Abstract: An electromagnetic system for controlling the operating mode of an overrunning coupling assembly is provided. A control member is mounted for controlled shifting movement between coupling faces of coupling members and a stator structure including at least one electromagnetic source to create a magnetic force when energized. A magnetic or ferromagnetic translator structure is coupled to the control member for selective, small displacement, control member movement. The translator structure is magnetically coupled to the stator structure across an air gap and is supported for translational movement relative to the stator structure along a path between first and second stable end positions. The translator structure completes a path of magnetic flux to magnetically latch in at least one of the end positions and to translate along the path between the end positions upon experiencing a net translational force.

Abstract: A coupling member subassembly for use in a controllable coupling assembly and an electromechanical apparatus having a pair of simultaneously actuated elements for use in such a subassembly are provided. The apparatus includes a housing, an electromagnetic source having at least one excitation coil surrounded by the housing and a pair of spaced first and second elements. A reciprocating armature is arranged concentrically relative to the at least one excitation coil and is axially movable when the at least one excitation coil is supplied with current. An actuator bridge is mounted for axial reciprocating movement with the armature and is connected to the elements at opposite ends of the bridge to move the elements in unison between first and second positions during axial movement of the armature to control the operating mode of the assembly.

Abstract: An electromechanical assembly to control the operating mode of a coupling apparatus is provided. The assembly includes a first subassembly including a stator having at least one electromagnetically inductive coil to create a magnetic flux when the at least one coil is energized. At least one bi-directionally movable rod has a free end adapted for connection to a strut of the coupling apparatus for selective, small displacement strut movement. An actuator is operatively connected to the at least one rod for selective bi-directional shifting movement along a rotational axis between a first position of the actuator which corresponds to a first mode of the coupling apparatus and a second position of the actuator which corresponds to a second mode of the coupling apparatus. A magnetic control force is applied to the actuator when the at least one coil is energized to cause the actuator to move between positions.

Abstract: An electronic vehicular transmission and a coupling and control assembly for use herein are provided. A case of the transmission has an environment hostile to electrical components during use of the transmission. A coupling member supported for rotation within the case has a coupling face oriented to face radially with respect to a rotational axis. The transmission also includes an electromechanical component capable of operating in the environment. The component includes a mechanical locking element, at least one excitation coil and electrical wiring to supply electrical power to the at least one excitation coil from a power source outside the environment. The component is mounted to and extends into the environment of the case so that the locking element is in close-spaced opposition to the coupling face and the wiring is segregated from the environment to resist long-term, hot temperature embrittlement and fragmentation of insulation on the wiring.

Abstract: A coupling assembly such as a ratcheting-type, one-way clutch assembly having reduced undesirable noise and contact stress caused by a transition between operating modes of the assembly is provided. The assembly includes at least one set of elements disposed between coupling faces of members of the assembly. Each set of elements includes a movable locking element and a plurality of movable impact energy storage elements disposed at angularly spaced positions about a rotary axis to dampen rotation between the members in stages prior to engagement of the locking element with respective shoulders of each member. The storage elements absorb and store impact energy in stages to reduce undesirable noise and contact stress in a controlled fashion.

Abstract: An electromechanically actuated coupling and control assembly is provided. In one embodiment, an overrunning clutch and control assembly having first and second operating modes is provided. The clutch and control assembly includes first and second clutch members supported for rotation relative to one another about a common rotational axis. The first and second clutch members have respective coupling faces that oppose each other. The coupling face of one of the clutch members has a pocket. The coupling face of the other clutch member has a locking formation. The assembly further includes a strut received within the pocket in the coupling face of the one clutch member and has an end that is pivotally movable outwardly of the pocket. The assembly still further includes a biasing spring. The assembly further includes an electromechanical apparatus including an actuator mounted for controlled linear reciprocating motion and in communication with the pocket.

Abstract: A vehicle drive system including a transmission is provided. The system includes a compound planetary gear set including first, second, third and fourth elements. The second element connects with an output shaft of the transmission. The system further includes a transmission housing. The system still further includes an electric motor which has an output shaft connecting with the first and fourth elements for driving the first and fourth elements in response to an electrical signal to obtain a desired transmission ratio. The system further includes a non-friction controllable clutch assembly which is non-hydraulically controlled to change between a coupling state for coupling the fourth element to the motor output shaft and an uncoupling state for uncoupling the fourth element from the motor output shaft.

Abstract: A magnetic system for controlling the operating mode of an overrunning coupling assembly is provided. The system includes a ferromagnetic or magnetic element received within a pocket in an uncoupling position and is movable outwardly from the pocket to a coupling position. The element controls the operating mode of the coupling assembly. An armature is connected to the element to move the element between the coupling and uncoupling positions. A magnetic field sensor is disposed adjacent and stationary with respect to the element for sensing magnetic flux to produce an output signal which is based on the position of the element. A variable magnetic field is generated in response to movement of the element between the coupling and uncoupling positions.

Abstract: A diecast pocket plate or coupling member including a pocket with a machined surface layer or portion, a method for making the coupling member and an overrunning clutch assembly including the coupling member are provided. The member is formed as a unitary diecasting from a die-casting material in a die-casting process. The diecast member includes a coupling face having at least one pocket which is sized and shaped to receive and retain a locking member that moves in the pocket during an overrun condition of the assembly. The pocket is defined by a plurality of surface portions including an angled, slightly positive surface portion which is machined vertical or slightly negative to improve performance of the assembly during the overrun condition.

Abstract: A coupling assembly having an overrun mode and a ratcheting reverse strut or radial ratchet for use in the assembly are provided. The size and shape of the strut or ratchet and corresponding notches (i.e. geometry) of a notch plate of the assembly are specifically configured so that the strut or ratchet “ratchets” during the overrun condition. The strut or ratchet will not engage the notch plate until relative notch plate speed drops below a predetermined speed.

Abstract: A controllable coupling assembly includes first, second and third coupling members supported for rotation relative to one another about a common rotational axis. A face of the first coupling member has pockets spaced about the axis. A face of the second coupling member has locking formations that are engaged by struts upon projecting outwardly from the pockets to prevent relative rotation of the first and second coupling members with respect to each other in at least one direction about the axis. A face of the third coupling member has pockets spaced about the axis. A different face of the second coupling member has locking formations that are engaged by struts from the third member to prevent relative rotation of the second and third coupling members with respect to each other in at least one direction about the axis.

Abstract: A compact overrunning coupling and control assembly having reduced part count and manufacturing complexity is provided. An actuator arm moves a control element from a first position which corresponds to a first mode of the assembly to a second position which corresponds to a second mode of the assembly. An actuator piston is disposed within the bore of a housing and has an outer surface in sliding contact with the inner surface of the housing and a groove formed in the outer surface of the piston to receive and retain a free end portion of the actuator arm therein. A control pressure signal within the housing causes the piston to slide within the bore against a biasing force to move the actuator arm.

Abstract: An overrunning coupling or clutch and control assembly including first and second coupling members and an electromechanical actuator subassembly having an electromagnetically inductive coil which creates a magnetic flux when the coil is energized is provided. A control force caused by the magnetic flux is applied to an armature member of the subassembly to move the armature member and cause the coupling members to be either coupled to or uncoupled from each other by means of struts.

Abstract: A controllable or selectable coupling assembly having an overrun mode and a retained control element is provided. The assembly includes first and second coupling members having first and second coupling faces, respectively, in close-spaced opposition with one another. A locking member is disposed between the coupling faces of the coupling members. The locking member is movable between first and second positions. A control element is mounted for controlled movement between the coupling faces and is operable to control position of the locking member. The control element has at least one opening which extends completely therethrough to allow the locking member to extend therethrough. A retainer mechanism is operative to allow limited movement of the control element towards the first coupling face and prevent the control element from contacting the first coupling member in the overrun mode thereby reducing spin losses when the assembly is disengaged.

Abstract: A locking member for controllably transmitting torque between first and second coupling members of a coupling assembly is provided. The locking member includes projecting inner and outer pivots which extend laterally from a main body portion for enabling pivotal motion of the locking member about a pivot axis which intersects the pivots. The pivots are sized, shaped and located with respect to the main body portion to allow frictional engagement of an end surface of the outer pivot with an outer wall of a pocket to occur near the pivot axis during rotation of the first coupling member and the locking member above a predetermined RPM thereby reducing overall moment on the locking member about the pivot axis that has to be overcome to move the locking member between the engaged and disengaged positions.

Abstract: A vehicle drive system including a transmission has a gear set with first, second, third and fourth elements. The second element connects with an output shaft of the transmission. The system has a transmission housing and a first electric motor having an output shaft connecting with the first element for driving the first element in response to a first electrical signal. A second electric motor has an output shaft connecting with the fourth element for driving the fourth element in response to a second electrical signal. The motors operate together to cause transmission ratios to change steplessly through an infinite number of ratios between maximum and minimum values.

Abstract: A drive system including a transmission for a hybrid electric vehicle is provided. The system includes a gear set having first, second, third and fourth elements. The second element connects with an output shaft of the transmission and a first output shaft of an internal combustion engine connects with the third element for driving the third element. An electric motor having an output shaft connecting with the first element drives the first element in response to an electrical signal. An electric motor-generator unit has an output shaft which connects with the fourth element for driving the fourth element in response to an electrical signal. A second output shaft of the engine also connects with the fourth element through the unit for driving the fourth element. The resulting system has a plurality of different operating modes including a reverse gear or operating mode powered electrically and by the internal combustion engine.

Abstract: A strut for a controllable one-way clutch wherein a projecting leg portion on the strut provides an attachment location for a free end of a rod which reciprocates. The strut includes a member-engaging first end surface. The strut further includes a member-engaging second end surface diametrically opposite the first end surface. The strut still further includes a main body portion between the end surfaces. The projecting leg portion extends from the main body portion.

Abstract: An overrunning one-way clutch or coupling assembly includes a first outer coupling member and an inner coupling member which together have a first pair of annular coupling faces therebetween and a second outer coupling member which together with the inner coupling member have a second pair of annular coupling faces therebetween. Both pairs of coupling faces are formed with sets of pockets and locking formations. Forward and reverse sets of struts are located in pockets axially spaced apart from each other.

Abstract: A diecast pocket plate or member having a sacrificial surface layer or portion is provided. The member is formed as a unitary die-casting from a die-casting alloy strengthened by an alloying material in a die-casting process. The diecast member includes a coupling face having a pocket which is sized and shaped to receive and nominally retain a locking member that moves in the pocket during an overrun condition of an engageable coupling assembly. The diecast member also includes a relatively hard base portion including particles of the strengthening alloying material of the die-casting alloy. The diecast member further includes a plurality of surface portions which define the pocket. At least one generally vertical surface portion of the surface portions is soft relative to the hard base portion and is substantially devoid of the particles of the alloying material so that the at least one generally vertical surface portion wears or deforms (i.e.