Abstract: A method for producing plaster plates (44), according to which two fine cardboard-covered sheets of paper (8, 9) enclose a plaster-based hydraulic binder (10) in a shaping device (13), creating a composite band (45) that is hardened on one or several hardening bands (14, 15), the edges of said hardening bands (14, 15) being provided with two bands used for tapering in the horizontal direction.
Abstract: The invention relates to a material for the formation of connections between two objects, for example between a roofing tile and a ridge tile. This material is a deformable filter foam, which is impregnated with a substance which is cured when exposed to air. Before the connection is formed, the filter foam with the substance impregnating it, is sealed airtight. When the connection is to be formed, the airtight seal is removed and the substance introduced between the objects to be connected. Due to the exposure to air, which is now possible, the substance becomes cured. This lends the previously soft filter foam a solid structure.
Type:
Application
Filed:
October 1, 2007
Publication date:
October 2, 2008
Applicant:
LAFARGE ROOFING COMPONENTS GMBH & CO. KG
Abstract: The object of the invention is a drying compound comprising from 50 to 85% of FGD gypsum and/or natural or processed gypsum, in mass percentages based on the total mass of the compound, presenting the following particle size characteristics: (i) a d50 from 35 to 70 ?m and (ii) a span (d90?d10/d50) lower than 2. The object of the invention is also a preparation process of the compound according to the invention. Finally, the object of the invention is a building process of a structure using this compound.
Abstract: The invention provides a method for preparing a gypsum composition containing a cross-linked polymer comprising the following steps: preparing a slurry of the gypsum composition by mixing the various constituents of the composition, or precursors thereof, with water, in a mixer; hydraulic setting; and drying and cross-linking in the presence of heat. The invention applies to the manufacture of gypsum boards. The invention further provides a composition of gypsum containing a cross-linked polymer, and further comprising a water resisting additive in an amount such that the water uptake is below 10%.
Type:
Application
Filed:
September 20, 2006
Publication date:
August 28, 2008
Applicant:
LAFARGE PLATRES
Inventors:
Philippe Thouilleux, Jean-Philippe Boisvert, Isabelle Javierre
Abstract: A coating for wall construction is provided whereby a level 5 finish may be obtained without the need for a finishing coat or final skim coat. The coating may be applied to drywall elements prior to installation and is compatible with jointing materials such that a substantially homogeneous surface may be obtained after the drywall elements are assembled with jointing material and the jointing material is dried. The coating formulation includes a noncellulosic thickener, a binder, a mineral filler and water. A method for the construction of interior walls and a construction assembly for interior walls is further provided.
Type:
Grant
Filed:
April 14, 2004
Date of Patent:
August 19, 2008
Assignee:
Lafarge Platres
Inventors:
Elizabeth Colbert, Andrew B. Bingaman, Marc Domenech, Kenneth B. O'Connor, Göran Hedman
Abstract: The invention provides a process for stabilizing plaster and an apparatus for implementing the moistening part of the process. The process comprises the following steps: a) providing a heated HH-plaster preferably at temperatures over 100° C.; b) feeding the hot plaster in a moistening device having walls heated to at least 100° C.; c) injecting water and/or steam into the moistening device in conditions that such not yet moistened surfaces of the plaster are exposed to the injected water and/or steam; d) maintaining an atmosphere in the moistening device at a level of the dew point in the range of 75 to 99° C.; e) feeding the moistened blend into a curing device; f) maintaining an atmosphere in the curing device above 75° C. for at least 3 minutes; g) feeding the moistened and cured blend into a drying device; and h) drying said moistened and cured blend.
Abstract: A flow enhanced calcium sulfate product includes a calcium sulfate source material, such as a flue gas desulphurization by-product, is pre-blended with a granular feedstock exhibiting good cementitious properties. The flow enhanced calcium sulfate is fed to a cement mill where it is combined with clinker during a finishing grinding process for portland cement. The flow enhanced calcium sulfate exhibits good flowability without changing the properties of the cement.
Type:
Application
Filed:
November 21, 2006
Publication date:
May 22, 2008
Applicant:
LAFARGE NORTH AMERICA
Inventors:
Horace H. Compton, Nathan A. Fernow, Ajay Joshi
Abstract: The invention provides a process for stabilizing plaster and an apparatus for implementing the moistening part of the process. The process comprises the following steps: a) providing a heated HH-plaster preferably at temperatures over 100° C.; b) feeding the hot plaster in a moistening device having walls heated to at least 100° C.; c) injecting water and/or steam into the moistening device in conditions that such not yet moistened surfaces of the plaster are exposed to the injected water and/or steam; d) maintaining an atmosphere in the moistening device at a level of the dew point in the range of 75 to 99° C.; e) feeding the moistened blend into a curing device; f) maintaining an atmosphere in the curing device above 75° C. for at least 3 minutes; g) feeding the moistened and cured blend into a drying device; and h) drying said moistened and cured blend.
Abstract: A construction assembly includes a plurality of plaster boards, each of the plaster boards having a plaster body and at least one sheet of liner, the liner including an inner surface attached to the plaster body and an outer surface having an outer face; wherein said plaster boards are assembled creating at least one joint; and a joint-pointing coat jointing said plaster boards to form a substantially plane outer surface including the outer surface of said at least one joint and said outer surface of said liner, wherein the composition of the joint-pointing coat is adapted for the finishing of said at least one joint; wherein both the joint-pointing coat in the dry state and the outer face of the sheet of liner are adapted to form an overall surface having a substantially homogeneous coloration.
Type:
Grant
Filed:
June 1, 2004
Date of Patent:
March 4, 2008
Assignee:
Lafarge Platres
Inventors:
Francois Zuber, Claude Leclercq, Pascal Bourne-Chastel
Abstract: A continuous process for manufacturing a sound absorbing tile made from a slurry including, quick setting cement, water, fibers and foaming agent, the process including the steps of (i) mixing cementitious material, water, foaming agent but without incorporation of prefabricated foam with fibers into a slurry; subsequently; (ii) injecting and distributing air into the slurry of step (i) to form a cellular slurry; subsequently; (iii) forming tiles or precursor products of tiles from the cellular slurry; and finally; (iv) allowing the cellular slurry to set into the desired tile or a precursor thereof.
Type:
Grant
Filed:
February 4, 2005
Date of Patent:
February 19, 2008
Assignee:
Lafarge Platres
Inventors:
Steven Roy Butler, Jorg Bold, Eric Millamon, Michel Rigaudon
Abstract: The invention concerns a method for inerting clays in sand intended for preparing hydraulic compositions, comprising a step which consists in adding to the composition or one of its constituents a cationic polymer having a cationic charge density more than 0.5 meq/g and an intrinsic viscosity less than 1 dg/l.
Abstract: A subject of the invention is a mixture comprising in proportions by mass: from 0.4 to 4%, preferably from 0.8 to 1.7%, of materials in the ultrafine particle size range, constituted by particles with a D90 smaller than 1 ?m and/or with a specific BET surface area greater than 6 m2/g; from 1 to 6%, preferably from 2 to 5%, of Portland cement; from 8 to 25%, preferably from 12 to 21%, of materials in the fine particle size range, constituted by particles the D10 and the D90 of which are comprised between 1 ?m and 100 ?m and with a specific BET surface area of less than 5 m2/g, different from the cement; from 25 to 50%, preferably from 30 to 42%, of materials in the medium particle size range, constituted by particles the D10 and the D90 of which are comprised between 100 ?m and 5 mm; and from 25 to 55%, preferably from 35 to 47%, of materials in the larger particle size range, constituted by particles the D10 of which is greater than 5 mm.
Abstract: The invention relates to a sealant compound comprising, in weight percent relative to the compound total volume: 40-60% of mineral filler whose diameter d50 ranges from 5 to 20 microns, 5-10% of hydrophobic expanded perlite whose diameter d50 ranges from 20 to 100 microns and 4-20% of binder. A method for preparing the inventive compound is also disclosed. Said invention also relates to producing a work provided with joints made of pointing and/or surfacing compound by applying said compound and/or pointing and surfacing by applying the compound which is characterised in that the compound is applied by airless process. According to the inventive method, said sealant compound is embodied such as described in the invention.
Abstract: Process for the manufacture of plasterboards exhibiting a core density of less than 0.77 comprising the stages of the formation of a foam from water and a surfactant composed of at least one alkyl sulphate of formula H(CH2)nOSO3?M+, in which n is a number between 6 and 16, M is a monovalent cation and the mean number of carbon atoms nm is from 9 to 10, and the introduction of the foam obtained into a plaster slurry, characterized in that the amount of surfactant introduced does not exceed 0.32 g/l of plaster slurry. Application to the manufacture of lightened plasterboards.
Abstract: A manufacturing line for gypsum boards includes a conveyor for moving gypsum boards in a line; a spray arm having a pivot at one end thereof for supporting the spray arm in a pivotable manner; a base frame mounted adjacent the conveyor; a support for the pivot mounted on the base frame so that the spray arm can be pivoted from an operative position wherein the spray arm extends over the conveyor to an inoperative position; a plurality of spray nozzles arranged on the spray arm for spraying a coating on gypsum boards on the conveyor; and a pump system on the frame to deliver the coating to the plurality of spray nozzles.
Type:
Grant
Filed:
April 13, 2004
Date of Patent:
May 8, 2007
Assignee:
Lafarge Platres
Inventors:
Elizabeth A. Colbert, Andrew B. Bingaman, Scott E. Statler, Michael J. Budroe, Walter Weldon
Abstract: The invention relates to an ettringite binder for dense mortar, comprising calcium sulphates and a calcium aluminate mineral compound, the calcium aluminate mineral compound comprising calcium C and aluminum A oxides, soluble and combined in one or more crystallized and/or amorphous mineralogical phases, in such proportions that: the useful C/A molar ratio of the calcium aluminate mineral compound ranges from 1.2 to 2.7; the sum in weight of the useful (C+A) phases accounts for at least 30% of the total weight of the mineral compound.
Abstract: The present invention provides a construction assembly for interior works, comprising: prefabricated elements, preferably flat prefabricated elements e.g. gypsum fiberboards, cement fiberboards, gypsum wall boards or plaster boards, wherein said prefabricated elements comprise a coating layer formed of at least one skim coat deposited on said prefabricated elements by a coating device; and at least one jointing material, e.g.
Type:
Grant
Filed:
December 3, 2002
Date of Patent:
April 24, 2007
Assignee:
Lafarge Platres
Inventors:
Francois Zuber, Claude Leclercq, Pascal Bourne-Chastel, Elizabeth A. Colbert, Pierre Gagne, Roland Boucher, Sylvie Bilodeau
Abstract: This invention provides wallboard with a gypsum core with improved antifungal properties based on the distribution of fungicide and starch. Preferably, the wallboard has a gypsum core having a first surface and a second surface; facing sheets adhered to the first and second surfaces; a fungicide and a starch in the gypsum core; wherein the concentration of fungicide and starch is greater in portions of the core adjacent to the facing sheets than in a center of the core. Also a method for manufacturing wallboard as described above.
Type:
Application
Filed:
August 30, 2006
Publication date:
April 12, 2007
Applicant:
LAFARGE PLATRES
Inventors:
Elizabeth Colbert, Gary Molchan, Bruce Wieder
Abstract: A board-conveying unit includes a board conveyor that defines a path; and a board deviation detection circuit, which includes a contact switch; in which unit the contact switch comprises at least one contact element extending along the path and is able to move in an oblique direction relative to the path, in which the first conductor is designed to be displaced by a board as said board overlaps another board.
Type:
Application
Filed:
May 26, 2006
Publication date:
February 8, 2007
Applicant:
LAFARGE PLATRES
Inventors:
Michel Capron, Michel Gineste, Jacky Fretz, Pierre Scalzitti, Jean-Paul Vonthron