Patents Assigned to Nissei Plastic Industrial Co., Ltd.
  • Patent number: 7833378
    Abstract: A method of manufacturing an optical disc includes molding a first disc substrate by a first mold simultaneously with a second disc substrate by a second mold while controlling the temperature of the first and second molds by passing a temperature-controlling medium through temperature controlling flow passages provided in the vicinity of a boundary between the first and second molds.
    Type: Grant
    Filed: October 25, 2007
    Date of Patent: November 16, 2010
    Assignees: Taiyo Yuden Co., Ltd., Nissei Plastic Industrial Co., Ltd.
    Inventors: Kazunori Ishikura, Keiichi Kagawa, Izumi Igawa, Hidetoshi Egawa, Yuji Shibuya, Shinji Miki, Kiyoto Takizawa
  • Patent number: 7824164
    Abstract: The present invention comprises a speed feedback control system for carrying out speed feedback control on the basis of a speed detected value Vd obtained by converting a position detected value Xd obtained from a screw position sensor 4, a pressure feedback control system for carrying out a pressure feedback control on the basis of a pressure detected value Pdb obtained from an injection pressure sensor 6b, and a VP switching control function portion Fc for carrying out switching from a speed control region to a pressure control region Zp when a pressure deviation Ep between a preset pressure set value Ps and the pressure detected value Pdb becomes a preset switching determination value Eps or less and carrying out the switching to the pressure control region Zp after control of a speed command value in the speed control region Zv by a predetermined control pattern Dp at this switching.
    Type: Grant
    Filed: October 1, 2008
    Date of Patent: November 2, 2010
    Assignee: Nissei Plastic Industrial Co., Ltd.
    Inventors: Takashi Hakoda, Isamu Komamura, Toshimi Kato, Kiyoshi Nakamura
  • Patent number: 7798799
    Abstract: An ending target position Xes corresponding to the measurement ending position Xe, a rotation rate pattern Ar to rotate a screw 2, and a hypothetical retraction rate pattern Ab for the screw 2 to retract are set in advance, the remaining rotation rate pattern Ar to stop the screw 2 rotation at the ending target position Xes is predicated by calculation based on the screw position X detected at every specified time interval Ts at the time of measurement, based on which the screw 2 is controlled to rotate to the measurement ending position Xe, the remaining retraction rate pattern Ab to stop the screw 2 retraction at the ending target position Xe based on the screw 2 retraction rate Vd detected at every specified time interval Ts, based on which the screw 2 is controlled to retract to the measurement ending position Xe, the rotation and retraction of the screw 2 are stopped, and subsequently the screw 2 is controlled to reverse rotate by a pre-set constant amount of rotation Rc while position controlling its po
    Type: Grant
    Filed: September 11, 2007
    Date of Patent: September 21, 2010
    Assignee: Nissei Plastic Industrial Co., Ltd.
    Inventors: Fumio Shiozawa, Tetsuo Ikeda, Kazuki Miyairi, Takashi Hakoda, Seiichi Sakurada
  • Patent number: 7749426
    Abstract: A method for controlling a molten metal material in an injection apparatus that includes a cylinder body with a nozzle at a front end, and a discharge opening on a bottom side of a rear portion. Heating means are provided on an outer periphery of the cylinder body and an injection cylinder is inserted onto an injection plunger for a forward and backward travel within a clearance inside the cylinder body. A material melting and supplying apparatus on a top portion of the injection cylinder has a bottom end outlet communicating with a cylinder body supply opening. Molten metal material accumulates from the supply opening in a cylinder front portion by backward plunge travel and is injected by a forward plunge travel. Heating means maintains the temperature of the molten metal material in front and middle cylinder portions and allows a lower temperature in a rear portion providing a seal metal as well as a lubricant.
    Type: Grant
    Filed: February 5, 2008
    Date of Patent: July 6, 2010
    Assignee: Nissei Plastic Industrial Co., Ltd.
    Inventors: Toshiyasu Koda, Mamoru Miyagawa
  • Publication number: 20100168774
    Abstract: A pricking device having an accurate pricking function, an automatic safe post-use discarding function and a re-use inhibiting function is disclosed. The pricking device is easy and simple to operate, simple in structure and is high in productivity to reduce production costs. The pricking device is made up of a lancet unit and a housing unit. The lancet unit includes a needle. The lancet unit is formed by a unit body member, a restoration member and a resilient piece for lock molded as one with one another. The unit body member operates to cause the needle to pop out from the housing unit in connection with a pricking operation. The restoration member controls the operation of movement of the unit body member as it stores a force of elasticity in it. After the pricking operation, the needle is returned into the inside of the housing unit under the so stored force of elasticity of the restoration member.
    Type: Application
    Filed: December 23, 2009
    Publication date: July 1, 2010
    Applicant: NISSEI PLASTIC INDUSTRIAL CO., LTD.
    Inventors: Susumu Morita, Minoru Yamazaki, Hozumi Yoda
  • Patent number: 7744787
    Abstract: In monitoring anomalies in a measurement process comprising a main measurement process Sa which performs a measurement by forward rotating a screw 3 having a back-flow prevention valve 2 installed on the tip and a post-measurement process which performs a post-measurement process Sb for closing said back-flow prevention valve 2 after this main measurement process Sa ends, after said post-measurement process Sb ends, an injection process Si wherein said screw 3 is put in a freely-rotatable state and moved forward is performed, the amount of rotation Rd of said screw 3 since the start of this injection process Si is detected, and if the detected amount of rotation Rd exceeds at least a preset amount Rs, an anomaly processing (S9) is performed.
    Type: Grant
    Filed: September 5, 2007
    Date of Patent: June 29, 2010
    Assignee: Nissei Plastic Industrial Co., Ltd.
    Inventors: Toshimi Kato, Takashi Hakoda, Masaki Miyazaki
  • Patent number: 7712512
    Abstract: A method for manufacturing a composite metal material combined with a nanocarbon material comprises heating a metal alloy to a half-melted state in which both liquid and solid phases are present. Next, a nongraphitized nanocarbon material is added to the half-melted metal alloy and stirred to form a composite metal material combined with a nanocarbon.
    Type: Grant
    Filed: June 16, 2007
    Date of Patent: May 11, 2010
    Assignee: Nissei Plastic Industrial Co., Ltd.
    Inventors: Masashi Suganuma, Tomoyuki Sato, Atsushi Kato
  • Publication number: 20100109182
    Abstract: When test molding is performed by sequentially clamping a mold with a mold clamping force (100%, 80%, 70%, ...) obtained by sequentially lowering a mold clamping force by a predetermined amount from the maximum mold clamping force (100%), a mold clamping pressure Pc in an injection process is detected and a plurality of different monitored elements (Pc, Pcd and Per) corresponding to the variation of the mold clamping pressure Pc are monitored, and thus it is detected that at least one of the monitored elements is varied to exceed a predetermined threshold, a mold clamping force obtained by increasing a mold clamping force at the time of the production of the variation by a predetermined amount is set as a proper mold clamping force Fs.
    Type: Application
    Filed: November 2, 2009
    Publication date: May 6, 2010
    Applicant: NISSEI PLASTIC INDUSTRIAL CO., LTD.
    Inventors: Yoshiaki KUDO, Takashi HAKODA, Kiyoshi NAKAMURA, Susumu MOROZUMI
  • Publication number: 20100109183
    Abstract: Test molding is performed by sequentially clamping a mold 2 with a mold clamping force (100%, 80%, 70%, . . . ) obtained by sequentially lowering a mold clamping force by a predetermined amount from the maximum mold clamping force (100%); with mold position sensors 4 provided on outer surfaces 3cf and 3mf of a fixed platen 3c supporting a fixed mold 2c of the mold 2 and a movable platen 3m supporting a movable mold 2m of the mold 2, a relative position (mold position Xc) of the movable platen 3m with respect to the fixed platen 3c in an injection process is detected; and, when at least a variation that meets predetermined conditions is produced on the mold position Xc, a mold clamping force obtained by increasing a mold clamping force at a time of occurrence of the variation by a predetermined amount is set as a proper mold clamping force Fs.
    Type: Application
    Filed: November 2, 2009
    Publication date: May 6, 2010
    Applicant: NISSEI PLASTIC INDUSTRIAL CO., LTD.
    Inventors: Yoshiaki KUDO, Takashi HAKODA, Kiyoshi NAKAMURA, Susumu MOROZUMI
  • Patent number: 7678303
    Abstract: A measurement method including a main measurement process Sa in which measurement is performed by rotating a screw in the forward direction with a back-flow prevention valve installed on its tip and a post-measurement process Sb which is performed by rotating the screw in a reverse direction after the main measurement process Sa is finished, the post-measurement process Sb being performed after completing the main measurement process Sa, in which the screw is moved forward in a free rotational state, the rotational state of the screw during the forward movement being monitored, and if the rotation of screw comes to a halt, the screw is rotated in a reverse direction by a specified amount of rotation.
    Type: Grant
    Filed: May 26, 2006
    Date of Patent: March 16, 2010
    Assignee: Nissei Plastic Industrial Co., Ltd.
    Inventors: Haruo Okada, Toshimi Kato, Masaki Miyazaki, Hiroo Kudo
  • Patent number: 7628300
    Abstract: A method of preventing leaking of molten metal from a nozzle in an injection apparatus comprising, metering the molten metal by travel of a plunger head backward from a most forward position to a most backward position at the rear of a supply opening while maintaining nozzle contact after completion of an injection step and supplying molten metal from a furnace into a cylinder body through the supply opening, after completion of the metering, closing the supply opening by travel of the plunger head forward at a low speed from the backward position to a stand-by position ahead of the supply opening for cutting off the communication between the molten metal in the cylinder body and the molten metal in the furnace.
    Type: Grant
    Filed: October 2, 2008
    Date of Patent: December 8, 2009
    Assignee: Nissei Plastic Industrial Co., Ltd.
    Inventors: Masaaki Minamimura, Yasuhiko Takeuchi, Toshiyasu Koda, Mamoru Miyagawa, Ikuo Uwadaira, Taku Kawano
  • Patent number: 7578952
    Abstract: Leak of a metered resin by backflow in injection filling is prevented not depending on reverse rotation of a screw but by closing a ring valve by controlling a screw forward movement speed in injection filling. An injection filling speed and a valve closing operation speed are set to the screw forward movement speed. The valve closing operation speed is different from an initial speed of the injection filling speed, and the operation time thereof is set to the time necessary for moving the injection screw by a distance capable of performing the valve closing after the end of metering. The valve closing is performed with the set operation speed and the set operation time.
    Type: Grant
    Filed: September 30, 2005
    Date of Patent: August 25, 2009
    Assignee: Nissei Plastic Industrial Co., Ltd.
    Inventors: Fumio Shiozawa, Hidenobu Yoda, Yoshito Aruga
  • Publication number: 20090188644
    Abstract: A control method for supplying an inert gas from an inert gas source to a storage container for a molten metal through a gas feed path provided with a flow sensor for monitoring the gas flow rate and a solenoid valve for opening and closing the gas feed path for use with metal molding. The control method comprises; turning off the solenoid valve at a temperature of the storage container is equal to or lower than a preset temperature, and turning off the flow sensor; turning on the solenoid valve at the temperature of the storage container has reached the preset temperature, and turning on the flow sensor; and stopping the output of the heater of the storage container when a flow rate of the inert gas is equal to or lower than the preset amount; these steps are controlled in accordance with a command signal from a controller.
    Type: Application
    Filed: January 21, 2009
    Publication date: July 30, 2009
    Applicant: Nissei Plastic Industrial Co., Ltd.
    Inventors: Yasuhiko Takeuchi, Mamoru Miyagawa, Ikuo Uwadaira
  • Publication number: 20090178776
    Abstract: A device for melting, storing, and feeding a metal material is provided which can store a large amount of molten metal material corresponding to molding cycles with a compact configuration, using barrels to melt bar-shaped metal materials and a tank-and-barrel storage unit to store the molten metal material. The storage unit for the molten metal material is composed of an upper storage tank and a lower material temperature control barrel having a smaller diameter, the barrel being perpendicularly arranged under and in communication with the bottom center of the tank. The melting barrels for bar-shaped metal materials are made of barrel bodies having an inside diameter and a length appropriate to accommodate the bar-shaped metal materials. A more than one melting barrel is vertically arranged in parallel on a lid member of the storage tank, with their bottom openings facing the inside of the storage tank.
    Type: Application
    Filed: January 15, 2009
    Publication date: July 16, 2009
    Applicant: Nissei Plastic Industrial Co., Ltd.
    Inventors: Masaaki Minamimura, Yasuhiko Takeuchi, Toshiyasu Koda, Mamoru Miyagawa, Ikuo Uwadaira, Taku Kawano
  • Publication number: 20090165984
    Abstract: Leakage of molten metal material from between a cylinder body having a tight-fitting liner and a nozzle member of an injection apparatus is prevented through the interaction of the nozzle member and a coupling ring with the liner.
    Type: Application
    Filed: December 17, 2008
    Publication date: July 2, 2009
    Applicant: Nissei Plastic Industrial Co., Ltd.
    Inventors: Toshiyasu Koda, Mamoru Miyagawa, Yasuhiko Takeuchi
  • Patent number: 7519450
    Abstract: An actuator is driven by use of a power drive source, while drive output of the power drive source is switched among a plurality of different drive outputs. Values of a physical quantity regarding an operation state of the actuator and a physical quantity regarding energy consumption corresponding to the operation state are detected. One of the drive outputs is selected on the basis of the detected values and in accordance with a predetermined selection method, and the actuator is driven with the selected drive output.
    Type: Grant
    Filed: July 7, 2005
    Date of Patent: April 14, 2009
    Assignee: Nissei Plastic Industrial Co Ltd.
    Inventors: Hiroshi Yamaura, Yoshimoto Unno
  • Publication number: 20090090749
    Abstract: This is provided a method for preventing leaking of molten metal from a nozzle in an injection apparatus provided with a plunger within a cylinder body, a supply opening formed in an upper portion of the cylinder body, and a furnace for melting and holding the metal material provided on a top portion of the injection cylinder and having an outlet at the bottom end of the furnace communicated with the supply opening.
    Type: Application
    Filed: October 2, 2008
    Publication date: April 9, 2009
    Applicant: Nissei Plastic Industrial Co., Ltd.
    Inventors: Masaaki Minamimura, Yasuhiko Takeuchi, Toshiyasu Koda, Mamoru Miyagawa, Ikuo Uwadaira, Taku Kawano
  • Patent number: 7462388
    Abstract: The present invention relates to a conductive resin molded product having an insulating skin produced by a composite comprising a non-conductive resin and conductive material. The invention also provides a method for producing the conductive resin molded product.
    Type: Grant
    Filed: November 25, 2003
    Date of Patent: December 9, 2008
    Assignee: Nissei Plastic Industrial Co., Ltd.
    Inventors: Atsushi Koide, Yoshitoshi Yamagiwa, Masashi Suganuma, Yoshihiko Takahashi
  • Publication number: 20080203628
    Abstract: A method for controlling a molten metal material in an injection apparatus that includes a cylinder body with a nozzle at a front end, and a discharge opening on a bottom side of a rear portion. Heating means are provided on an outer periphery of the cylinder body and an injection cylinder is inserted onto an injection plunger for a forward and backward travel within a clearance inside the cylinder body. A material melting and supplying apparatus on a top portion of the injection cylinder has a bottom end outlet communicating with a cylinder body supply opening. Molten metal material accumulates from the supply opening in a cylinder front portion by backward plunge travel and is injected by a forward plunge travel. Heating means maintains the temperature of the molten metal material in front and middle cylinder portions and allows a lower temperature in a rear portion providing a seal metal as well as a lubricant.
    Type: Application
    Filed: February 5, 2008
    Publication date: August 28, 2008
    Applicant: Nissei Plastic Industrial Co., Ltd.
    Inventors: Toshiyasu Koda, Mamoru Miyagawa
  • Patent number: 7391336
    Abstract: Each of molding machines has a conductive line whose electrification state changes as a result of anomalous stoppage. An anomaly monitoring system includes detection sections provided in the conductive lines so as to detect the electrification states thereof; a data processing section having input ports to which the detection sections are connected, wherein, when a detection signal indicating the electrification state of a conductive line is provided from a detection section to an input port, the data processing section outputs data regarding a mail address and a message prepared in accordance with the input port having received the detection signal and the electrification state; and a mail transmission section which receives the data output from the data processing section and sends an electronic mail containing the message to a communication terminal corresponding to the mail address.
    Type: Grant
    Filed: March 29, 2005
    Date of Patent: June 24, 2008
    Assignee: Nissei Plastic Industrial Co., Ltd.
    Inventors: Eiki Wakabayashi, Kazunaga Suzuki