Patents Assigned to KLA Corporation
  • Patent number: 11914290
    Abstract: A device area includes at least a first layer of photoresist and a second layer of photoresist. First layer metrology targets are positioned at an edge of one of the sides of the first layer of the mat. The first layer metrology targets have a relaxed pitch less than a device pitch. Secondary electron and back-scattered electron images can be simultaneously obtained.
    Type: Grant
    Filed: July 20, 2020
    Date of Patent: February 27, 2024
    Assignee: KLA CORPORATION
    Inventor: Hong Xiao
  • Publication number: 20240063248
    Abstract: An image sensor is fabricated by first heavily p-type doping the thin top monocrystalline silicon substrate of an SOI wafer, then forming a relatively lightly p-doped epitaxial layer on a top surface of the top silicon substrate, where p-type doping levels during these two processes are controlled to produce a p-type dopant concentration gradient in the top silicon substrate. Sensing (circuit) elements and associated metal interconnects are fabricated on the epitaxial layer, then the handling substrate and oxide layer of the SOI wafer are at least partially removed to expose a lower surface of either the top silicon substrate or the epitaxial layer, and then a pure boron layer is formed on the exposed lower surface. The p-type dopant concentration gradient monotonically decreases from a maximum level near the top-silicon/epitaxial-layer interface to a minimum concentration level at the epitaxial layer's upper surface.
    Type: Application
    Filed: November 5, 2023
    Publication date: February 22, 2024
    Applicant: KLA Corporation
    Inventors: Abbas Haddadi, Sisir Yalamanchili, John Fielden, Yung-Ho Alex Chuang
  • Patent number: 11908722
    Abstract: A teaching substrate is loaded into a load port of an equipment front-end module (EFEM) of a fabrication or inspection tool. The EFEM includes a substrate-handling robot. The teaching substrate includes a plurality of sensors and one or more wireless transceivers. The tool includes a plurality of stations. With the teaching substrate in the EFEM, the substrate-handling robot moves along an initial route and sensor data are wirelessly received from the teaching substrate. Based at least in part on the sensor data, a modified route distinct from the initial route is determined. The substrate-handling robot moves along the modified route, handling the teaching substrate. Based at least in part on the sensor data, positions of the plurality of stations are determined.
    Type: Grant
    Filed: September 4, 2020
    Date of Patent: February 20, 2024
    Assignee: KLA Corporation
    Inventors: Avner Safrani, Shai Mark, Amir Aizen, Maor Arbit
  • Patent number: 11899338
    Abstract: A nonlinear crystal including stacked strontium tetraborate SrB4O7 (SBO) crystal plates that are cooperatively configured to create a periodic structure for quasi-phase-matching (QPM) is used in the final frequency doubling stage of a laser assembly to generate laser output light having a wavelength in the range of about 180 nm to 200 nm. One or more fundamental laser beams are frequency doubled, down-converted and/or summed using one or more frequency conversion stages to generate an intermediate frequency light with a corresponding wavelength in the range of about 360 nm to 400 nm, and then the final frequency converting stage utilizes the nonlinear crystal to double the frequency of the intermediate frequency light to generate the desired laser output light at high power. Methods, inspection systems, lithography systems and cutting systems incorporating the laser assembly are also described.
    Type: Grant
    Filed: November 21, 2022
    Date of Patent: February 13, 2024
    Assignee: KLA Corporation
    Inventors: Yung-Ho Alex Chuang, Kelly Mauser, Baigang Zhang, Xuefeng Liu, John Fielden, Yinying Xiao-Li, Elena Loginova
  • Patent number: 11899065
    Abstract: Systems and methods for generating defect criticality are disclosed. Such systems and methods may include identifying defect results including a defect and a defect location. Such systems and methods may include receiving fault test recipes configured to test potential faults at a plurality of testing locations. Such systems and methods may include identifying a plurality of N-detect parameters based on a countable number of times the fault test recipes are configured to test a potential fault. Such systems and methods may include determining a plurality of weighting parameters based on the plurality of N-detect parameters. Such systems and methods may include generating the defect criticality for the defect based on a proximity between the plurality of testing locations and the defect location and the plurality of weighting.
    Type: Grant
    Filed: August 17, 2022
    Date of Patent: February 13, 2024
    Assignee: KLA Corporation
    Inventors: David W. Price, Robert J. Rathert, Chet V. Lenox, Oreste Donzella
  • Patent number: 11899375
    Abstract: A multi-column metrology tool may include two or more measurement columns distributed along a column direction, where the two or more measurement columns simultaneously probe two or more measurement regions on a sample including metrology targets. A measurement column may include an illumination sub-system to direct illumination to the sample, a collection sub-system including a collection lens to collect measurement signals from the sample and direct it to one or more detectors, and a column-positioning sub-system to adjust a position of the collection lens. A measurement region of a measurement column may be defined by a field of view of the collection lens and a range of the positioning system in the lateral plane. The tool may further include a sample-positioning sub-system to scan the sample along a scan path different than the column direction to position metrology targets within the measurement regions of the measurement columns for measurements.
    Type: Grant
    Filed: March 24, 2021
    Date of Patent: February 13, 2024
    Assignee: KLA Corporation
    Inventors: Jonathan Madsen, Andrei V. Shchegrov, Amnon Manassen, Andrew V. Hill, Yossi Simon, Gilad Laredo, Yoram Uziel
  • Patent number: 11892493
    Abstract: An apparatus, a method and a computer program product for defect detection in work pieces is disclosed. At least one light source is provided and the light source generates an illumination light of a wavelength range at which the work piece is transparent. A camera images the light from at least one face of the work piece on a detector of the camera by means of a lens. A stage is used for moving the work piece and for imaging the at least one face of the semiconductor device completely with the camera. The computer program product is disposed on a non-transitory, computer readable medium for defect detection in work pieces. A computer is used to execute the various process steps and to control the various means of the apparatus.
    Type: Grant
    Filed: October 7, 2020
    Date of Patent: February 6, 2024
    Assignee: KLA Corporation
    Inventors: Tom Marivoet, Carl Truyens, Christophe Wouters
  • Patent number: 11894214
    Abstract: Embodiments may include methods, systems, and apparatuses for correcting a response function of an electron beam tool. The correcting may include modulating an electron beam parameter having a frequency; emitting an electron beam based on the electron beam parameter towards a specimen, thereby scattering electrons, wherein the electron beam is described by a source wave function having a source phase and a landing angle; detecting a portion of the scattered electrons at an electron detector, thereby yielding electron data including an electron wave function having an electron phase and an electron landing angle; determining, using a processor, a phase delay between the source phase and the electron phase, thereby yielding a latency; and correcting, using the processor, the response function of the electron beam tool using the latency and a difference between the source wave function and the electron wave function.
    Type: Grant
    Filed: October 24, 2022
    Date of Patent: February 6, 2024
    Assignee: KLA CORPORATION
    Inventors: Henning Stoschus, Stefan Eyring, Christopher Sears
  • Patent number: 11887835
    Abstract: A plasma lamp is disclosed. The plasma lamp includes a gas containment structure configured to contain a gas and generate a plasma within the gas containment structure. The gas containment structure is formed from a glass material transparent to illumination from a pump laser and the broadband radiation emitted by the plasma. The gas containment structure includes a glass wall and the glass within the glass wall includes an OH concentration distribution that varies across a thickness of the glass wall.
    Type: Grant
    Filed: August 3, 2022
    Date of Patent: January 30, 2024
    Assignee: KLA Corporation
    Inventors: Oleg Khodykin, Ilya Bezel
  • Patent number: 11879853
    Abstract: An inspection system may include an illumination source to generate an illumination beam, illumination optics to direct the illumination beam to a sample at an off-axis angle along an illumination direction, and collection optics to collect scattered light from the sample in a dark-field mode, where the scattered light from the sample includes surface haze associated with light scattered from a surface of the sample, and where at least a at least a portion of the surface haze has elliptical polarizations. The system may further include pupil-plane optics to convert the polarizations of the surface haze across the pupil to linear polarization that is aligned parallel to a selected haze orientation direction. The system may include a linear polarizer to reject the surface haze aligned parallel to this haze orientation direction and a detector to generate a dark-field image of the sample based on light passed by the linear polarizer.
    Type: Grant
    Filed: February 16, 2022
    Date of Patent: January 23, 2024
    Assignee: KLA Corporation
    Inventors: Xuefeng Liu, Jenn-Kuen Leong, Yung-Ho Alex Chuang, John Fielden
  • Patent number: 11880141
    Abstract: A method of measuring misregistration in the manufacture of semiconductor device wafers including providing a multilayered semiconductor device wafer including at least a first layer and a second layer including at least one misregistration measurement target including a first periodic structure formed together with the first layer having a first pitch and a second periodic structure formed together with the second layer having a second pitch, imaging the first layer and the second layer at a depth of focus and using light having at least one first wavelength that causes images of both the first layer and the second layer to appear in at least one plane within the depth of focus and quantifying offset in the at least one plane between the images of the first layer and the second layer, thereby to calculate misregistration of the first layer and the second layer.
    Type: Grant
    Filed: February 16, 2022
    Date of Patent: January 23, 2024
    Assignee: KLA CORPORATION
    Inventors: Daria Negri, Amnon Manassen, Gilad Laredo
  • Patent number: 11882661
    Abstract: A method of fabricating an electromagnet includes obtaining a first flexible PCB that includes one or more first conductive coiled traces and obtaining a second flexible PCB that includes one or more second conductive coiled traces. The first flexible PCB is bent into a shape having at least one curve or corner. With the first flexible PCB having been bent into the shape, the second flexible PCB is then bent into the shape: the second flexible PCB is positioned adjacent to the first flexible PCB to conform with the first flexible PCB. The second flexible PCB may substantially surround the first flexible PCB. An electrostatic deflector may be disposed concentrically with the first and second flexible PCBs.
    Type: Grant
    Filed: November 17, 2022
    Date of Patent: January 23, 2024
    Assignee: KLA Corporation
    Inventor: Oscar G. Florendo
  • Patent number: 11879683
    Abstract: A light source includes a rotatable drum, an exhaust tube coupled to the rotatable drum to exhaust nitrogen gas from an interior of the rotatable drum, a feed tube situated within the exhaust tube to provide liquid nitrogen to the interior of the rotatable drum, and a casing to surround at least a portion of the exhaust tube. The light source also includes a rotary air bearing between the exhaust tube and the casing, to allow the exhaust tube to rotate with the rotatable drum.
    Type: Grant
    Filed: April 1, 2021
    Date of Patent: January 23, 2024
    Assignee: KLA Corporation
    Inventors: Sherman Seelinger, Lauren Wilson
  • Patent number: 11880193
    Abstract: A system for characterizing a specimen is disclosed. In one embodiment, the system includes a characterization sub-system configured to acquire one or more images a specimen, and a controller communicatively coupled to the characterization sub-system. The controller may be configured to: receive training images of one or more features of a specimen from the characterization sub-system; receive training three-dimensional (3D) design images corresponding to the one or more features of the specimen; generate a deep learning predictive model based on the training images and the training 3D design images; receive product 3D design images of one or more features of a specimen; generate simulated images of the one or more features of the specimen based on the product 3D design images with the deep learning predictive model; and determine one or more characteristics of the specimen based on the one or more simulated images.
    Type: Grant
    Filed: September 9, 2019
    Date of Patent: January 23, 2024
    Assignee: KLA Corporation
    Inventors: Arpit Yati, Chandrashekaran Gurumurthy
  • Patent number: 11880142
    Abstract: A self-calibrating overlay metrology system may receive device overlay data for a device targets on a sample from an overlay metrology tool, determine preliminary device overlay measurements for the device targets including device-scale features using an overlay recipe with the device overlay data as inputs, receive assist overlay data for one or more assist targets on the sample including device-scale features from the overlay metrology tool, where at least one of the one or more assist targets has a programmed overlay offset of a selected value along a particular measurement direction, determine self-calibrating assist overlay measurements for the one or more assist targets based on the assist overlay data, where the self-calibrating assist overlay measurements are linearly proportional to overlay on the sample, and generate corrected overlay measurements for the device targets by adjusting the preliminary device overlay measurements based on the self-calibrating assist overlay measurements.
    Type: Grant
    Filed: March 7, 2023
    Date of Patent: January 23, 2024
    Assignee: KLA Corporation
    Inventors: Stilian Pandev, Min-Yeong Moon, Andrei V. Shchegrov, Jonathan Madsen, Dimitry Sanko, Liran Yerushalmi, Alexander Kuznetsov, Mahendra Dubey
  • Patent number: 11874605
    Abstract: Metrology target design methods and verification targets are provided. Methods comprise using OCD data related to designed metrology target(s) as an estimation of a discrepancy between a target model and a corresponding actual target on a wafer, and adjusting a metrology target design model to compensate for the estimated discrepancy. The dedicated verification targets may comprise overlay target features and be size optimized to be measureable by an OCD sensor, to enable compensation for inaccuracies resulting from production process variation. Methods also comprise modifications to workflows between manufacturers and metrology vendors which provide enable higher fidelity metrology target design models and ultimately higher accuracy of metrology measurements.
    Type: Grant
    Filed: July 6, 2020
    Date of Patent: January 16, 2024
    Assignee: KLA Corporation
    Inventors: Michael E. Adel, Inna Tarshish-Shapir, Shiming Wei, Mark Ghinovker
  • Patent number: 11874102
    Abstract: A metrology target includes a first target structure formed within at least one of a first area and a third area of a first layer of a sample, where the first target structure comprises a plurality of first cells containing one or more first cell pattern elements; and a second target structure formed within at least one of a second area and a fourth area of a second layer of the sample, the second target structure comprising a plurality of second cells containing one or more second cell pattern elements.
    Type: Grant
    Filed: August 18, 2020
    Date of Patent: January 16, 2024
    Assignee: KLA Corporation
    Inventors: Lingyi Guo, Jincheng Pei
  • Patent number: 11869743
    Abstract: Multiple electron beamlets are split from a single electron beam. The electron beam passes through an acceleration tube, a beam-limiting aperture, an anode disposed between an electron beam source and the acceleration tube, a focusing lens downstream from the beam-limiting aperture, and a micro aperture array downstream from the acceleration tube. The micro aperture array generates beamlets from the electron beam. The electron beam can be focused from a divergent illumination beam into a telecentric illumination beam.
    Type: Grant
    Filed: May 11, 2021
    Date of Patent: January 9, 2024
    Assignee: KLA CORPORATION
    Inventor: Xinrong Jiang
  • Patent number: 11861824
    Abstract: An overlay metrology system may include a controller for receiving metrology data associated with a plurality of overlay targets on one or more samples; generating a reference metric for at least some of the plurality of overlay targets based on the metrology data, where the reference metric is associated with one or more properties of the respective overlay targets that contributes to overlay error; classifying the plurality of overlay targets into one or more groups based on the reference metrics calculated for the plurality of overlay targets; generating a reference image for at least some of the one or more groups; generating corrected metrology data using the associated reference image for at least some of the one or more groups; and generating overlay measurements for the plurality of overlay targets based on the corrected metrology data.
    Type: Grant
    Filed: January 25, 2023
    Date of Patent: January 2, 2024
    Assignee: KLA Corporation
    Inventors: Einat Peled, Naama Cohen, Yuval Lamhot
  • Patent number: 11862521
    Abstract: A multiple-tool parameter set calibration and misregistration measurement method useful in the manufacture of semiconductor devices including using at least a first reference misregistration metrology tool using a first set of measurement parameters to measure misregistration between at least two layers on a wafer of a batch of wafers, thereby generating a first misregistration data set, transmitting the first set of parameters and the data set to a calibrated set of measurement parameters generator (CSMPG) which processes the first set of parameters and the data set thereby generating a calibrated set of measurement parameters which are transmitted from the CSMPG to calibrate at least one initially-uncalibrated misregistration metrology tool based on the calibrated set of measurement parameters.
    Type: Grant
    Filed: June 18, 2020
    Date of Patent: January 2, 2024
    Assignee: KLA CORPORATION
    Inventors: Roie Volkovich, Anna Golotsvan