Abstract: There are provided a first process T1 in which a mold clamping motor 4 is driven-controlled so as to move a cross head 5h of a toggle link mechanism 5 to a preliminary position Xr set in advance so as to become a position on the mold open side rather than a mold closure position Xs; a second process T2 in which after the first process T1 is finished, a mold thickness adjusting motor 2 is driven-controlled so as to move a pressure receiving platen 3 forward to a mold closed position Xc where a mold C is closed; a third process T3 in which after the second process T2 is finished, the mold clamping motor 4 is driven-controlled so as to move the cross head 5h forward, while the mold C is pressurized by torque limitation of the mold clamping motor 4, and the mold thickness adjusting motor 2 is driven-controlled so as to move the pressure receiving platen 3, while the cross head 5h is moved to the mold closure position Xs; and a fourth process T4 in which, after the third process T3 is finished, a clamping margin L

Abstract: A method for controlling injection molding using a neural network in a control device of an injection molding machine. A measurement monitor value is acquired in a measurement step during test injection molding and an injection monitor value is acquired in an injection step. The acquired measurement monitor value is designated as an input term and the injection monitor value is designated as an output term. A prediction function that incorporates the measurement monitor value is then determined using the neural network. A first value corresponding to the injection monitor value is predicted by substituting into the prediction function a measurement monitor value acquired at completion of a measurement step during mass-production injection molding. On the basis of the predicted first value, a second value corresponding to an injection condition is determined. Injection control and pressure maintenance control are then implemented on the basis of the second value corresponding to the injection condition.

Abstract: A method of manufacturing a metal-carbon nanocomposite material in which aluminum is used as the matrix is disclosed. The manufacturing method comprises mixing a Si-coated carbon nanomaterial (30) and a powdered Mg material (33), heating the mixture to a melting point of the Mg material or higher, and thereafter cooling the mixture to obtain an Mg-carbon nanomaterial (34). A metal-carbon nanomaterial in which Al is used as the matrix is provided by cooling the Mg-carbon nanomaterial and molten Al (40) in a mixed state.

Abstract: In a method for manufacturing a composite-metal-forming material, heating a metal material a Mg alloy or an Al alloy is heated to a temperature in a region where a solid and a liquid are both present to thereby yield a semi-molten metal material in a semi-molten state. An additive material is introduced to the semi-molten metal material and kneading is performed to obtain a composite metal material. The composite metal material is heated to a solution temperature of the metal material and a solution treatment is performed to thereby yield a composite-metal-forming material.

Abstract: A control method for supplying an inert gas from an inert gas source to a storage container for a molten metal through a gas feed path provided with a flow sensor for monitoring the gas flow rate and a solenoid valve for opening and closing the gas feed path for use with metal molding. The control method includes steps of turning off the solenoid valve if a temperature of the storage container is lower than a preset temperature, and turning off the flow sensor; otherwise turning on the solenoid valve and turning on the flow sensor; and stopping the output of the heater of the storage container when the gas flow rate is lower than the preset amount; these steps are controlled in accordance with a command signal from a controller.

Abstract: Test molding is performed by sequentially clamping a mold 2 with a mold clamping force (100%, 80%, 70%, . . . ) obtained by sequentially lowering a mold clamping force by a predetermined amount from the maximum mold clamping force (100%); with mold position sensors 4 provided on outer surfaces 3cf and 3mf of a fixed platen 3c supporting a fixed mold 2c of the mold 2 and a movable platen 3m supporting a movable mold 2m of the mold 2, a relative position (mold position Xc) of the movable platen 3m with respect to the fixed platen 3c in an injection process is detected; and, when at least a variation that meets predetermined conditions is produced on the mold position Xc, a mold clamping force obtained by increasing a mold clamping force at a time of occurrence of the variation by a predetermined amount is set as a proper mold clamping force Fs.

Abstract: When test molding is performed by sequentially clamping a mold with a mold clamping force (100%, 80%, 70%, . . .) obtained by sequentially lowering a mold clamping force by a predetermined amount from the maximum mold clamping force (100%), a mold clamping pressure Pc in an injection process is detected and a plurality of different monitored elements (Pc, Pcd and Per) corresponding to the variation of the mold clamping pressure Pc are monitored, and thus it is detected that at least one of the monitored elements is varied to exceed a predetermined threshold, a mold clamping force obtained by increasing a mold clamping force at the time of the production of the variation by a predetermined amount is set as a proper mold clamping force Fs.

Abstract: In a method of controlling an injection molding machine M which controls specified operational processes in a molding cycle by variably controlling the rotation speed of a driving motor 3 in a hydraulic pump 2 and driving a specified hydraulic actuators 4a, 4b, . . . , in lowering the pressure Pd of the operational process to a specified pressure Pn, the pressure Pd is forcibly lowered by controlling the driving motor 3 in reverse rotation.

Abstract: Leakage of molten metal material from between a cylinder body having a tight-fitting liner and a nozzle member of an injection apparatus is prevented through the interaction of the nozzle member and a coupling ring with the liner.

Abstract: A device for melting, storing, and feeding a metal material is provided which can store a large amount of molten metal material corresponding to molding cycles with a compact configuration, using barrels to melt bar-shaped metal materials and a tank-and-barrel storage unit to store the molten metal material. The storage unit for the molten metal material is composed of an upper storage tank and a lower material temperature control barrel having a smaller diameter, the barrel being perpendicularly arranged under and in communication with the bottom center of the tank. The melting barrels for bar-shaped metal materials are made of barrel bodies having an inside diameter and a length appropriate to accommodate the bar-shaped metal materials. A more than one melting barrel is vertically arranged in parallel on a lid member of the storage tank, with their bottom openings facing the inside of the storage tank.

Abstract: A measurement control method uses an ending target position Xes calculated by adding a prescribed length Ls to a measurement ending position Xe. A rotation rate pattern Ar for rotating a screw 2, a back pressure Ps in relation to the screw 2, and a retraction rate pattern Ab for the screw 2 to retract, are set in advance. The remaining rotation rate pattern Ar to stop the rotation of the screw 2 at the ending target position Xes from the detected screw position X, is calculated at the time of measurement, and the rotation of the screw 2 is stopped based on the calculation. Further, the remaining retraction rate pattern Ab is calculated from the detected retraction rate Vd, and the retraction of the screw 2 is stopped based on the calculation. The result is the stopping of the screw at the measurement ending position Xe.

Abstract: A composite plating layer contains carbon nanofibers. A composite plating solution contains a Watts bath composed mainly of nickel sulfate and nickel chloride, a brightening agent, a surface active agent and carbon nanofibers. Polyacrylic acid is used as the surface active agent.

Abstract: A support apparatus of an injection-molding machine has a neural network that receives test molding data corresponding to molding conditions and a quality value obtained by measuring a non-defective molded article, and that determines a quality prediction function based on the received test molding data. A computer calculates a predicted value of the quality value using the quality prediction function. An input apparatus inputs into the neural network fixed values for the molding conditions except for a selected at least one of the molding conditions, and inputs a target value of the quality value. A graph generator generates a graphical relationship between the selected at least one molding condition and the predicted value. A graph correction unit corrects the graphical relationship generated by the graph generator on the basis of the target value.

Abstract: When constructing an injection molding machine M that is equipped with hydraulic pumps 2, which control discharge flow rates by variably controlling the number of revolutions of a drive motor 3, and that drives hydraulic actuators 4a . . . by these hydraulic pumps 2; the injection molding machine M is equipped with a hydraulic drive member 6 having multiple hydraulic pumps 2p and 2q, and a hydraulic oil supply circuit 5 jointly or individually supplying hydraulic oil to be discharged from multiple hydraulic pumps 2p and 2q to a hydraulic actuator 4a, 4b, 4c, 4d or 4e selected from the multiple hydraulic actuators 4a . . . .

Abstract: When variation of mold clamping force to a mold C in production is detected and the mold clamping force is corrected on the basis of the detected variation, a work load accompanying high-pressure mold clamping of a mold clamping process is used as the variation, a work load as standard (standard work load Ws) accompanying high-pressure mold clamping is preset, the work load accompanying high-pressure mold clamping of the mold clamping process (detection work load Wd) is detected as variation in production, and the mold clamping force is corrected on the basis of a deviation Ke of standard work load Ws from this detection work load Wd.

Abstract: There are provided a first process T1 in which a mold clamping motor 4 is driven-controlled so as to move a cross head 5h of a toggle link mechanism 5 to a preliminary position Xr set in advance so as to become a position on the mold open side rather than a mold closure position Xs; a second process T2 in which after the first process T1 is finished, a mold thickness adjusting motor 2 is driven-controlled so as to move a pressure receiving platen 3 forward to a mold closed position Xc where a mold C is closed; a third process T3 in which after the second process T2 is finished, the mold clamping motor 4 is driven-controlled so as to move the cross head 5h forward, while the mold C is pressurized by torque limitation of the mold clamping motor 4, and the mold thickness adjusting motor 2 is driven-controlled so as to move the pressure receiving platen 3, while the cross head 5h is moved to the mold closure position Xs; and a fourth process T4 in which, after the third process T3 is finished, a clamping margin L

Abstract: In a hydraulic drive device (1) for an injection molding machine (M) that has a pressure control valve (Vs) incorporating a pressure sensor (2) for detecting a hydraulic pressure and a feedback control circuit (Cs) for controlling the hydraulic pressure by feedback based on a pressure detection value (Spd) obtained from the pressure sensor (2) and a pressure instruction value (Spc) fed from a molding machine controller (3), the molding machine controller (3) includes a second feedback control circuit (Cm) for correcting the pressure instruction value (Spc) that is fed to the pressure control valve (Vs) based on the pressure detection value (Spd) fed from the pressure control valve (Vs) and the pressure instruction value (Spci) obtained from the interior of the molding machine controller (3).

Abstract: There is provided a method for melting a material rod in a material melting and holding apparatus of a metal molding apparatus where the material melting and holding apparatus provided for the metal molding apparatus includes a furnace body of a melting and holding furnace, and a melting cylinder for a material rod and a material supply cylinder for directly supplying the material rod into the furnace body provided in parallel with each other on the furnace body, upon startup of molding, the material rod is melted using the melting cylinder prior to supplying the molten material from the melting cylinder into the melting and holding furnace, and the material rod subsequently supplied from the material supply cylinder to a bottom portion of the furnace body is submerged and melted by the molten material, thereby maintaining the submersion melting in the melting and holding furnace after the startup of molding.

Abstract: When the number of rotations of a drive motor (3) driving a hydraulic pump (2) is variably controlled and thus each operation process in a molding cycle is controlled, as the hydraulic pump (2), a hydraulic pump (2) that can set at least a high fixed discharge flow rate (Qm) and a low fixed discharge flow rate (Qs) lower than the high flow rate is used, limit conditions for a threshold for the load condition of the drive motor (3) are preset and, during a molding operation, by setting a predetermined operation process at the high fixed discharge flow rate (Qm), the operation process is controlled and, when the load condition of the drive motor (3) is monitored and the load condition reaches the limit conditions, the flow rate is switched to the low fixed discharge flow rate (Qs) to control the predetermined operation process.

Abstract: The present invention provides a method for manufacturing a composite of a carbon nanomaterial and a metallic material which has a homogeneous composite metal structure and thixotropic properties by compositing a metallic material of a non-ferrous metal alloy with a carbon nanomaterial by using both stirring and ultrasonic vibration. The method comprises compositing the metallic material of the non-ferrous metal alloy with the carbon nanomaterial by adding the carbon nanomaterial in a state where the metallic material shows thixotropic properties by spheroidization of solid phase in a semi-solid state, and the compositing is performed by a process for stirring and kneading the semi-solid metallic material while keeping the temperature thereof at a solid-liquid coexisting temperature, and a process for dispersing the carbon nanomaterial to liquid phase between solid phases by ultrasonic vibration.