Abstract: An electromagnetic system for controlling the operating mode of a non-friction coupling assembly and a coupling and magnetic control assembly are provided. Magnetic circuit components include a ferromagnetic or magnetic element received within a pocket of a coupling member. The element controls the operating mode of the coupling assembly. A stationary electromagnetic source includes at least one excitation coil which generates a magnetic field between poles of the source when the at least one coil is supplied with current. Ferromagnetic or magnetic first and second inserts are received and retained within first and second spaced passages, respectively, of the coupling member. The electromagnetic source, the element, the inserts and air gaps between the various magnetic circuit components make up a closed loop path containing magnetic flux so that the element moves between first and second positions of the element when the at least one coil is supplied with current.

Abstract: A controllable coupling assembly having substantially no backlash is provided. The assembly includes a set of reverse locking formations each of which includes a load bearing surface having a sloped geometry and being adapted to lock a reverse locking element in place along the load bearing surface based on a mechanical tolerance between load bearing surfaces of forward and reverse locking elements through a wedging effect to prevent relative rotation between first and second coupling members of the assembly in a reverse direction about a rotational axis, to absorb at least a portion of the tolerance and to substantially eliminate any backlash between the locking elements.

Abstract: Overrunning coupling and control assembly and control system for use therein are provided. The system includes a control member mounted for controlled shifting movement between the coupling faces of first and second coupling members. An actuator arm includes an output member and a one-way locking member which is pivotally connected to output member which, in turn, is coupled to the control member. The locking member moves between a disengaged position in which the control member is permitted to shift or rotate relative to the second coupling member and an engaged position with a locking member-engaging portion of the second coupling member to lock the control member and the second coupling member together to prevent the control member from inadvertently shifting in a first direction relative to the second coupling member in the absence of an actuator command signal received by a bi-directional actuator assembly of the system.

Abstract: A high-speed overrunning coupling and control assembly, coupling assembly and locking member which pivotally moves with substantially reduced friction are provided. At least one pivot projects from a main body portion of the locking member and enables pivotal motion of the locking member. The at least one pivot is sized, shaped and located with respect to the main body portion so that the at least one pivot makes contact with at least one bearing located between a pocket surface of a pocket and an outer surface of the at least one pivot to reduce friction during pivotal motion.

Abstract: Overrunning, non-friction coupling and control assemblies, a switchable linear actuator device and a reciprocating electromechanical apparatus for use in the assemblies are provided. The device and apparatus control the operating mode of at least one non-friction coupling assembly. The device and apparatus have a plurality of magnetic sources which produce corresponding magnetic fields to create a net translational force. The net translational force comprises a first translational force caused by energization of at least one electromagnetic source and a magnetic latching force based upon linear position of a permanent magnet source along an axis. One or more cams are utilized to control whether a locking member either couples or uncouples its corresponding coupling assembly.

Abstract: A coupling and control assembly includes an internal latching mechanism to hold a support member and a coupling member together in position so that the support member and the second coupling member rotate together without using any energy.

Abstract: A coupling and control assembly for use in a motor vehicle such as a hybrid vehicle is provided. The assembly includes a first coupling face of an engine powertrain component or part supported by the powertrain component for rotation therewith about an axis. The first coupling face has a first set of locking formations. The assembly also includes a coupling member supported on a stationary member of the vehicle. The coupling member has a second coupling face in close-spaced opposition with the first coupling face. The assembly further includes an electromechanical actuator to move a locking element across a gap towards the first coupling face to a coupling position in response to the actuator receiving an electrical control signal. The locking element abuttingly engages one of the locking formations to prevent rotation of the powertrain component in a first direction about the axis in the coupling position.

Abstract: Overrunning coupling and control assembly and control system for use therein are provided. The system includes a control member mounted for controlled shifting movement between the coupling faces of first of second coupling members. A one-way locking member such as a detent is pivotally connected to the control member via a selector arm for movement between a disengaged position in which the control member is permitted to shift or rotate relative to the second coupling member and an engaged position between the control member and a locking member engaging portion of the second coupling member to lock the control member and the second coupling member together to prevent the control member from inadvertently shifting in a first direction relative to the second coupling member in the absence of an actuator command signal received by a bi-directional actuator subassembly including the selector arm connected to the control member.

Abstract: A switchable linear actuator device and an overrunning, non-friction, radial coupling and control assembly using the device are provided. The device has magnetic sources which produce corresponding magnetic fields to create net translational forces. The device includes a first and locking members and a stator structure including a first and second electromagnetic sources configured to create first and second electronically-switched magnetic fields, respectively. A translator structure includes first and second cams having contour surfaces and a magnetically-latching, permanent magnetic source magnetically coupled to the stator structure across a radial air gap.

Abstract: Overrunning coupling and control assembly and control system for use therein are provided. The system includes a control member mounted for controlled shifting movement between the coupling faces of first of second coupling members. A one-way locking member such as a pawl is pivotally connected to the control member for movement between a disengaged position in which the control member is permitted to shift or rotate relative to the second coupling member and an engaged position between the control member and a locking member engaging portion of the second coupling member to lock the control member and the second coupling member together to prevent the control member from inadvertently shifting in a first direction relative to the second coupling member in the absence of an actuator command signal received by a bi-directional actuator subassembly including an output member connected to the control member.

Abstract: A coupling member for an engageable coupling assembly includes a coupling face having at least one pocket. Each pocket is sized and shaped to receive and nominally retain a locking member that lays down in its pocket during an overrunning condition of the assembly at a laydown angular velocity of the coupling member about a rotational axis of the assembly. Each pocket has a pocket axis which is angled with respect to a normal to a centerline of the coupling member to improve locking member dynamics with regards to strut laydown speed during the overrunning condition.

Abstract: A selectable one-way clutch includes: a pocket plate including a plurality of accommodating recess portions formed in one surface; a plurality of engaging pieces accommodated in the respective accommodating recess portions; a notch plate relatively rotatable with respect to the pocket plate, and including a plurality of engaging recess portions formed in a surface facing the one surface of the pocket plate; and a selector plate positioned between the pocket plate and the notch plate, and configured to be coaxially rotated with the notch plate to switch between: a state in which the engaging pieces rise toward the engaging recess portions; and a state in which the engaging pieces are accommodated in the respective accommodating recess portions.

Abstract: A coupling assembly having an overrun mode and a channeled locking member are provided. The locking member has a ramped, open channel extending through a nose and main body of the locking member to an upper face of the main body. The locking member is movable between first and second positions. The first position is a coupling position and the second position is an uncoupling position. Pressurized fluid directed to a bottom of the channel urges the locking member towards the second position upon rotation of a first member of the assembly in a first direction relative to a second member of the assembly above a predetermined RPM to prevent abutting engagement of the locking member with a shoulder of the first member in the overrun mode.

Abstract: An overrunning, non-friction coupling and control assembly, an engageable coupling assembly and locking members for use in the assemblies are provided. A centroid or center of mass of at least one of the locking members is substantially centered on a pivot axis of the locking member so that the locking member is substantially centrifugally neutral or balanced thereby making the locking member easier to pivot between engaged and disengaged positions with respect to the coupling members of its corresponding assembly at high rotational speeds.

Abstract: An electromechanical apparatus for use with a controllable coupling assembly and a coupling and electromechanical control assembly are provided. The apparatus includes a locking member pivotable between an uncoupling position and a coupling position characterized by abutting engagement with a load-bearing shoulder of the coupling assembly. Also included is a bi-directional, electrically-powered, actuator and transmission assembly including a rotary output shaft and a set of interconnected transmission elements including an input transmission element coupled to the output shaft to rotate therewith. An output transmission element translates upon rotation of the output shaft to actuate the locking member and cause the locking member to pivot between the coupling and uncoupling positions which correspond to different operating modes of the coupling assembly.

Abstract: A coupling assembly having an overrun mode and a locking member for use therein are provided. The locking member includes a first member-engaging nose, a second member-engaging tail diametrically opposite the nose and a main body between the nose and the tail. A control element-engaging appendage extends downwardly from a lower face of the main body. A pair of oppositely projecting pivots extend laterally from the tail for enabling pivotal motion of the locking member about a pivot axis which intersects the pivots. A control element engages the appendage to create a moment of the locking member about the pivot axis to urge the locking member from a coupling position towards an uncoupling position. The moment decreases the amount of force needed by the control element to move the locking member out of the coupling position.

Abstract: An overrunning, non-friction coupling and control assembly, an engageable coupling assembly and locking members for use in the assemblies are provided. A centroid or center of mass of at least one of the locking members is offset from a pivot axis of the locking member so that as the locking member moves from an engaged position, a moment arm of the centroid relative to the pivot axis decreases from a maximum value to substantially zero in a disengaged position to facilitate disengagement of the locking member at high rotational speeds.

Abstract: A selectable one-way clutch includes: a pocket plate including pockets provided along a circumferential direction on one surface; a notch plate that is rotatable with respect to the pocket plate, the notch plate including notches provided along a circumferential direction on a surface facing the one surface; struts that are plate-shaped and housed in the respective pockets; and a selector plate disposed between the pocket plate and the notch plate, and configured to switch, by rotating coaxially with the pocket plate, between: a state in which the struts have risen toward the notch plate; and a state in which the struts are housed in the respective pockets. The notch plate includes flat portions between the notches that are adjacent in the circumferential direction, and each flat portion includes a first recess at a position where the corresponding strut having risen toward the notch plate is brought into contact.

Abstract: A coupling assembly having an overrun mode and a channeled locking member are provided. The locking member has a ramped, open channel extending through a nose and main body of the locking member to an upper face of the main body. The locking member is movable between first and second positions. The first position is a coupling position and the second position is an uncoupling position. Pressurized fluid directed to a bottom of the channel urges the locking member towards the second position upon rotation of a first member of the assembly in a first direction relative to a second member of the assembly above a predetermined RPM to prevent abutting engagement of the locking member with a shoulder of the first member in the overrun mode.

Abstract: Drive systems or powertrains including transmissions for electric and hybrid electric vehicles are provided. In some embodiments, dynamic, 2-position linear motor, one-way clutches are provided. In other embodiments, 3-position linear motor, 2-way clutches are provided. In a fixed speed ratio operating mode of an electric vehicle powertrain, torque values for two electric motors are determined by control logic to optimize overall efficiency of the motors. In a fixed torque ratio operating mode of the powertrain, speed values for the two motors are determined to optimize overall efficiency. A hybrid electric powertrain of at least one embodiment uses the optimized electric vehicle powertrain, an engine and the one-way and 2-way clutches to obtain a highly optimized hybrid powertrain.