Abstract: A dynamic shaft seal assembly has inner and outer cases that are clamped together to secure a seal element therebetween for dynamic sealing about a rotatable shaft. The inner case is formed with integral pull tabs that are engageable by a seal removal tool to facilitate the removal of the seal assembly from a bore in which the seal assembly is installed.

Abstract: A wiper arm assembly and method of assembly thereof includes a mounting head and a wiper arm configured for relative rotation during assembly from a disassembled position to a shipping position, wherein the wiper arm and mounting head are locked against rotation toward the disassembled position once in the shipping position. The mounting head and wiper arm have locking surfaces configured for locked engagement with one another while in the shipping position. The locking surfaces are brought into engagement with one another by a force imparted by a spring while rotating the mounting head relative to the wiper arm from the disassembled position toward the shipping position. When in the shipping position, the locking surfaces confront each other and prevent the mounting head and the wiper arm from rotating back toward the disassembled position from the shipping position.

Abstract: A system and method for testing the operation of fuel pump is disclosed. The apparatus includes a pressure measurement portion, a flow measurement portion, an electrical diagnostic portion, and a fault simulation portion, where a user can simulate a number of potential fuel system failures to determine the diagnostics of the fuel system. The method includes the steps of measuring an electrical value related to the fuel pump, measuring a pressure related to the fuel pump, measuring a fuel flow related to the fuel pump, simulating a fuel system failure condition, and determining an operating status of the fuel pump.

Abstract: A wiper arm assembly and method of construction thereof includes a mounting head and a wiper arm configured for relative rotation during assembly from a disassembled position to a shipping position, wherein the wiper arm and mounting head are locked against rotation toward the disassembled position once in the shipping position. The mounting head and wiper arm have locking surfaces configured for locked engagement with one another while in the shipping position. The locking surfaces are brought into engagement with one another by a force imparted by a spring while rotating the mounting head relative to the wiper arm from the disassembled position toward the shipping position. When in the shipping position, the locking surfaces confront each other and prevent the mounting head and the wiper arm from rotating back toward the disassembled position from the shipping position.

Abstract: A wiper arm assembly and method of construction thereof includes a mounting head and a wiper arm configured for relative rotation during assembly from a disassembled position to a shipping position, wherein the wiper arm and mounting head are locked against rotation toward the disassembled position once in the shipping position. The mounting head and wiper arm have locking surfaces configured for locked engagement with one another while in the shipping position. The locking surfaces are brought into engagement with one another by a force imparted by a spring while rotating the mounting head relative to the wiper arm from the disassembled position toward the shipping position. When in the shipping position, the locking surfaces confront each other and prevent the mounting head and the wiper arm from rotating back toward the disassembled position from the shipping position.

Abstract: A spark plug having a glass seal formed from a first glass material and a second glass material. The first glass material has a glass transition temperature/softening point that is greater than the glass transition temperature/softening point of the second glass material. The first glass material and second glass material form a matrix and when combined with a filler have thermal expansion rates and properties the approximate leaded glass.

Abstract: An elongated elastomeric gasket (10) seals a pair of opposing flanges (12, 14) against the passage of liquid without compressing the flanges (12, 14) together. A reinforcing spring (32) is embedded within the elastomeric gasket (10) and is shaped so as to react when deflected by the operation of installing the gasket (10) into an operative position between the flanges (12, 14). A strategically located U-shaped bend (34) formed in the reinforcing spring (32) causes, in a preferred embodiment, contact pressure to be increased between opposed sealing beads at the other end of the gasket. More specifically, lateral contact pressure between a first pair of sealing beads (24) and their associated contact faces (38) is increased as a direct result of the reinforcing spring (32) being displaced during the assembly process.

Abstract: A spark plug having a multilayer firing tip that minimizes the amount of precious metal used and a method of assembling a spark plug with a multilayer firing tip. The firing tip includes a discharge end and a weld end, with the weld end being connected to a center electrode, and more specifically to a base electrode on the center electrode. The weld end has a coefficient of thermal expansion, which is not between the values for the coefficients of thermal expansion for the discharge end and the base electrode. More specifically, the weld end has a coefficient of thermal expansion which is greater than the coefficients of thermal expansion for the discharge end and base electrode. The weld end is formed from Nickel and Chromium with a limited amount of additional elements. The spark plug is assembled by providing a first elongated material formed from the material used for the discharge end and a second elongated material formed from a material used for the weld end.

Abstract: A wiring system that allows easy installation into a vehicle and includes a connector that allows functional signals to perform a function in a connector while passing through the connector.

Abstract: A system and method for manufacturing a brushless direct current (BLDC) motor fluid pump is disclosed. The system includes an electromagnetic forming device, an upper fixture, a lower fixture, and a pneumatic or hydraulic cylinder. The electromagnetic forming device has a central cavity. The central cavity has a predefined depth from an outer surface of the electromagnetic forming device. The upper fixture is disposed in the central cavity. The upper fixture has a pump stop surface that contacts the BLDC motor fuel pump, and the pump stop surface is selectively spaced from the outer surface of the electromagnetic forming device. A lower fixture having a central cavity for receiving the housing of the BLDC motor fluid pump is provided. A cylinder is configured to move the lower fixture towards the upper fixture until the pump stop surface of the upper fixture contacts the BLDC motor fluid pump.

Abstract: An ignition device for an internal combustion engine and method of construction therefore includes a housing with an insulator secured therein. A center electrode is mounted within the insulator. A ground electrode extends from the housing with a portion of the ground electrode defining a spark gap across from the center electrode. At least a selected one of the center electrode or ground electrode has a platinum or platinum-based alloy firing tip. A resistance weld joint bonds the firing tip to the selected electrode and defines a lower surface of the firing tip that is embedded a first distance beneath an outer surface of the selected electrode. A continuous bead of overlapping laser weld pools is formed over an outer periphery of the firing tip. The overlapping weld pools extend a second distance beneath the outer surface of the selected electrode, with the second distance being greater than the first distance.

Abstract: A piston assembly is disclosed herein. The piston assembly is integrally formed and unitary and is centered on a central longitudinal axis. The piston assembly includes a head with ring belt having a plurality of ring grooves. The piston assembly also includes first and second skirts, each having a top edge and a bottom edge being radially narrower than the top edge. The skirts also include first and second side edges. The piston assembly also includes first and second pin bosses spaced radially inward from the ring belt to define a short-pin support arrangement. The pin bosses include respective first and second pin bores axially aligned on a pin bore axis perpendicular to the central longitudinal axis. The piston assembly also includes a plurality of panels, each extending between one of the pin bosses and one of the skirts.

Abstract: The subject invention provides a gasket for sealing multiple fluids and a method of forming the gasket. The gasket includes a carrier, a first elastomeric material, and a second elastomeric material different than the first elastomeric material. The first and second elastomeric materials are disposed in contact with the carrier in a flowable state such that the first and the second materials flow together to form a third elastomeric material comprising a mixture of the first and second elastomeric materials. The first and second elastomeric materials include cure systems that are compatible to ensure sufficient bonding within the third elastomeric material. Adhesive materials that are compatible with each of the first, second, and third elastomeric materials and the carrier are used to bond the elastomeric materials to the carrier.

Abstract: An apparatus and method of electrochemical machining utilizes a computer controlled static array of electrically insulated cathode sections to selectively and individually energize the electrodes for the purpose of shaping the surface of a part. The tightly clustered array of electrodes can be formed by individual wires as an example. The waste reaction products may be managed so as to improve machining accuracy. The electrodes can be composed of materials capable of generating an oxide layer or that resist electrolytic dissolution to combat the problem of crossover erosion in closely spaced conditions. An alternative approach to remedy crossover erosion is to extend the reach of insulation into the gap space between tool and part.

Abstract: A static gasket has a gasket core with opposite surfaces with at least one fluid conveying opening passing through the surfaces. A layer of elastomeric sealing material is applied to at least one of the opposite surfaces to provide a plurality of walled-off regions each completely bounded by a peripheral wall of at least partially varying height extending outwardly from the respective gasket core surface. The layer includes at least first and second sealing threads of the sealing material extending outwardly from the respective surface of the gasket core with the sealing threads extending continuously about the fluid opening in spaced relation to one another, and a plurality of bridge threads extending continuously between and intersecting the first and second sealing threads.

Abstract: A gasket and method of forming a seal between opposite surfaces of a pair of bodies. The gasket has a body with one portion having a plurality of perforations adapted for receipt between the opposite surfaces. The method of forming the seal includes disposing the portion of the body with the perforations between the opposite surfaces and fastening the pair of bodies to one another to compress the perforate portion of the body therebetween.

Abstract: An apparatus comprising a textile extending a length between a first end and a second end. The textile also extends a dimension transverse to the length. The dimension can be a width or a circumference. The apparatus also includes a first bonded portion adjacent to the first end to limit fraying at the first end. The apparatus also includes a second bonded portion spaced from the first bonded portion along the length to limit fraying at the first end.

Abstract: An insulator including alumina in an amount between about 90 and about 99% by weight and an oxide mixture or glass mixture including Boron Oxide, Phosphorus Oxide, or both Boron and Phosphorus Oxide.

Abstract: An aluminum layered heat shield assembly (30) includes a pair of spaced metallic facing sheets (32) fabricated from an aluminum composition. In the interstitial space between the facing sheets (32), a perforated steel core (34) is formed in the general shape of a zigzag baffle with segments that adjoin and maintain a generally consistent spacing. The perforated steel core (34) is fabricated with non-perforated flanges (42) which project outwardly from between the aluminum facing sheets (32) to establish extensions for attachment to a supporting structure.

Abstract: A vehicle interior component and lighting assembly that includes a vehicle interior component having a fabric disposed over a substrate or foam layer, or both. An electroluminescent panel is located between the fabric and substrate/foam layer and directs light from the panel through the fabric. In this way, the light source can be effectively hidden when not in use and can be incorporated into the interior component in a manner that requires little space. The vehicle interior component can be any of a number of different interior articles, including, for example, a headliner, door panel, vehicle seat, rear deck, sun visor, and trunk panel. Also disclosed are vehicle interior illumination systems using touch switches and electroluminescent panels to provide back lighting of the switch and/or vehicle interior illumination through the switch.