Abstract: A coupling and control assembly including a non-contact, linear inductive position sensor is provided. The assembly includes a coupling housing and a stator structure disposed within the coupling housing and including a stator housing. A translator structure is coupled to a coupling member of the assembly to rotate therewith about a rotational axis. The sensor is mounted on one of the housings. The translator structure includes a coupler element made of an electrically conductive material. The sensor is configured to create a magnetic field to induce eddy currents in the electrically conductive material. Movement of the coupler element changes a magnetic field caused by the eddy currents. The sensor provides a position feedback signal for vehicle transmission control. The signal is correlated with the linear position of the translator structure along the rotational axis.

Abstract: A drivetrain component provides an electronically controlled, overrunning drivetrain disconnect, such as a differential with different operating modes. The drivetrain component includes a case and a ring gear connected to the case. A carrier is supported for movement relative to and independent of the case. The carrier includes a differential gear set. The differential gear set has a pinion shaft tied to the carrier, pinion gears mounted on the pinion shaft, differential gears engaging the pinion gears, and differential gear shafts connected to the differential gears. The drivetrain component including a first locking structure, the first locking structure coupling the case to the carrier for torque transmission from the case to the carrier in a first direction only, wherein the first locking structure does not inhibit carrier rotation in a second direction.

Abstract: A clutch assembly includes a first clutch in the form of a dynamically controllable clutch (DCC) and a second clutch in the form of an electrically actuated Controllable Mechanical Diode (“CMD”) clutch. The DCC and the CMD clutch each have a pocket plate and share a notch plate. The DCC pocket plate and the shared notch plate are supported for rotation in first and second directions about a rotational axis. The pocket plate of the CMD clutch is fixed in position. The DCC includes a translator to move a DCC locking element to a deployed position mechanically coupling the DCC pocket plate and the shared notch plate. The CMD clutch includes first and second actuators configured to move the first and second locking elements of the CMD clutch to a deployed position mechanically coupling the shared notch plate to the pocket plate of the CMD clutch.

Abstract: A clutch assembly or module that includes multiple components and one-way clutches. The clutch assembly or module functions as a releasable torque transmitting mechanism that provides a mechanical engagement between mating parts wherein the multiple components and one-way clutches cooperate to control the torque flow path between a drive or input member and a driven or output member.

Abstract: A clutch assembly includes a first clutch having a first translator and a friction pack and a second clutch having first and second coupling members, a locking element, and a second translator. The friction pack includes a first plate fixed to the first coupling member and a second plate fixed to the second coupling member. The first translator of the first clutch is movable to an actuated position in which the plates of the friction pack are engaged with one another thereby causing angular velocities of the first and second coupling members to be synchronized. The second translator of the second clutch is movable to an extended position in which the locking element engages the first and second coupling members with one another thereby causing a power flow path through the first and second coupling members.

Abstract: A clutch assembly or module having multiple one-way clutches, each clutch operates independently of the others to control torque transmission to and from a common or shared notch plate. The assembly or module also controls rotation, including the direction thereof, of the common or shared notch plate. Depending upon the position of each one-way clutch, multiple modes of torque transfer and common or shared notch plate rotation can be achieved.

Abstract: A coupling assembly includes first and second coupling members, a locking member, and a blocking structure. The locking member may be a strut, a pawl, or the like. The locking member is disposed between the coupling members and is movable between coupling and uncoupling positions. The coupling position is characterized by abutting-engagement of the locking member with each coupling member. The uncoupling position is characterized by non-abutting engagement of the locking member with at least the first coupling member. The blocking structure is associated with at least one of the first coupling member and the locking member. The blocking structure prevents the locking member from entering the coupling position, and thereby prevents abutting engagement of the locking member with the first coupling member, while rotation of the first coupling member in an engagement direction relative to the second coupling member is above a predetermined rotational speed.

Abstract: An axially oriented, two-position linear actuator includes a fixed stator having a single stator coil and a linear movable translator. The linear actuator is oriented axially in that the stator and the translator are axially offset from one another and the translator is axially movable between first and second end positions toward and away from the stator. For the translator to move between the end positions, the stator coil attracts or repels the translator depending on the polarity of the electrical current of the stator coil. The linear actuator may be part of a clutch assembly, such as a dynamically controllable clutch, for use in controlling coupling members of the clutch assembly.

Abstract: A drivetrain component provides an electronically controlled, overrunning drivetrain disconnect, such as a differential with different operating modes. The drivetrain component includes a case having an annular wall portion with a plurality of pockets in one side. The carrier is supported for movement relative to and independently of the case. The carrier includes a notch plate. The differential gear set has a pinion shaft tied to the carrier, pinion gears mounted on the pinion shaft, differential gears engaging the pinion gears, and differential gear shafts connected to the differential gears. The drivetrain component includes a first locking structure and a second locking structure. Both the first and second locking structures are on the same side of the notch plate. The first locking structure couples the case to the carrier for torque transmission from the case to the carrier in a first direction only, wherein the first locking structure does not inhibit carrier rotation in a second direction.

Abstract: A coupling assembly includes a multiple-position actuation mechanism and a detent assembly holding the actuation mechanism in a discrete position. The detent assembly may include a mechanical detent. In one example, the mechanical detent engages the actuation mechanism and holds the actuation member in a neutral or middle position.

Abstract: A vehicle transmission using a gearset. Multi-mode clutches selectively couple components of the gearset. The transmission operates in and shifts between a first forward gear and a second forward gear using a change in input rotation. An electric motor coupled to the input may be used to change the input rotation direction.

Abstract: A dynamic controllable dog clutch (DCDC) includes a pocket plate, a notch plate, and a linear actuator having a stator and a translator. The translator is axially movable between (i) an engaged position in which a locking member axially extends through the a pocket of the pocket plate and engages a notch of the notch plate to thereby mechanically couple the pocket plate and the notch plate together to prevent relative rotation of the pocket plate and the notch plate with respect to each other about a common rotational axis and (ii) a disengaged position in which the locking member is disengaged from the notch of the notch plate to thereby mechanically decouple the pocket plate and the notch plate together to enable relative rotation of the pocket plate and the notch plate with respect to each other about the common rotational axis.

Abstract: A drivetrain component provides an electronically controlled, overrunning drivetrain disconnect, such as a differential with different operating modes. The drivetrain component includes a case and a ring gear connected to the case. A carrier is supported for movement relative to and independent of the case. The carrier includes a differential gear set. The differential gear set has a pinion shaft tied to the carrier, pinion gears mounted on the pinion shaft, differential gears engaging the pinion gears, and differential gear shafts connected to the differential gears. The drivetrain component including a first locking structure, the first locking structure coupling the case to the carrier for torque transmission from the case to the carrier in a first direction only, wherein the first locking structure does not inhibit carrier rotation in a second direction.

Abstract: A clutch assembly includes a first clutch in the form of a dynamically controllable clutch (DCC) and a second clutch in the form of an electrically actuated Controllable Mechanical Diode (“CMD”) clutch. The CMD clutch functions as and may be referred to as a park-lock, hill hold clutch (“park-lock clutch”). The DCC and the CMD clutch each have a pocket plate and share a notch plate. The DCC pocket plate and the shared notch plate are supported for rotation in first and second directions about a rotational axis. The pocket plate of the CMD clutch is fixed in position. The DCC includes a translator to move a DCC locking element to a deployed position in which the DCC locking element mechanically couples the DCC pocket plate and the shared notch plate.

Abstract: A coupling and control assembly including a non-contact, linear inductive position sensor is provided. The assembly includes a coupling housing and a stator structure disposed within the coupling housing and including a stator housing. A translator structure is coupled to a coupling member of the assembly to rotate therewith about a rotational axis. The sensor is mounted on one of the housings. The translator structure includes a coupler element made of an electrically conductive material. The sensor is configured to create a magnetic field to induce eddy currents in the electrically conductive material. Movement of the coupler element changes a magnetic field caused by the eddy currents. The sensor provides a position feedback signal for vehicle transmission control. The signal is correlated with the linear position of the translator structure along the rotational axis.

Abstract: In some implementations, the device may include a first member having a locking structure and a second member having a receiving area. The device may include a locking element supported in the receiving area of the second member, the locking element moving between an engaged position where the locking element holds or transfers torque between the first and second members and a disengaged position where the locking element holds or transfers no torque between the first and second members. The locking element includes a socket. Moreover, the device may include a reciprocating member in the socket when the locking element is in the disengaged position.

Abstract: A clutch assembly includes a hub, a linear actuator, and a bearing assembly. The hub is rotatable about a rotational axis. The linear actuator has a translator mounted concentrically over the hub. The bearing assembly is at an interface between the translator and the hub. The bearing assembly permits transmission of torque between the translator and the hub while allowing for axial movement of the translator in a direction along the rotational axis relative to the hub. The bearing assembly includes a rolling element(s) (e.g., ball bearing, ball, roller, needle). The bearing assembly may further include a (full circumference, or divided segment) cage which entraps the rolling element(s). The clutch assembly may further include a coupling member supported for rotation about the rotational axis. The hub, with the translator concentrically mounted thereon, is mounted concentrically over a portion of the coupling member.

Abstract: An axially oriented, two-position linear actuator includes a fixed stator having a single stator coil and a linear movable translator. The linear actuator is oriented axially in that the stator and the translator are axially offset from one another and the translator is axially movable between first and second end positions toward and away from the stator. For the translator to move between the end positions, the stator coil attracts or repels the translator depending on the polarity of the electrical current of the stator coil. The linear actuator may be part of a clutch assembly, such as a dynamically controllable clutch, for use in controlling coupling members of the clutch assembly.

Abstract: An electro-dynamic coupling and control assembly and a switchable linear actuator device are provided. The assembly has first and second coupling members each of which is supported for rotation about a common rotational axis and at least one locking member for selectively mechanically coupling the coupling members together. The device includes a stator structure including at least one electromagnetic source and a translator structure configured to be coupled to the second coupling member to rotate therewith. The translator structure includes at least one plunger which is elastically deformable in an axial direction to provide the device with compliance. Each plunger has a free end portion configured to move within a passage to engage and actuate a locking member within a pocket in the second coupling member.

Abstract: A clutch assembly includes a first clutch having a first translator and a friction pack and a second clutch having first and second coupling members, a locking element, and a second translator. The friction pack includes a first plate fixed to the first coupling member and a second plate fixed to the second coupling member. The first translator of the first clutch is movable to an actuated position in which the plates of the friction pack are engaged with one another thereby causing angular velocities of the first and second coupling members to be synchronized. The second translator of the second clutch is movable to an extended position in which the locking element engages the first and second coupling members with one another thereby causing a power flow path through the first and second coupling members.