Abstract: A switchable linear actuator device and an overrunning, non-friction, radial coupling and control assembly using the device are provided. The device has magnetic sources which produce corresponding magnetic fields to create net translational forces. The device includes a first and locking members and a stator structure including a first and second electromagnetic sources configured to create first and second electronically-switched magnetic fields, respectively. A translator structure includes first and second cams having contour surfaces and a magnetically-latching, permanent magnetic source magnetically coupled to the stator structure across a radial air gap.

Abstract: A coupling assembly having an overrun mode and a channeled locking member are provided. The locking member has a ramped, open channel extending through a nose and main body of the locking member to an upper face of the main body. The locking member is movable between first and second positions. The first position is a coupling position and the second position is an uncoupling position. Pressurized fluid directed to a bottom of the channel urges the locking member towards the second position upon rotation of a first member of the assembly in a first direction relative to a second member of the assembly above a predetermined RPM to prevent abutting engagement of the locking member with a shoulder of the first member in the overrun mode.

Abstract: A selectable one-way clutch includes a pocket plate having accommodating recessed portions; engaging pieces accommodated in the accommodating recessed portions; a notch plate relatively rotatable with respect to the pocket plate, and having engaging recessed portions; and a selector plate between the pocket plate and the notch plate, including window holes and switches a state where the engaging pieces pass through the window holes and rise, and a state where the engaging pieces are accommodated in the accommodating recessed portions. Further, the engaging pieces include groove portions formed in centers of the selectable one-way clutch, the selector plate includes protruding portions protruding from inner surface of the window holes, and the protruding portions are fit into the groove portions, and the engaging pieces and the selector plate are layered in a rotation axis direction of the selectable one-way clutch, when the selectable one-way clutch is not engaged.

Abstract: A drive system or powertrain including an automatic transmission (AT) for an electric vehicle is provided. At least one 3-position linear motor, 2-way clutch (i.e. CMD) is included in the transmission. The transmission includes a planetary gear set. A magnetic coupling device such as an eddy current by-pass clutch is provided to magnetically transfer a portion of rotating mechanical energy of a single electric powerplant or motor to a transmission output shaft in response to an electrical signal to synchronize angular velocities of the transmission output shaft and an output shaft of the electric powerplant during a change in state of the at least one CMD. Torque is transferred to the transmission output shaft during the change in state. A park function is also provided.

Abstract: A selectable one-way clutch includes: a pocket plate including a plurality of accommodating recess portions formed in one surface; a plurality of engaging pieces accommodated in the respective accommodating recess portions; a notch plate relatively rotatable with respect to the pocket plate, and including a plurality of engaging recess portions formed in a surface facing the one surface of the pocket plate; and a selector plate positioned between the pocket plate and the notch plate, and configured to be coaxially rotated with the notch plate to switch between: a state in which the engaging pieces rise toward the engaging recess portions; and a state in which the engaging pieces are accommodated in the respective accommodating recess portions.

Abstract: A selectable one-way clutch includes: a pocket plate including accommodating recess portions; a notch plate including engaging recess portions; a plate-shaped engaging piece; and a selector plate configured to switch between: a state in which the engaging piece rises toward the notch plate; and a state in which the engaging piece is accommodated in the accommodating recess portion. The notch plate includes a plane portion including a first inclined surface, and the first inclined surface provides the engaging piece with force in a direction into which the engaging piece is urged away from the notch plate, when the notch plate is rotated in an engaging direction into which the engaging piece rising toward the notch plate is engaged with the engaging recess portion, and one end portion of the engaging piece rises toward the notch plate and comes in contact with the plane portion.

Abstract: Drive systems or powertrains including transmissions for electric and hybrid electric vehicles are provided. 3-position linear motor, 2-way clutches (i.e. CMDs) are included in the transmissions. An electric 3-speed AMT having a magnetic coupling device such as a magnetic torque converter is provided to magnetically transfer a portion of rotating mechanical energy of an electric powerplant or motor to a transmission output shaft in response to an electrical signal to synchronize angular velocities of the transmission output shaft and an output shaft of the electric powerplant during a change in state of one of the CMDs. Torque is transferred to the transmission output shaft during the change in state.

Abstract: A vehicle drive system including a transmission has a gear set with first, second, third and fourth elements. The second element connects with an output shaft of the transmission. The system has a transmission housing and a first electric motor having an output shaft connecting with the first element for driving the first element in response to a first electrical signal. A second electric motor has an output shaft connecting with the fourth element for driving the fourth element in response to a second electrical signal. The motors operate together to cause transmission ratios to change steplessly through an infinite number of ratios between maximum and minimum values.

Abstract: An apparatus for controllably actuating a selectable coupling assembly is provided. The apparatus includes a bi-directionally movable, actuating shaft attachable to a movable element of the assembly to provide selective, small displacement element movement to linearly actuate the assembly. An excitation coil is arranged to be magnetically coupled with the shaft and to controllably move the shaft between positions which correspond to different operating modes of the assembly. A controller includes a power inlet terminal adapted to receive electrical power from a vehicle DC power source, a command input terminal adapted to receive a command signal from an electronic control unit and a power switching and supply circuit coupled to the coil to switch and supply received electrical power to the coil based on the command signal. The shaft moves the element and causes the assembly to change its operating mode when the electrical power energizes the coil.

Abstract: An electronic, high-efficiency vehicular transmission, an overrunning, non-friction coupling and control assembly and switchable linear actuator device for use in the assembly and the transmission are provided. The device controls the operating mode of at least one non-friction coupling assembly. The device has a plurality of magnetic sources which produce corresponding magnetic fields to create a net translational force. The net translational force comprises a first translational force caused by energization of at least one electromagnetic source and a magnetic latching force based upon linear position of a permanent magnet source along an axis.

Abstract: A coupling member for an engageable coupling assembly includes a coupling face having at least one pocket. Each pocket is sized and shaped to receive and nominally retain a locking member that lays down in its pocket during an overrunning condition of the assembly at a laydown angular velocity of the coupling member about a rotational axis of the assembly. Each pocket has a pocket axis which is angled with respect to a normal to a centerline of the coupling member to improve locking member dynamics with regards to strut laydown speed during the overrunning condition.

Abstract: An actuator controller to controllably supply DC power to a bi-directional electromechanical actuator is provided. The controller includes a first circuit to receive power and direction command signals from a remote electronic control unit through a vehicle-based bus. Control logic is operative to determine a vehicle system failure and to generate a failsafe position command signal in the event of the failure. A failsafe power circuit controllably stores electrical power and supplies the stored electrical power based on the failsafe position command signal. A power switching and supply circuit supplies DC power of a desired polarity to the electromechanical actuator in response to the power and direction command signals in the absence of the failure and supplies the stored electrical power to the electromechanical actuator in the event of the failure.

Abstract: An electromechanical system for controlling the operating mode of a selectable clutch assembly and an overrunning coupling and electromechanical control assembly are provided. The system includes a control member mounted for controlled movement and a bi-directional, electrically-powered, actuator assembly coupled to the control member for selective, small-displacement, control member movement between different positions which correspond to different modes of the clutch assembly. The actuator assembly holds the control member in a desired one of the positions after electrical power to the actuator assembly has been purposefully terminated. Control logic is operative to determine a system failure and to generate a failsafe position command signal in the event of the system failure. The actuator assembly moves the control member to a failsafe position based on the failsafe position command signal to prevent inadvertent engagement of the clutch assembly.

Abstract: An electronic vehicular transmission including a sensor for providing an electrical signal for electronic transmission control is provided. The transmission includes a transmission case and a controllable coupling assembly including a coupling member supported for rotation within the case about a rotational axis. The coupling member has a coupling face oriented to face radially with respect to the axis and has a set of ferromagnetic or magnetic locking formations. An electromechanical component includes a locking element and a sensor. The component is mounted to and extends into the case so that both the locking element and the sensor are in close-spaced opposition to the coupling face. The sensor senses magnetic flux to produce an electrical output signal indicative of a speed of rotation of the coupling member. A variable magnetic field is generated in response to rotation of the locking formations past the sensor.

Abstract: A controllable coupling assembly and a coupling member for use in the assembly are provided. The member includes a first coupling face oriented to face axially along a rotational axis and has a set of locking formations angularly-spaced about the axis. The member also includes a second coupling face having a reverse pocket which receives a reverse locking element. The pocket defines a first load-bearing surface adapted for abutting engagement with a load-bearing surface of the reverse locking element. The second coupling face is oriented to face radially with respect to the axis. Each of the set of locking formations defines a second load-bearing surface adapted for abutting engagement with a load-bearing surface of a forward locking element.

Abstract: A magnetic system for controlling the operating mode of an overrunning coupling assembly and an overrunning coupling and magnetic control assembly including the system are provided. The system includes a control member mounted for controlled shifting movement and a translator structure supported for travelling along a path between first and second end positions. The structure is coupled to the control member for selective, small displacement, control member movement upon experiencing a net translational force. The translator structure supports a pair of spaced apart magnetic or ferromagnetic targets for movement therewith. A magnetic field sensor is disposed adjacent and stationary with respect to the translator structure between the first and second end positions of travel for sensing magnetic flux to produce an output signal which is based on position of the translator structure. A variable magnetic field is generated in response to travel of the translator structure.

Abstract: An electronic vehicular transmission, a controllable coupling assembly and a coupling member for use in the assembly are provided. The member is configured for rotation about a rotational axis and includes a first coupling face oriented to face axially along the axis and has a set of pockets angularly-spaced about the axis. Each of the pockets receives a first locking element and defines a first load-bearing surface adapted for abutting engagement with a load-bearing surface of its respective first locking element. A second coupling face is oriented to face radially with respect to the axis and has a set of locking formations. Each of the set of locking formations defines a second load-bearing surface adapted for abutting engagement with a load-bearing surface of a second locking element.

Abstract: A coupling and control assembly including a sensor for providing an electrical signal for electronic transmission control is provided. The assembly includes a first coupling member which supports the sensor and a locking element and a second coupling member supported for rotation about a rotational axis. The second coupling member has a coupling face oriented to face radially with respect to the axis and has a set of ferromagnetic or magnetic locking formations. An electromechanical component is also supported by the first coupling member. Both the locking element and the sensor are in close-spaced opposition to the coupling face. The sensor senses magnetic flux to produce an electrical output signal indicative of a speed of rotation of the second coupling member. A variable magnetic field is generated in response to rotation of the locking formations past the sensor.

Abstract: A controllable or selectable coupling assembly includes a plurality of forward locking elements, at least one reverse locking element and first and second coupling members supported for relative rotation about a common rotational axis. The coupling members include a first, second and third coupling faces. The first coupling face has a set of forward pockets angularly spaced about the axis. The second coupling face has a set of reverse locking formations adapted for abutting engagement with the at least one reverse locking element. The third coupling face opposes the first coupling face and has a set of forward locking formations. Either forward backlash is a non-zero integer multiple of reverse backlash or the reverse backlash is a non-zero integer multiple of the forward backlash to prevent the coupling assembly from inadvertently binding in both directions (i.e. a “lock-lock” condition) about the axis.

Abstract: Device and apparatus for controlling the operating mode of a coupling assembly, coupling and control assembly and electric motor disconnect and pass through assemblies are provided. The device is a switchable linear actuator device to control the operating mode of a coupling assembly. A plurality of magnetic sources produce corresponding magnetic fields to create a net translational force. A stator structure includes at least one electromagnetic source and a translator structure includes a permanent magnet source magnetically coupled to the stator structure across a radial air gap. The translator structure is supported for translational movement relative to the stator structure along an axis between first and second stable axial end positions which correspond to first and second operating modes of the coupling assembly and an unstable axial equilibrium position between the end positions.