Patents Assigned to Musashi Engineering, Inc.
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Patent number: 9957150Abstract: The liquid material ejector has a liquid material supply port through which the liquid material is supplied, a nozzle for ejecting the liquid material, a valve block having a metering bore to be filled with the ejected liquid material and a liquid material supply channel communicating with the liquid material supply port, a selector valve having a first channel for allowing communication between the metering bore and the liquid material supply channel and a second channel for allowing communication between the metering bore and the nozzle, a plunger advancing and retracting in the metering bore, a plunger driving section for driving the plunger, a valve driving section for driving the selector valve, and a transmission section for transmitting driving power from the valve driving section to the selector valve. The plunger driving section, the valve driving section, and the valve block are arranged successively in the longitudinal direction.Type: GrantFiled: May 23, 2014Date of Patent: May 1, 2018Assignee: MUSASHI ENGINEERING, INC.Inventor: Kazumasa Ikushima
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Patent number: 9952602Abstract: A liquid material application device can alleviate programming work for drawing a line. The device includes a discharge head (50) for discharging a liquid material, a worktable (25) on which a workpiece is placed, a robot (20) for moving the discharge head and the worktable relative to each other in XYZ directions, and a control unit including an arithmetic device and a storage device for storing an application program, the liquid material application device applying the liquid material to be drawn in the form of a line on the workpiece while the workpiece and the discharge head are moved relative to each other, the control unit includes a first control unit (30) for moving the workpiece and the discharge head relative to each other in accordance with the application program, and a second control unit (40) for controlling a discharge amount of the discharge head.Type: GrantFiled: December 3, 2014Date of Patent: April 24, 2018Assignee: MUSASHI ENGINEERING, INC.Inventor: Naotoshi Ikushima
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Patent number: 9919336Abstract: A liquid material discharge apparatus and a method which can easily adjust a movement speed of a plunger. An Example of liquid material discharge apparatus includes a liquid chamber (50) which communicates with a discharging port (11) and to which a liquid material is supplied; a plunger whose rear end portion has a piston (33) and whose front end portion moves forward and rearward inside the liquid chamber (50); an elastic body (47) which applies a biasing force to the plunger; and a pressurizing chamber (49) in which the piston (33) is arranged and to which compressed gas is supplied. The liquid material is discharged through the discharging port (11) by the plunger to move forward fast, the elastic body (47) biases the plunger in a rearward movement direction, and the compressed gas applies a driving force to the piston (33) to cause the plunger to move forward.Type: GrantFiled: December 31, 2015Date of Patent: March 20, 2018Assignee: MUSASHI ENGINEERING, INC.Inventor: Kazumasa Ikushima
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Publication number: 20180071766Abstract: The droplet discharge device includes a liquid chamber which is in communication with a nozzle and to which a liquid material is supplied, a plunger having a tip portion that is thinner than the liquid chamber and that is moved back and forth in the liquid chamber, a piezoelectric actuator serving as a drive source that operates the plunger to be moved back and forth, a lever mechanism that increases a displacement of the piezoelectric actuator, a base having a mounting surface to which the piezoelectric actuator is mounted, and a discharge control device. The lever mechanism includes an arm that is operated to perform a swinging motion by the piezoelectric actuator, and a leaf spring including ends that are linked to a lower portion of the arm and to the base, and a plunger-linked portion in a central region thereof.Type: ApplicationFiled: April 1, 2016Publication date: March 15, 2018Applicant: MUSASHI ENGINEERING, INC.Inventor: Kazumasa Ikushima
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Patent number: 9889463Abstract: The present invention provides a discharge device (1) including a liquid chamber (13) that is communicated with a discharge port (11) and is supplied with a liquid material, a plunger (33) that is coupled to a piston (30), and that advances and retreats within the liquid chamber (13) in a state not in contact with a lateral surface of the liquid chamber (13), a resilient member (40) that applies a biasing force to the plunger (33), a main body (2) including a piston chamber (20) in which the piston (30) is disposed, solenoid valves (61, 62, 63 and 64) that supply a pressurized gas, supplied from a pressurized gas source, to the piston chamber (20), or that exhaust the pressurized gas from the piston chamber (20), and a controller (90) that controls operations of the solenoid valves (61, 62, 63 and 64), wherein the solenoid valves (61, 62, 63 and 64) are connected to the piston chamber (20) in parallel.Type: GrantFiled: February 4, 2013Date of Patent: February 13, 2018Assignee: MUSASHI ENGINEERING, INC.Inventor: Kazumasa Ikushima
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Publication number: 20180009594Abstract: The present invention provides a plunger (20) for a dispenser, the plunger including a large diameter body portion (23) provided with ring-shaped contact surfaces (24, 25) that contact an inner wall surface of a syringe, a rear opening (26) formed in a backside of the large diameter body portion (23), and a small diameter body portion (22) provided with a front opening (28), wherein the front opening (28) is formed in a size allowing a liquid material to be directly pressed by pressurized air, and allowing at least the plunger (20) to move following a fall in water head position, which is caused with discharge and consumption of the liquid material. With those features, the liquid material can be prevented from adhering to the inner wall surface of the syringe, and the liquid material in the syringe can be prevented from flowing backwards.Type: ApplicationFiled: September 13, 2017Publication date: January 11, 2018Applicant: MUSASHI ENGINEERING, INC.Inventor: Kazumasa Ikushima
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Patent number: 9821323Abstract: A droplet forming device (1) for discharging a droplet in a flying fashion from a nozzle (32), the device includes a liquid chamber (29) that is communicated with the nozzle (32) and is supplied with a liquid material (37), a plunger rod (6) having a tip (34) that is moved to advance and retreat within the liquid chamber (29), a spring (8) that applies a biasing force to the plunger rod (6), a pressurization chamber (11) that is supplied with a pressurized gas (10) acting to retreat the plunger rod (6), a pressure source (15) that supplies the pressurized gas (10) to the pressurization chamber (11), and a controller (45). The droplet forming device (1) further includes a magnetic field generating mechanism (21, 22) that generates an attraction force to act in an advancing direction when the plunger rod (6) approaches a most advanced position thereof.Type: GrantFiled: January 25, 2013Date of Patent: November 21, 2017Assignee: MUSASHI ENGINEERING, INC.Inventor: Kazumasa Ikushima
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Patent number: 9796518Abstract: The present invention provides a plunger (20) for a dispenser, the plunger including a large diameter body portion (23) provided with ring-shaped contact surfaces (24, 25) that contact an inner wall surface of a syringe, a rear opening (26) formed in a backside of the large diameter body portion (23), and a small diameter body portion (22) provided with a front opening (28), wherein the front opening (28) is formed in a size allowing a liquid material to be directly pressed by pressurized air, and allowing at least the plunger (20) to move following a fall in water head position, which is caused with discharge and consumption of the liquid material. With those features, the liquid material can be prevented from adhering to the inner wall surface of the syringe, and the liquid material in the syringe can be prevented from flowing backwards.Type: GrantFiled: September 30, 2013Date of Patent: October 24, 2017Assignee: MUSASHI ENGINEERING, INC.Inventor: Kazumasa Ikushima
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Patent number: 9789512Abstract: A liquid material is discharged in a flying mode at a high tact by moving a needle (12) at a high speed with a small-sized drive device. A liquid droplet discharge device includes a liquid chamber (51) that is communicated with a discharge opening (60), and that is supplied with the liquid material, a needle (12) having a tip that is advanced and retracted within the liquid chamber, a drive device (2) that operates the needle (12) to advance and retract, and a displacement magnifying mechanism (3), wherein liquid droplets are discharged in a flying mode from the discharge opening (60). Even number of drive devices are disposed in a left-right symmetric relation, and the displacement magnifying mechanism (3) includes an elastically deformable U-shaped member (5, 6, 7, 8, 9) having a bottom portion to which the needle (12) is coupled.Type: GrantFiled: September 8, 2014Date of Patent: October 17, 2017Assignee: MUSASHI ENGINEERING, INC.Inventor: Kazumasa Ikushima
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Publication number: 20170225188Abstract: A syringe attachment/detachment mechanism enables a syringe to be easily attached to and detached from a discharge device without causing twisting of a tube, and enabling the syringe and an adapter to be fixedly held in a desired orientation. In the syringe attachment/detachment mechanism and the device provided with the mechanism, the mechanism being adapted for a discharge device to which a syringe including an attachment part and an upper connection part is attached through screwing, the attachment part includes an inner cylindrical portion having a small-diameter opening, an outer cylindrical portion surrounding the inner cylindrical portion, and a screw portion. The attachment/detachment mechanism includes a support member including a cylindrical insertion portion into which the inner cylindrical portion is inserted, and having a channel formed therein for communication between the small-diameter opening and a nozzle of the discharge device. A rotation member includes a screw portion.Type: ApplicationFiled: July 17, 2015Publication date: August 10, 2017Applicant: MUSASHI ENGINEERING, INC.Inventor: Kazumasa Ikushima
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Patent number: 9719896Abstract: A liquid filling aid that is placed on a plate-shaped member and defines a reaction chamber to be filled with a liquid, the aid includes a main body, a storage section that is formed in the main body and stores the liquid, a reaction section that is a recess formed at a bottom of the main body, a communication aperture for fluid communication between the storage section and the reaction section, and an air vent for communication between the reaction section and outside air, wherein the reaction section and an upper surface of the plate-shaped member define the reaction chamber and a liquid filling method including a step of placing the liquid filling aid on the plate-shaped member, and a step of discharging the liquid in an amount equal to or larger than the volume of the reaction chamber for supply to the storage section.Type: GrantFiled: January 8, 2014Date of Patent: August 1, 2017Assignees: MUSASHI ENGINEERING, INC., NICHIREI BIOSCIENCES, INC.Inventors: Naotoshi Ikushima, Toshiyuki Kasamatsu, Ryohei Suzuki
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Patent number: 9701143Abstract: [Object] To provide a method and apparatus for discharging a liquid material, which can solve the problems regarding the occurrence of a satellite and accuracy of a landing position. [Solving Means] In a method for discharging a liquid material in the state of a liquid droplet through a discharge orifice by applying inertial force to the liquid material, the method is characterized in comprising the steps of measuring a distance A from a lower end of the discharge orifice to a lower end of the liquid material having flowed out from the discharge orifice at the time when the liquid material having flowed out from the discharge orifice separates from the discharge orifice, and setting a distance B between the lower end of the discharge orifice and a work surface to be approximately the same as the distance A. An apparatus for carrying out the method is also provided.Type: GrantFiled: June 13, 2016Date of Patent: July 11, 2017Assignee: MUSASHI ENGINEERING, INC.Inventor: Kazumasa Ikushima
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Patent number: 9599774Abstract: To eliminate such shortcomings in the prior art that a large-scale semiconductor facility is required, large-sized wiring cannot be produced, and wiring for connection between substrates cannot be formed. Also, to eliminate such shortcomings in a method of using optical fibers for wiring that the wiring is unstable, requires a larger space, and gives rise to a difficulty in management regarding how the optical fibers are connected when the number of optical fibers increases. Further, to eliminate such shortcomings in another method of holding and fixing an optical fiber between polymer sheets that wiring cannot be formed on a plate connecting substrates.Type: GrantFiled: September 15, 2004Date of Patent: March 21, 2017Assignees: JUICHI KUBO, MUSASHI ENGINEERING, INC.Inventors: Juichi Kubo, Kazumasa Ikushima
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Publication number: 20170066005Abstract: An application device and an application method capable of increasing the speed of a line-drawing application are provided. The application device includes a discharge device, a worktable, a drive device, and a control unit. A discharge member gives an inertial force to a liquid material inside a liquid chamber, thereby discharging the liquid material from a plurality of discharge ports at the same time and forming a plurality of droplets on an application object. The plurality of discharge ports are arranged in a nozzle along a straight nozzle arrangement line, and the nozzle arrangement line is aligned with a drawing direction in which a drawing line is to be drawn.Type: ApplicationFiled: March 9, 2015Publication date: March 9, 2017Applicant: MUSASHI ENGINEERING, INC.Inventor: Kazumasa Ikushima
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Patent number: 9539596Abstract: A liquid dispensing apparatus (1) includes a liquid contact member (2) that has measuring bores (11, 11). A first piston (3) slides in the first measuring bore (11) and a second piston (3) sliding in the second measuring bore (11). A supply channel (5) communicates with a storage unit (17). An ejection channel (6) communicates with a nozzle (18). A switching valve (4) is disposed in a space in the liquid contact member (2), and that has a first position and a second position. A valve driving mechanism (8) operates the switching valve (4). A piston driving mechanism (9) operates an arm (19) connected to the first and second pistons. The first and second measuring bores are arranged to oppose to each other on both sides of the switching valve (4), and the supply channel (5) and the ejection channel (6) are arranged adjacent to the switching valve.Type: GrantFiled: March 7, 2013Date of Patent: January 10, 2017Assignee: MUSASHI ENGINEERING, INC.Inventor: Kazumasa Ikushima
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Patent number: 9540225Abstract: The present invention provides a discharge mechanism has a drive unit that moves a rod reciprocally, and a discharge unit including a liquid chamber allowing the rod to pass therein and a valve seat communicated with a nozzle, the nozzle discharging a liquid mixed with solid particles with an operation of moving the valve seat and a tip of the rod relatively away from each other. The discharge unit includes an inflow path through which the liquid mixed with the solid particles flows into the liquid chamber, and an outflow path through which the liquid mixed with the solid particles in the liquid chamber flows out. The inflow path and the outflow path are connected in a V-shape, the liquid chamber is disposed in a valley portion of the V-shape, and the valve seat is disposed at a lower end of the V-shape.Type: GrantFiled: March 13, 2013Date of Patent: January 10, 2017Assignee: MUSASHI ENGINEERING, INC.Inventor: Kazumasa Ikushima
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Patent number: 9483040Abstract: An automatically generating program and device are provided which can easily and accurately create an operation program with no need of providing an image data input device. The program, causes a work head to move relative to a work object and to carry out desired work, includes the steps of displaying a reference data input window which allows input of shape data of the work object or a work region (STEP 201), taking in image data of the work object or the work region (STEP 202), compensating for distortion in the taken-in image data (STEP 203), displaying a movement path input window which allows designation of a movement path with the compensated image data displayed as a background (STEP 204), and automatically generating the operation program based on the movement path that is designated on the movement path input window (STEP 205).Type: GrantFiled: January 30, 2012Date of Patent: November 1, 2016Assignee: MUSASHI ENGINEERING, INC.Inventor: Kazumasa Ikushima
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Publication number: 20160306364Abstract: A liquid material application device can alleviate programming work for drawing a line. The device includes a discharge head (50) for discharging a liquid material, a worktable (25) on which a workpiece is placed, a robot (20) for moving the discharge head and the worktable relative to each other in XYZ directions, and a control unit including an arithmetic device and a storage device for storing an application program, the liquid material application device applying the liquid material to be drawn in the form of a line on the workpiece while the workpiece and the discharge head are moved relative to each other, the control unit includes a first control unit (30) for moving the workpiece and the discharge head relative to each other in accordance with the application program, and a second control unit (40) for controlling a discharge amount of the discharge head.Type: ApplicationFiled: December 3, 2014Publication date: October 20, 2016Applicant: MUSASHI ENGINEERING, INC.Inventor: Naotoshi IKUSHIMA
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Publication number: 20160288552Abstract: [Object] To provide a method and apparatus for discharging a liquid material, which can solve the problems regarding the occurrence of a satellite and accuracy of a landing position. [Solving Means] In a method for discharging a liquid material in the state of a liquid droplet through a discharge orifice by applying inertial force to the liquid material, the method is characterized in comprising the steps of measuring a distance A from a lower end of the discharge orifice to a lower end of the liquid material having flowed out from the discharge orifice at the time when the liquid material having flowed out from the discharge orifice separates from the discharge orifice, and setting a distance B between the lower end of the discharge orifice and a work surface to be approximately the same as the distance A. An apparatus for carrying out the method is also provided.Type: ApplicationFiled: June 13, 2016Publication date: October 6, 2016Applicant: MUSASHI ENGINEERING, INC.Inventor: Kazumasa Ikushima
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Publication number: 20160279664Abstract: A discharge device and method can eliminate the influence of pump pulsation while temperature reduction of liquid material is minimized. The discharge device includes a nozzle (19) having a discharge port (28) a valve seat (31) having a communication bore (30) communicating with the discharge port, a liquid chamber (33) extending vertically, a needle (4) for opening and closing the communication bore of the valve seat, and a circulation flow passage through which the liquid material is supplied to the liquid chamber. The device further includes a rod-shaped flow passage formation member (34) provided with an outer flow passage (36) having a top opening (40) formed at an upper end and a bottom opening (41) formed at a lower end, and with an inner flow passage (35) having a bottom opening (41) in communication with an outer flow passage and a top opening (38).Type: ApplicationFiled: November 5, 2014Publication date: September 29, 2016Applicant: MUSASHI ENGINEERING, INC.Inventor: Kazumasa Ikushima