Patents Assigned to ENEVATE CORPORATION
  • Patent number: 11165099
    Abstract: Electrolytes and electrolyte additives for energy storage devices comprising a cyclic organosilicon compound are disclosed. The energy storage device comprises a first electrode and a second electrode, wherein at least one of the first electrode and the second electrode is a Si-based electrode, a separator between the first electrode and the second electrode, an electrolyte, and at least one electrolyte additive selected from a cyclic organosilicon compound.
    Type: Grant
    Filed: December 21, 2018
    Date of Patent: November 2, 2021
    Assignee: Enevate Corporation
    Inventors: Liwen Ji, Benjamin Yong Park
  • Patent number: 11152604
    Abstract: Methods of forming a composite material film can include providing a layer comprising a carbon precursor and silicon particles on a sacrificial substrate. The methods can also include pyrolysing the carbon precursor to convert the precursor into one or more types of carbon phases to form the composite material film, whereby the sacrificial substrate has a char yield of about 10% or less.
    Type: Grant
    Filed: June 3, 2019
    Date of Patent: October 19, 2021
    Assignee: ENEVATE CORPORATION
    Inventors: Ian Russell Browne, Rahul R. Kamath, Monika Chhorng, Benjamin Yong Park
  • Patent number: 11133498
    Abstract: In some embodiments, an electrode can include a current collector, a composite material in electrical communication with the current collector, and at least one phase configured to adhere the composite material to the current collector. The current collector can include one or more layers of metal, and the composite material can include electrochemically active material. The at least one phase can include a compound of the metal and the electrochemically active material. In some embodiments, a composite material can include electrochemically active material. The composite material can also include at least one phase configured to bind electrochemically active particles of the electrochemically active material together. The at least one phase can include a compound of metal and the electrochemically active material.
    Type: Grant
    Filed: May 31, 2018
    Date of Patent: September 28, 2021
    Assignee: Enevate Corporation
    Inventors: David J. Lee, Xiaohua Liu, Monika Chhorng, Jeff Swoyer, Benjamin Yong Park, Rahul R. Kamath
  • Patent number: 11114660
    Abstract: Systems and methods for batteries comprising a cathode, an electrolyte, and an anode, wherein the anode is a Si-dominant anode that utilizes water-soluble maleic anhydride- and/or maleic acid-containing polymers/co-polymers, derivatives, and/or combinations (with or without additives) as binders.
    Type: Grant
    Filed: July 9, 2020
    Date of Patent: September 7, 2021
    Assignee: Enevate Corporation
    Inventors: Liwen Ji, Younes Ansari, Sanjaya D. Perera, Benjamin Park
  • Patent number: 11101465
    Abstract: Systems and methods are provided for a reaction barrier between an electrode active material and a current collector. An electrode may comprise an active material, a metal foil, and a polymer. The polymer (such as polyamide-imide (PAI)) may be configured to provide a carbonized barrier between the active material and the metal foil after pyrolysis.
    Type: Grant
    Filed: April 28, 2020
    Date of Patent: August 24, 2021
    Assignee: Enevate Corporation
    Inventors: Benjamin Yong Park, Rahul R. Kamath, Fred Bonhomme
  • Patent number: 11088364
    Abstract: Various implementations of a method of forming an electrochemical cell include providing a first electrode, a second electrode, a separator between the first and second electrodes, and an electrolyte in a cell container. The first electrode can include silicon-dominant electrochemically active material. The silicon-dominant electrochemically active material can include greater than 50% silicon by weight. The method can also include exposing at least a part of the electrochemical cell to CO2, and forming a solid electrolyte interphase (SEI) layer on the first electrode using the CO2.
    Type: Grant
    Filed: June 3, 2019
    Date of Patent: August 10, 2021
    Assignee: Enevate Corporation
    Inventors: Heidi Leighette Anderson, Benjamin Yong Park, Frederic C. Bonhomme
  • Patent number: 11075408
    Abstract: Electrolytes and electrolyte additives for energy storage devices comprising fluorinated polymers.
    Type: Grant
    Filed: December 7, 2018
    Date of Patent: July 27, 2021
    Assignee: Enevate Corporation
    Inventors: Liwen Ji, Benjamin Yong Park, Heidi Anderson
  • Patent number: 11056686
    Abstract: Systems and methods for water soluble weak acidic resins as carbon precursors for silicon-dominant anodes may include an electrode coating layer on a current collector, where the electrode coating layer is formed from silicon and pyrolyzed water-soluble acidic polyamide imide as a primary resin carbon precursor. The electrode coating layer may include a pyrolyzed water-based acidic polymer solution additive. The polymer solution additive may include one or more of: polyacrylic acid (PAA) solution, poly (maleic acid, methyl methacrylate/methacrylic acid, butadiene/maleic acid) solutions, and water soluble polyacrylic acid. The electrode coating layer may include conductive additives. The current collector may include a metal foil, where the metal current collector includes one or more of a copper, tungsten, stainless steel, and nickel foil in electrical contact with the electrode coating layer. The electrode coating layer may be more than 70% silicon.
    Type: Grant
    Filed: June 9, 2020
    Date of Patent: July 6, 2021
    Assignee: Enevate Corporation
    Inventors: Younes Ansari, Liwen Ji, Benjamin Park
  • Patent number: 11043676
    Abstract: Systems and methods for silosilazanes, silosiloxanes, and siloxanes as additives for silicon-dominant anodes in a battery that may include a cathode, an electrolyte, and an anode active material. The active material may comprise 50% or more silicon as well as an additive including one or more of: silosilazane, silicon oxycarbides, and polyorganosiloxane. The silosilazane may comprise one or more amine groups, silanols, silyl ethers, sylil chlorides, dialkylamoinosilanes, silyl hydrides, and cyclic azasilanes. The active material may comprise a film with a thickness between 10 and 80 microns. The film may have a conductivity of 1 S/cm or more. The active material may comprise between 50% and 95% silicon. The active material may be held together by a pyrolyzed carbon film. The anode may comprise lithium, sodium, potassium, silicon, and/or mixtures and combinations thereof. The battery may comprise a lithium ion battery. The electrolyte may comprise a liquid, solid, or gel.
    Type: Grant
    Filed: December 5, 2019
    Date of Patent: June 22, 2021
    Assignee: Enevate Corporation
    Inventors: Younes Ansari, Uday Kasavajjula, Benjamin Park, Monika Chhorng, Ambica Nair, Sanjaya Perera, David J. Lee
  • Patent number: 11038176
    Abstract: Systems and methods for water based phenolic binders for silicon-dominant anodes may include an electrode coating layer on a current collector, where the electrode coating layer is formed from silicon and a pyrolyzed water-based phenolic binder. The water-based phenolic binder may include phenolic/resol type polymers crosslinked with poly(methyl vinyl ether-alt-maleic anhydride), poly(methyl vinyl ether-alt-maleic acid), and/or Poly(acrylamide-co-diallyldimethylammonium chloride) (PDADAM). The electrode coating layer may further include conductive additives. The current collector may comprise one or more of a copper, tungsten, stainless steel, and nickel foil in electrical contact with the electrode coating layer. The electrode coating layer may include more than 70% silicon. The electrode may be in electrical and physical contact with an electrolyte, where the electrolyte includes a liquid, solid, or gel. The battery electrode may be in a lithium ion battery.
    Type: Grant
    Filed: July 9, 2020
    Date of Patent: June 15, 2021
    Assignee: Enevate Corporation
    Inventors: Sanjaya D. Perera, Liwen Ji, Younes Ansari, Benjamin Park
  • Patent number: 11028242
    Abstract: Methods of forming a composite material film can include providing a mixture comprising a precursor and silane-treated silicon particles. The methods can also include pyrolysing the mixture to convert the precursor into one or more carbon phases to form the composite material film with the silicon particles distributed throughout the composite material film.
    Type: Grant
    Filed: June 3, 2019
    Date of Patent: June 8, 2021
    Assignee: ENEVATE CORPORATION
    Inventors: Ian Russell Browne, Liwen Ji, Rahul R. Kamath, Monika Chhorng
  • Patent number: 11018371
    Abstract: Systems and methods for batteries comprising a cathode, an electrolyte, and an anode, wherein functional aliphatic and/or aromatic amine compounds or derivatives are used as electrolyte additives to reduce gas generation in Li-ion batteries.
    Type: Grant
    Filed: March 26, 2020
    Date of Patent: May 25, 2021
    Assignee: Enevate Corporation
    Inventors: Liwen Ji, Benjamin Park
  • Patent number: 10985397
    Abstract: A clamping device for an electrochemical cell stack is provided. The clamping device can include a first plate and a second plate. The second plate can be positionable relative to the first plate such that a space between the first plate and the second plate can be sized to receive an electrochemical cell stack. The device also can include a coupling member coupling the first plate to the second plate. At least one of the first and second plates can be movable away from the other plate. The coupling member can have a first end portion and a second end portion. The device further can include an elastic member disposed between the first end portion and the second end portion.
    Type: Grant
    Filed: June 8, 2020
    Date of Patent: April 20, 2021
    Assignee: Enevate Corporation
    Inventors: Genis Turon Teixidor, Stephen W. Schank, Benjamin Yong Park, Rabih Bachir Zaouk
  • Patent number: 10978739
    Abstract: Electrolytes and electrolyte additives for energy storage devices comprising a carboxylic ether, a carboxylic acid based salt, or an acrylate electrolyte are disclosed. The energy storage device comprises a first electrode and a second electrode, wherein at least one of the first electrode and the second electrode is a Si-based electrode, a separator between the first electrode and the second electrode, an electrolyte, and at least one electrolyte additive selected from carboxylic ethers, carboxylic acid based salts, and acrylates.
    Type: Grant
    Filed: December 7, 2018
    Date of Patent: April 13, 2021
    Assignee: Enevate Corporation
    Inventors: Liwen Ji, Benjamin Yong Park, Ian Browne, Tracy Ho, Sung Won Choi
  • Patent number: 10957898
    Abstract: Electrolytes and electrolyte additives for energy storage devices comprising an anhydride compound are disclosed. The energy storage device comprises a first electrode and a second electrode, wherein at least one of the first electrode and the second electrode is a Si-based electrode, a separator between the first electrode and the second electrode, an electrolyte, and at least one electrolyte additive selected from an anhydride compound.
    Type: Grant
    Filed: December 21, 2018
    Date of Patent: March 23, 2021
    Assignee: Enevate Corporation
    Inventors: Liwen Ji, Benjamin Yong Park
  • Patent number: 10944124
    Abstract: A clamping device for an electrochemical cell stack is provided. The clamping device can include a first plate and a second plate. The second plate can be positionable relative to the first plate such that a space between the first plate and the second plate can be sized to receive an electrochemical cell stack. The device also can include a coupling member coupling the first plate to the second plate. At least one of the first and second plates can be movable away from the other plate. The coupling member can have a first end portion and a second end portion. The device further can include an elastic member disposed between the first end portion and the second end portion.
    Type: Grant
    Filed: June 8, 2020
    Date of Patent: March 9, 2021
    Assignee: Enevate Corporation
    Inventors: Genis Turon Teixidor, Stephen W. Schank, Benjamin Yong Park, Rabih Bachir Zaouk
  • Patent number: 10916763
    Abstract: The present application describes the use of a solid electrolyte interphase (SEI) fluorinating precursor and/or an SEI fluorinating compound to coat an electrode material and create an artificial SEI layer. These modifications may increase surface passivation of the electrodes, SEI robustness, and structural stability of the silicon-containing electrodes.
    Type: Grant
    Filed: June 3, 2019
    Date of Patent: February 9, 2021
    Assignee: Enevate Corporation
    Inventors: Liwen Ji, Benjamin Yong Park, Robert A. Rango, Dong Sun, Frederic C. Bonhomme
  • Patent number: 10879522
    Abstract: Systems and methods are provided for high volume roll-to-roll transfer lamination of electrodes for silicon-dominant anode cells.
    Type: Grant
    Filed: November 12, 2019
    Date of Patent: December 29, 2020
    Assignee: ENEVATE CORPORATION
    Inventors: Fred Bonhomme, Benjamin Park, Kirk Shockley, Giulia Canton, David J. Lee
  • Patent number: 10847792
    Abstract: The present disclosure relates to prelithiated Si electrodes, methods of prelithiating Si electrodes, and use of prelithiated electrodes in electrochemical devices are described. There are several characteristics of electrode prelithiation that enable the superior battery performance. First, a prelithiated silicon anode is already in its expanded state during SEI formation, and therefore less of the SEI layer breaks down and reforms during cycling. Second, the prelithiated anode has a lower anode potential, which may also help the cycle performance of an electrochemical device.
    Type: Grant
    Filed: December 7, 2018
    Date of Patent: November 24, 2020
    Assignee: ENEVATE CORPORATION
    Inventors: Benjamin Yong Park, Frederic Bonhomme, Shiang Jen Teng, Victor E. House
  • Patent number: 10840512
    Abstract: Systems and methods for multiple carbon precursors for enhanced battery electrode robustness may include an electrode having an active material on a current collector, the active material including two or more carbon precursor materials, and an additive, wherein the carbon precursor materials have different pyrolysis temperatures. A battery may include the electrode. The carbon precursor materials may include polyimide (PI) and polyamide-imide (PAI). The active material may be pyrolyzed at a temperature such that a first carbon precursor material is partially pyrolyzed and a second carbon precursor material is completely pyrolyzed. The carbon precursor materials may include two or more of PI, PAI, carboxymethyl cellulose (CMC), styrene-butadiene rubber (SBR), polyacrylonitrile (PAN), and sodium alginate. The active material may include silicon constituting at least 50% of weight of a formed anode after pyrolysis.
    Type: Grant
    Filed: December 18, 2019
    Date of Patent: November 17, 2020
    Assignee: ENEVATE CORPORATION
    Inventors: Younes Ansari, Giulia Canton, Frederic Bonhomme, Benjamin Park