalyst, desulfating the NOx adsorber catalyst, and purging a diesel particulate trap.

Abstract: A fluid pulse damper having increased dynamic range and sensitivity, being especially useful in suppressing pulsations in the fuel supply rail of an internal combustion engine. The damper is a longitudinal gas-filled plastic pillow having walls formed by opposed flexible short sides and opposed flexible long sides, and includes at least one internal self-contact element, and preferably a plurality of such elements. As the short sides flex, the elements make contact internally, shifting the damper into a different compression regime and extending the pressure/response over an increased range of pressures. A feature of some embodiments is that the inner surface within the contact elements is shifted into tension after the elements make contact, thereby stiffening the damper and increasing the damper's resistance to further deformation. The damper is formed of a plastic such as ultra-high molecular weight polyethylenes, high flow polyetherimides, or tubing grade polyphthalamides.

Abstract: A vehicle suspension system comprising a damper having a lower mount end and an upper mount end and a spring having a lower end and an upper end positioned around the damper. The spring and the damper have a common central axis. An adjustment assembly is operably attached at the lower mount end of the damper and the lower end of the spring is operably attached to and supported by the adjustment assembly thereby allowing the position of the lower end of the spring to continuously vary along the central axis of the damper. The method comprising supporting a lower end of a spring positioned around a damper and moving the end of the spring for adjusting vehicle ride height.

Abstract: The invention provides a method, a computer usable medium including a program, and a system for operating a vehicle control system. A plurality of measured vehicle variables is determined. At least one suspension force is determined based on at least one of the determined measured vehicle variables. At least one tire vertical force is determined based on the at least one determined suspension force and at least one of the determined measured vehicle variables. At least one tire longitudinal force is determined based on at least one of the determined measured vehicle variables. At least one axle lateral force is determined based on at least one of the determined measured vehicle variables. At least one tire lateral force is determined based on the at least one determined axle lateral force and the at least one determined tire vertical force.

Abstract: A vehicle airbag system and method of removably securing the same is disclosed. The method and system include an instrument panel disposed within a passenger compartment of the vehicle having an opening to receive an airbag module and a cover removably secured thereto. The cover is configured to cover the opening and to flushly mount with a surface defining the instrument panel. A chute extends from a bottom surface of the cover and is configured to operably connect with the airbag module. A securement feature extends from one side wall defining the chute and is configured to slidingly engage one edge defining the opening of the instrument panel to mechanically wedge the one edge between the bottom surface of the cover and the securement feature. A plurality of apertures are configured in an opposite side of the cover that are configured to receive a mechanical fastener therethrough to secure the opposite side of the cover to the instrument panel.

Abstract: An integral plastic bracket, generally indicated at (34) in FIGS. 1-6 and at (134) in FIGS. 7-9, is in gripping engagement with each of first and second manifolds. Each bracket and includes a pocket complementary to and surrounding the associated manifold or and a pair of spaced flanges extending from the pocket to engage the faces of the heat exchanger core. Each bracket and also includes a plurality of recesses disposed about projections along the manifolds and for preventing the bracket and from moving along the associated manifold. The flanges have inside surfaces engaging the faces of the heat exchanger core that are closer together at a distance (B) than the transverse dimension (A) of the manifolds and for retaining the bracket and on the heat exchanger core.

Abstract: An oil change sensing system for an internal combustion engine, having an oil pressure sensor adapted to provide an oil pressure signal to an engine control module; an oil temperature sensor adapted to provide an oil temperature signal to the engine control module; wherein the engine control module comprises an algorithm which determines the oil's viscosity by using the measured oil temperature and oil pressure and the determined oil viscosity and a fresh oil viscosity are used to determine whether the oil is in a preferred operating range.

Abstract: A solenoid valve includes a housing that establishes a supply port, a control port, and an exhaust port. A fluted bushing is statically affixed within the housing and a poppet slides within the bushing. The poppet is movable between a de-energized configuration wherein flow is prohibited between the control port and the exhaust port, and permitted between the control port and the supply port, plural partially energized configurations wherein flow is permitted between the supply port and the control port, between the control port and the exhaust port, and between the exhaust port and the supply port, and a fully energized configuration wherein flow is prohibited between the control port and the supply port and flow is permitted between the control port and the exhaust port.

Abstract: A circuit for measuring mechanical stress impressed on a printed circuit board includes a number of electrically conductive pads formed on at least one outer surface of the printed circuit board, and a resistive material applied in a pattern to the printed circuit board and defining a resistor between first and second ones of the number of electrically conductive pads. The resistive material exhibits an electrical resistance that varies as the resistive material is deformed so that the resistor exhibits an electrical resistance value that varies as a function of mechanical stress impressed on the printed circuit board sufficient to deform the resistive material defining the resistor. Any number of such resistors may be formed on or within the printed circuit board, and any such resistor may form part of an external resistor bridge network configured to monitor changes in its resistance value.

Abstract: An electrical spring connection assembly electrically connects a conducting case, and a spark plug. The electrical spring connection assembly includes a base having a securing aperture for receiving the conducting case therein. The base fixedly secures the electrical spring connection assembly within the conducting case. The electrical spring connection assembly also includes a leaf spring portion that extends radially out from the base for receiving the spark plug therein. The leaf spring portion creates an engagement force the spark plug must overcome to be positioned within the electrical spring connection assembly. The electrical spring connection assembly also includes a beam spring portion extending out from the leaf spring portion. The beam spring portion creates a retention force to retain the spark plug within the electrical spring connection assembly. The retention force is greater than the engagement force.

Abstract: A method and assembly for controlling a plunger of a magnetic actuator includes generating a magnetic flux at the plunger that opposes a first bias from a first spring having a first preload. A second spring opposing the first bias is disposed in series communication with the first spring. The second spring has a second preload less than the first preload and is configured to be adjustable to control the amount of magnetic flux needed to overcome a net total preload opposing the magnetic flux. A second magnetic flux higher than the first magnetic flux is generated biasing the plunger to overcome the net total preload from the first and second springs in series communication.

Abstract: An electronic position sensor for use with a power operated vehicle accessory, such as a power liftgate. The position sensor includes an elongated resistive circuit that is mounted such that it is stationary and extends along the path of a track portion of the power operated accessory. The position sensor further includes a contact nub mounted to a link member that moves within the track portion such that the contact nub is slidingly biased against the elongated circuit. As the link member moves under the force of a motor-driven output gear, the contact nub slides along the surface of the resistive circuit, thereby affecting the overall resistance of the circuit. The position sensor uses the overall resistance to provide an electronic position signal to an ECU, wherein the signal is indicative of the absolute position of the power operated accessory.

Abstract: A method and system for estimating a parameter of an electric machine, including a controller and a switching device, the controller responsive to at least one of: a current sensor, and a temperature sensor. Where the controller executes a parameter estimation process, which is responsive to at least one of: a current value, a torque command and the resultant of the parameter estimation process representing an estimated parameter of the electric machine. The parameter estimation includes a method for estimating a temperature of the electric machine comprising: a temperature sensor operatively connected to and transmitting a temperature signal corresponding to a measured temperature to a controller, which executes a temperature estimation process responsive to a temperature signal from a temperature sensor.