Abstract: A strap with rotatably mounted clip fabricated in a single molding operation. The strap includes a strap retention member and a plurality of teeth. The rotatable clip includes a clip member, a pedestal and a head. The pedestal is retained in a pedestal opening formed through the strap. In fabrication, a top mold insert is slid into a top of first and second mold halves and a bottom mold insert is slid into a bottom of the first and second mold halves. Plastic is then injected into the first and second mold halves to independently and separately form the strap and the clip in a single molding process, wherein the inserts provide a space between the pedestal opening and the pedestal to allow the clip to rotate relative to the strap.

Abstract: A frame-based occupant weight estimation apparatus for a vehicle seat includes compliant load transfer mechanisms interposed between the seat frame and floor brackets bolted to the vehicle floor. The compliant load transfer mechanisms translate the seat loads to a central location for measurement by a set of force sensors. The load transfer mechanisms preload the force sensor to enable off-loading detection, and an overload device securely anchors the seat to the floor bracket without interfering with normal load measurement.

Abstract: A system for co-generation of electricity combining a hydrocarbon catalytic reformer, an SOFC assembly and a generator driven by a gas turbine. The fuel cell assembly recycles a high percentage of anode exhaust gas into the reformer. Oxygen for reforming is derived from water in an endothermic process. The stack exit temperature is normally above 800° C. DC power from the fuel cell assembly and AC power from the gas turbine generator are directed to a power conditioner. Anode exhaust gas including carbon monoxide and hydrogen is divided into a plurality of portions by which heat may be added to the reforming, gas turbine, and cathode air heating processes. Water may be recovered from the exhaust. A power system in accordance with the invention is capable of operating at a higher total efficiency than either the fuel cell component or the gas turbine component alone.

Abstract: A target wheel for a camshaft phaser stamped and drawn from sheet metal stock. The hub region of the target wheel may be drawn such that it extends through the phaser cover plate and seals directly against the face of the rotor, allowing a shorter cam bolt and resulting in reduction in mass and cost of the phaser. Alternatively, a separate hub is formed and then attached to a simplified stamped and drawn target wheel, or a target wheel hub is formed integrally with the rotor and extends through the cover plate to mate with a simplified stamped and drawn target wheel. Preferably, the hub is formed having a neck extending through a central opening in the target wheel, which neck is peened over during assembly to secure the wheel to the hub.

Abstract: A vehicle steering device may include a rotatable input shaft, a motor in communication with an input augmentation shaft, the input augmentation shaft and the input shaft sharing a longitudinal axis, and the motor further having a stator stationary with respect to rotation of the input shaft. The vehicle steering device may further include a differential mechanism for providing variable ratio steering to the steering device. The differential mechanism may be a harmonic drive differential or a planetary gearing system. In one embodiment, an external wave generator may be used within the harmonic drive differential gearing mechanism. The vehicle steering device may include a sensorless synchronous machine.

Abstract: An actuator arrangement for use in a fuel injector of an internal combustion engine includes an inner core (30) comprising a plurality of laminates (30a) and a first outer pole (32) for receiving at least a part of the inner core (30), wherein the inner core (30) and the outer pole (32) together define a first volume (46) for receiving a first electromagnetic winding. An injector is provided in which the actuator arrangement controls a valve arrangement, either a spill valve or a nozzle control valve, or both, so as to control injection by the injector.

Abstract: A technique for forming anti-stiction bumps on a bottom surface of a micro-electro mechanical (MEM) structure includes a number of process steps. The MEM structure is fabricated from an assembly that includes a support substrate bonded to a single-crystal semiconductor layer, via an insulator layer. A plurality of holes are formed through the single-crystal semiconductor layer to the insulator layer on an interior portion of a defined movable structure. A portion of the insulator layer underneath the holes is removed. The holes are then filled with a conformal film that extends below a lower surface of the defined movable structure to provide a plurality of anti-stiction bumps. A trench is then formed through the single-crystal semiconductor layer to the insulator layer to form the defined movable structure. Finally, a remainder of the insulator layer underneath the defined movable structure is removed to free the defined movable structure.

Abstract: The invention provides a method and apparatus wherein the apparatus includes a housing having a first end and a second end. The housing also includes a first aperture and a second aperture. The first aperture is positioned to communicate with a first fluid source at a first pressure. The second aperture is positioned to communicate with a second fluid source at a second pressure. The first pressure is greater than the second pressure. The apparatus also includes a first piston disposed in the housing. The first piston is moveable between the first and second ends. The first piston includes a front surface communicating with the second aperture and a back surface communicating with the first aperture. The first piston also includes a first passageway communicating with the front and back surfaces. The apparatus also includes a three-way valve fluidly disposed between the first aperture and the back surface and between the front surface and the back surface.

Abstract: The present invention involves methods and systems for issuing a collision warning to a driver at timing based on the driver's attitude level. The methods involve the steps of determining the driver attitude level based on the driver's actions in a plurality of driving conditions, determining timing for issuing warning based on the driver attitude level, and issuing warning based on the determined timing. The systems include a first device for collecting data associated with driver attitude, and a second device connected to the first device for determining a driver attitude level. The second device includes a processor for processing the data by applying pre-determined algorithm to determine the driver attitude level. The systems may further include a third device connected to the second device for determining timing for issuing warning corresponding to the driver attitude level, and issuing a warning according to the determined timing.

Abstract: A deactivation valve lifter includes a lifter body. The lifter body has a first end configured for engaging a cam of an engine and at least one annular pin chamber. A pin housing includes a pin housing bottom. The pin housing bottom defines at least one pin stop aperture and a radially directed pin bore. A deactivation pin assembly is disposed within the pin bore and includes pin members. The pin housing is concentrically disposed within the lifter body. A portion of each pin member may be disposed within the annular pin chamber to thereby selectively couple and decouple the lifter body to the pin housing. A drain aperture defined by the pin housing bottom extends from the pin bore to an outside surface of the pin housing. A stop pin is disposed in the at least one pin stop aperture for limiting the inward motion of the pin members.

Abstract: A method of interfacing an electromagnetic sensor with a controller in a motor control system, the method including: applying an excitation signal to the electromagnetic sensor; receiving a first electromagnetic sensor output signal based on the excitation signal, the first electromagnetic sensor signal comprising an amplitude modulated signal corresponding to a position of a rotor of the electromagnetic sensor; and receiving a second electromagnetic sensor output signal based on the excitation signal, the second electromagnetic sensor signal comprising another amplitude modulated signal corresponding to the position of the rotor of the electromagnetic sensor.

Abstract: A flexible drive member attachment is connected to a flexible drive member by a yoke having side walls connected by a bridge wall that has a stud connecting the attachment to a driven member. A coupler is disposed between the side walls and attached to the bridge wall. The coupler has teeth that extend through respective windows of the flexible drive member. An outer shoe engages each side wall of the yoke. Each outer shoe has a forward flange engaging the bridge wall and a rearward flange that extends through a rearward slot of the associated side wall. Each rearward flange has fingers that extend behind the flexible drive member and through spaces between adjacent teeth of the coupler and into sockets of the other shoe. The flexible drive member may be a drive chain or a drive belt having spaced windows.

Abstract: Disclosed herein are NOx sensors and methods of using the same. In one embodiment, a method for sensing NOx comprises: contacting a first NOx electrode with the gas, contacting a second NOx electrode with the gas, determining a NO2 emf between the first NOX electrode and a first reference electrode, determining a NOx emf between the second NOx electrode and a second reference electrode, and determining a NO2 concentration and a NO concentration using the NO2 emf and the NOx emf. The first electrode can be at a first temperature of greater than or equal to about 700° C., and the second electrode can be at a second temperature of about 500° C. to about 650° C.

Abstract: An apparatus and method for controlling a plurality of charge motion control devices in the air intake manifold. In a first aspect of the invention, the valves are controlled through a single common drive shaft. In a second aspect, the runners each include an air flow bypass positioned between the valve and the cylinder head mounting end of the runner such that the valve is positioned further away from the combustion chamber.

Abstract: A vehicle roll control system for a vehicle has a hydraulic actuator attached to a torsion bar. The system includes first and second pressure control valves fluidly connected in series between a pressure source and a reservoir, and a directional valve fluidly connected between the pressure control valves and the hydraulic actuator. The control valves are actuated to control the fluid pressure within the hydraulic actuator to either extend or compress the hydraulic actuator based on the detection of a predetermined vehicle condition for controlling vehicle roll.

Abstract: A drive mechanism is provided for a tilting and telescoping steering column. The drive mechanism can selectively tilt the steering wheel or telescope the steering column in response to input from the driver. A single drive mechanism controls the tilting movement and the telescoping movement. The invention includes a locking device for locking the single drive mechanism in one of first and second modes of operation corresponding to tilting movement and telescoping movement. A pivoting device for engaging the locking device is provided. The pivoting device can be a lever arm or can be a solenoid mounted to the steering column.

Abstract: An electronic module adapted to sense light and configured to minimize the entry of stray light into the module. The module includes a housing having an opening through which light enters the housing, a first substrate coupled to the housing, a second substrate on the first substrate opposite the housing, and a chip on the second substrate. The first substrate defines a window aligned with the housing so that light traveling through the housing also passes through window. The second substrate defines an opening aligned with the window, and the chip is located over the opening in the second substrate so that a light-sensing element on the chip senses light passing through the opening. The module is equipped with features that prevent light from entering the module through the second substrate, the first substrate, and between the chip and second substrate.

Abstract: A method and system for controlling reformate delivered to an electrochemical cell in an electric power system. The system comprises: a reformate pressure sensor disposed in the reformate and configured to measure reformate pressure; a controllable valve configured to control the flow of reformate to the electrochemical cell; and a controller coupled to the reformate pressure sensor and the controllable valve. The controller receives a reformate pressure signal from the reformate pressure sensor, a controllable valve position signal from the controllable valve, and transmits a controllable valve command to the controllable valve.

Abstract: A chip cooling system including a semiconductor device having a bulk region, wherein at least one fluid channel extends at least partially through the bulk region, the fluid channel having an inlet and an outlet, a fluid inlet port in fluid communication with the channel inlet, and a fluid outlet port in fluid communication with the channel outlet, and a cooling fluid flows from the fluid inlet port, through the fluid channel and to the fluid outlet port to cool the bulk region.

Abstract: An improved electrical printed circuit exhibiting a combination of enhanced solderability and outstanding adhesion with a dielectric substrate includes a stack of two different types of conductive films. The stack includes a first conductive film that is printed onto the substrate with an ink that has been specially formulated to achieve enhanced adhesion with the substrate, and a second film that is applied over the first film using an ink that has been specifically formulated to achieve enhanced solderability.