Abstract: Presented are finger-proof electrical terminals for battery assemblies, methods for making/using such electrical terminals, and vehicles with battery modules having finger-proof electrical terminals for bolted busbar connections. A battery assembly includes one or more electrochemical battery cells and one or more electrical terminals each electrically connected to the battery cell(s) and having a contact face to electrically connect the battery assembly to an electrical connector. A threaded nut attaches each electrical terminal to one of the electrical connectors. An electrically insulating nut cap is attached to each threaded nut. A battery housing, which stores therein the battery cell(s), includes an electrically insulating housing wall with one or more terminal jackets each mounting therein one of the electrical terminals.

Abstract: A crankshaft for an internal combustion engine is provided. The crankshaft comprises at least four main journals aligned on a crankshaft axis of rotation defining a centerline. The crankshaft further comprises at least three pin journals. Each pin journal is disposed about a respective pin journal axis and positioned between the main journals. Each of the pin journals is joined to a pair of crank arms. Each pair of crank arms is joined to a respective main journal. Each of the main journals, pin journals, and crank arms is made of a first metallic material. Each crank arm has an over-molded counterweight metallurgically bonded thereto. Each counterweight is disposed opposite a respective pin journal relative to the centerline for balance and stability. Each counterweight is made of a second metallic material. The crankshaft has a weight ratio of the second metallic material to the first metallic material of between 0.20 to 0.50.

Abstract: A method and system of theft detection for a vehicle are provided. The method comprises providing a telematics module, a body control module and an engine control module disposed in the vehicle having components and at least one theft-detected state. The body control module is in communication with the telematics module and the engine control module. The telematics module is in further communication with a backend server disposed remotely from the vehicle. The method further comprises detecting at least one event by the body control module defining a theft flag. The method further comprises detecting disablement of the telematics module from one of the body control module and the backend server. The method further comprises activating the at least one theft-detected state of the vehicle when the theft flag and disablement of the telematics module are detected.

Abstract: An EV can be autonomously charged by using its localization and navigation capabilities. The EV determines its pose in a local area and establishes a connection with a charger coordination system. The EV requests the charger coordination system to find a charging station in the local area based on the EV's pose. The charger coordination system uses the EV's pose to find the charging station. The charger coordination system sends the location of the charging station to the EV. The EV navigates to the charger. The EV further determines its pose relative to the charging station and aligns its charge port with the charger plug of the charging station. The EV may plug itself in or request the charger coordination system to insert the charger plug into the charge port. The alignment and insertion process may be managed by using force sensors on the charger plug or charge port.

Abstract: Systems and methods are provided for adding stops to an autonomous vehicle route. A passenger can request an intermediate stop during which the passenger can exit the autonomous vehicle. An intermediate stop request may include a stop duration. Autonomous vehicle driving behavior during the intermediate stop may include parking, driving around, and performing a different route.

Abstract: Systems, methods, and devices are disclosed for mapping historical information about behaviors of objects (vehicles, bicycles, pedestrians, etc.) at a location. Based on the mapped historical information, a prediction is determined about a behavior of an object proximate to an autonomous vehicle at the location, where the prediction is based on a statistical analysis of the historical information that is applied to the object. One or more behaviors of the AV are affected based on the prediction.

Abstract: A method is disclosed for determining the state of health of an electric battery that includes a plurality of battery cells. The method includes the steps of measuring the cell voltage of each individual cell of the plurality of battery cells, and analyzing each measured battery cell voltage to determine the state of health of the corresponding battery cell.

Abstract: Methods and systems are for securing a vehicle. In an exemplary embodiment, the vehicle includes a body, a drive system, a braking system, and a processor. The drive system is configured to generate movement of the body, and includes a motor. The braking system includes friction brakes that provide friction braking. The processor is disposed onboard the vehicle, coupled to the motor, and is configured to at least facilitate: determining that a loss in friction braking has occurred while the vehicle is being stopped; and providing instructions to the motor for providing propulsion torque, thereby securing the vehicle at a stop, when it is determined that the loss in friction braking has occurred; wherein the motor is further configured to execute the instructions provided by the processor for providing the propulsion torque.

Abstract: Systems, methods, and devices are disclosed for predicting yield behaviors of objects (vehicles, bicycles, pedestrians, etc.) at a location. An autonomous vehicle located at a first road segment connecting to an intersection having a stop sign can detect a first vehicle approaching the intersection from a second road segment connecting to the intersection. Using a model indicating an average yield location and yield time where both are specific to the second road segment connecting to the intersection, the autonomous vehicle can predict that the first vehicle will yield at the average yield location that is specific to the second road segment.

Abstract: A method of path planning for a host vehicle includes: receiving host vehicle, environmental and obstacle information; calculating one or more projected host vehicle locations; computing a projected obstacle location for each obstacle; and determining a collision potential between each projected host vehicle location and each projected obstacle location. Until a maximum number of steps is reached, and while at least one projected host vehicle location has an associated collision potential below a collision threshold, the method further includes repeating the calculating, computing and determining steps.

Abstract: Various technologies described herein pertain to causing presentation on a user interface of an immediate portion of a navigation route of an autonomous vehicle. A computing system of the autonomous vehicle determines whether an object detected by sensor(s) of the autonomous vehicle proximate to the immediate portion of the navigation route are of a type and relative position defined as one of consequential and inconsequential for a human passenger. In response to determining that an object has both a type and relative position defined as consequential, the computing system causes presentation on the user interface a representation of the object relative to the immediate portion of the navigation route to provide a confidence engendering indication that the autonomous vehicle has detected the object. Otherwise if inconsequential, presentation on the user interface of any representation of the object is not caused by the computing system to avoid creating a confusing presentation.

Abstract: Presented are protective covers for weldable fasteners, methods for making/using such cover-protected weldable fasteners, and motor vehicles with such covered fasteners welded to load-bearing structural members. A weldable fastener assembly includes a fastener, such as a weld-on nut or clip retainer, that is fabricated with a shank and a flange. One end of the shank has a fastener hole that receives therethrough a mating fastener, such as a bolt, screw, stud, or clip. The flange is formed, in whole or in part, from a weldable material for welding to a load-bearing panel or other structural support member. The flange may be integrally formed with and project radially outward from the shank. A protective cover is attached to the flange and covers the fastener hole. The protective cover is frangible and formed, in whole or in part, from a material designed to withstand the temperature at which the weldable material melts.

Abstract: An inflatable cabinet is provided and includes a first inflatable cabinet stand and a base. The first inflatable cabinet stand is for storing products. The first inflatable cabinet stand includes members and first connectors. The members include side walls, a back wall, and a top member. The base is connected to the first inflatable cabinet stand and includes an air pump, second connectors and air lines. An air pump is configured to pump air into at least one of the members of the first inflatable cabinet stand. The second connectors are configured to connect to the first connectors. The air lines are connected between the air pump and the second connectors.

Abstract: An axial flux motor includes: a stator having a first side and a second side opposite the first side, the stator including: N stator core components on the first side, where N is an integer greater than two; and pole shoes attached to radial sides of the N stator core components, N slot openings between adjacent ones of the pole shoes, where each of the N slot openings extends in at least one direction non-radially on the first side; and a rotor including a third side and M permanent magnets on the third side, where the first side is parallel to the third side, and where M is an integer greater than two.

Abstract: A mobile computing device that provides location information through directional sound is described herein. The mobile computing device includes a location detection system that provides location signals corresponding to a user location and a destination location, such as a vehicle location or a vertex of a predefined travel route, to a spatial audio generation system to define a spatial audio signal based on a direction from the user location to the destination location. The spatial audio signal is provided to an audio device of the mobile computing device that outputs the spatial audio signal as directional sound having a locus at the destination location.

Abstract: An autonomous vehicle (AV) implements a health protocol that may reduce pathogen transmission between users of the AV. The AV is equipped with a thermal sensor that captures a body temperature of a user. The AV compares the user's temperature to a threshold temperature, and if the user's temperature exceeds the threshold temperature, the AV performs checks to ensure that the user's planned trip follows current regulations or recommendations. For example, the AV confirms that the user is traveling between the user's home and a healthcare facility. If the trip is permitted, the AV enables the user to enter the AV. The AV may include a disinfectant system for disinfecting the passenger compartment or surfaces after the user exits the AV.

Abstract: A nodular iron alloy and automotive components, such as a crankshaft, are provided. The nodular iron alloy may include iron, about 2.2-3.2 wt % carbon, about 1.7-2.3 wt % silicon, about 0.2-0.6 wt % manganese, a maximum of 0.03 wt % phosphorus, a maximum of 0.02 wt % sulfur, about 0.2-0.6 wt % copper, about 0.1-0.4 wt % chromium, about 0.4-0.8 wt % nickel, about 0.15-0.45 wt % molybdenum, about 0.2-1.0 wt % cobalt, about 0.02-0.06 wt % magnesium, and a maximum of 0.002 wt % rare earth element(s). The nodular iron alloy may have a Young's modulus in the range of 175-195 GPa and an as-cast ultimate tensile strength in the range of 750-950 MPa. This alloy possesses favorable strength, stiffness and noise/vibration/harshness qualities, making it suitable in crankshaft applications. A method of forming the nodular iron alloy includes feeding a magnesium-based material into a molten iron alloy through a continuous system at a constant amount.

Abstract: A method and fixture for welding a battery foil-tab assembly is disclosed. The fixture includes a first clamp member having a first clamping surface defining an opening extending into the first clamp member and a second clamp member having a protrusion surrounding a weld slot. The opening of the first clamp member is configured to receive a portion of the protrusion with the battery foil-tab assembly disposed therebetween. The second clamp member is moveable toward the first clamp member to align the weld slot of the second clamp member with the opening of the first clamp member, thereby causing the protrusion to cooperate with the opening of the first clamp to deflect a portion of the battery foil-tab assembly out of a plane parallel with the battery foil-tab assembly. A laser beam is directed at the out of plane portion to laser weld the battery foil-tab assembly.

Abstract: A method for determining a risk boundary in response to the plurality of indications of hard braking events wherein the risk boundary is indicative of a plurality of speed flow pairs at which a risk of a hard braking event is below a threshold value, determining, at a road segment level, a set of speed flow pairs of average speed and vehicle count and a plurality of indications of hard braking events , determining a host vehicle speed, and performing at least one of reducing the host vehicle speed and increasing a host vehicle following distance in response to the host vehicle speed exceeding the risk boundary for the vehicle flow density.