Patents Assigned to NOVA Chemicals (International) S.A.
  • Patent number: 10730036
    Abstract: A process for preparing an oxidative dehydrogenation catalyst or oxidative dehydrogenation catalyst precursor that includes mixing solutions of molybdenum and tellurium at a pH from about 3.3 to 7.5; adjusting the pH of the resulting solution back to about 5 and adding VOSO4 and adding a solution of Nb2O5 and oxalic acid and treating the resulting precursor slurry in a controlled pressure hydrothermal process to obtain the catalyst.
    Type: Grant
    Filed: January 30, 2019
    Date of Patent: August 4, 2020
    Assignee: NOVA Chemicals (International) S.A.
    Inventors: Xiaoliang Gao, Vasily Simanzhenkov, Marie Barnes, David Sullivan, Hanna Drag, Yoonhee Kim, Perry de Wit
  • Publication number: 20200238260
    Abstract: Oxidative dehydrogenation catalysts for converting lower paraffins to alkenes such as ethane to ethylene when prepared as an agglomeration, for example extruded with supports chosen from slurries of TiO2, ZrO2 Al2O3, AlO(OH) and mixtures thereof have a lower temperature at which 25% conversion is obtained.
    Type: Application
    Filed: April 13, 2020
    Publication date: July 30, 2020
    Applicant: NOVA Chemicals (International) S.A.
    Inventors: Yoonhee Kim, Vasily Simanzhenkov, Xiaoliang Gao, David Sullivan, Marie Annette Barnes, Renee Laurel Anseeuw, Yipei Styles
  • Publication number: 20200238250
    Abstract: The various embodiments of the present invention relate to a polymerization reactor where the agitator mixing performance is optimized for use with a high activity catalyst and methods for developing the same.
    Type: Application
    Filed: March 12, 2020
    Publication date: July 30, 2020
    Applicant: NOVA Chemicals (International) S.A.
    Inventors: Yves Lacombe, Eric Clavelle, Stephen Salomons, Andrew Hawryluk, Stephen John Brown, Marion Walls
  • Publication number: 20200224012
    Abstract: A dual reactor solution polymerization process gives high density polyethylene compositions containing a first ethylene copolymer and a second ethylene copolymer. The polyethylene compositions can be used in the manufacture of injection molded closures or cast film having good barrier properties.
    Type: Application
    Filed: January 17, 2020
    Publication date: July 16, 2020
    Applicant: NOVA Chemicals (International) S.A.
    Inventors: XiaoChuan Wang, Stephen Salomons
  • Publication number: 20200224013
    Abstract: This disclosure relates to ethylene interpolymer compositions and films prepared therefrom. Specifically: ethylene interpolymer products having: a dimensionless nonlinear rheology network parameter, ?int., greater than or equal to 0.01, satisfying 0.01×(Z?50)0.78??int.?0.01×(Z?60)0.78 inequality wherein Z is a normalized molecular weight defined by Z = M w M e where Mw and Me are the weight average and entanglement molecular weights, and; a residual catalytic metal of from ?0.03 to ?5 ppm of hafnium. The disclosed ethylene interpolymer products have a melt index from about 0.3 to about 500 dg/minute, a density from about 0.855 to about 0.975 g/cc, a polydispersity, M w M n , from about 1.7 to about 25 and a Composition Distribution Breadth Index (CDBI50) from about 1% to about 98%.
    Type: Application
    Filed: March 23, 2020
    Publication date: July 16, 2020
    Applicant: NOVA Chemicals (International) S.A.
    Inventors: Soheil Sadeghi, Fazle Sibtain, Zengrong Zhang, Niousha Kazemi, Monika Kleczek, Vinod Konaganti, Bronwyn Gillon, Shivendra Goyal, Sepideh Kasiri, Stephen Salomons, Kenneth Taylor, Mehdi Keshtkar
  • Publication number: 20200216645
    Abstract: This disclosure relates to ethylene interpolymer product having intermediate branching. Intermediate branching was defined as branching that was longer than the branch length due to comonomer and shorter than the entanglement molecular weight (Me). Intermediately branched ethylene interpolymer products were produced in a continuous solution polymerization process employing an intermediate branching catalyst formulation. Intermediately branched ethylene interpolymer products were characterized by a Non-Comonomer Index Distribution (NCIDi), a melt index from 0.3 to 500 dg/minute, a density from 0.858 to 0.965 g/cm3, a polydispersity (Mw/Mn) from about 2 to about 25 and a CDBI50 from about 10% to about 98%. A method based on triple detection cross fractionation chromatography (3D-CFC) was disclosed to measure NCIDi.
    Type: Application
    Filed: January 9, 2019
    Publication date: July 9, 2020
    Applicant: NOVA Chemicals (International) S.A.
    Inventors: Zengrong Zhang, Fazle Sibtain, Niousha Kazemi, Kenneth Taylor, Shivendra Goyal
  • Patent number: 10695754
    Abstract: Oxidative dehydrogenation catalysts comprising MoVNbTeO having improved consistency of composition and a 25% conversion of ethylene at less than 420° C. and a selectivity to ethylene above 95% are prepared by treating the catalyst precursor with H2O2 in an amount equivalent to 0.30-2.8 mL H2O2 of a 30% solution per gram of catalyst precursor prior to calcining.
    Type: Grant
    Filed: May 24, 2019
    Date of Patent: June 30, 2020
    Assignee: NOVA Chemicals (International) S.A.
    Inventors: Vasily Simanzhenkov, Xiaoliang Gao, David Jeffrey Sullivan, Hanna Drag, Leonid Modestovich Kustov, Aleksey Victorovich Kucherov, Elena Dmitrievna Finashina
  • Publication number: 20200199338
    Abstract: A polymer suitable for use in a thin film hinge (living hinge) comprising from about 0.1 to about 5 weight % of a C4-8 comonomer and the balance ethylene, said composition having a density as determined according to ASTM D 792 from about 0.945 to about 0.965 g/cm3; a melt index as determined according to ASTM D1238 (2.16 kg/190° C.) from about 10 to about 20 g/10 min; a weight average molecular weight (Mw) from about 45,000 to about 55,000 g/mol; a polydispersity from about 2.5 to about 3.1 and when molded into a strip having a length of about 13 cm and gross thickness from about 50 to about 70 mil (about 1 to about 2 mm) and completely bent over end to end four times to create a thinned region or crease having a thickness from about 15 to about 30 mil (about 0.3 to about 0.7 mm) tested by bending and releasing the deformed thinned region of the strip through a radius of curvature from about 180 to about 190° about a rounded plate goes through not less than 500 cycles without breaking.
    Type: Application
    Filed: March 5, 2020
    Publication date: June 25, 2020
    Applicant: NOVA Chemicals (International) S.A.
    Inventors: Jason Michael Rycroft, Gilbert Alexander Arnould, Matthew Zaki Botros, Mark Rejman
  • Patent number: 10683376
    Abstract: This disclosure relates to an improved continuous solution polymerization process wherein production rate is increased. Process solvent, ethylene, optional comonomers, optional hydrogen and a bridged metallocene catalyst formulation are injected into a first reactor to form a first ethylene interpolymer. Optionally, process solvent, ethylene, optional comonomers, optional hydrogen and a bridged metallocene catalyst formulation are injected into a second reactor forming a second ethylene interpolymer. The first and second reactors may be configured in series or parallel modes of operation. Optionally, a third ethylene interpolymer is formed in a third reactor, wherein a homogeneous catalyst formulation or a heterogeneous catalyst formulation is employed. In solution, the first, optional second and optional third ethylene interpolymers are combined, the catalyst is deactivated, the solution is optionally passivated and following a phase separation process an ethylene interpolymer product is recovered.
    Type: Grant
    Filed: November 7, 2017
    Date of Patent: June 16, 2020
    Assignee: NOVA Chemicals (International) S.A.
    Inventors: Niousha Kazemi, Monika Kleczek, Vinod Konaganti, Bronwyn Gillon, Shivendra Kumar Goyal, Fazle Sibtain, Sepideh Kasiri, Stephen Salomons, Kenneth Edward Taylor, Mehdi Keshtkar
  • Patent number: 10675605
    Abstract: The various embodiments of the present invention relate to a polymerization reactor where the agitator mixing performance is optimized for use with a high activity catalyst and methods for developing the same.
    Type: Grant
    Filed: January 4, 2016
    Date of Patent: June 9, 2020
    Assignee: NOVA Chemicals (International) S.A.
    Inventors: Yves Lacombe, Eric Clavelle, Stephen Salomons, Andrew Hawryluk, Stephen John Brown, Marion Walls
  • Patent number: 10676552
    Abstract: The disclosure provides an ethylene copolymer having a density of from 0.912 g/cm3 to 0.925 g/cm3, a melt flow ratio (I21/I2) of from 20 to 30, and a normal comonomer distribution profile in a GPC-FTIR analysis, wherein the normal comonomer distribution profile has a slope of from ?3.5 to ?7.5, where the slope is defined as the number of short chain branches per 1000 carbons at a molecular weight of 300,000 minus the number of short chain branches per 1000 carbons at a molecular weight of 30,000. The ethylene copolymers have improved bulk density and when made into film, provide good physical properties.
    Type: Grant
    Filed: May 21, 2018
    Date of Patent: June 9, 2020
    Assignee: NOVA Chemicals (International) S.A.
    Inventors: Patrick Lam, Victoria Ker, Mark Kelly
  • Publication number: 20200171469
    Abstract: A catalyst for oxidative dehydrogenation (ODH) of ethane with an empirical formula Mo—V—Te—Nb—Pd—O produced using a process comprising impregnation of the Pd component on the surface of the catalyst following a calcination step using a Pd compound free of halogens. The resulting catalyst can be used in both diluted and undiluted ODH processes and shows higher than expected activity without any loss of selectivity.
    Type: Application
    Filed: January 20, 2020
    Publication date: June 4, 2020
    Applicant: NOVA Chemicals (International) S.A.
    Inventors: Vasily Simanzhenkov, Xiaoliang Gao, David Jeffrey Sullivan, Leonid Modestovich Kustov, Aleksey Victorovich Kucherov, Elena Dmitrievna Finashina
  • Publication number: 20200171468
    Abstract: A catalyst for oxidative dehydrogenation (ODH) of ethane with an empirical formula Mo—V—Te—Nb—Pd—O produced using a process comprising impregnation of the Pd component on the surface of the catalyst following a calcination step using a Pd compound free of halogens. The resulting catalyst can be used in both diluted and undiluted ODH processes and shows higher than expected activity without any loss of selectivity.
    Type: Application
    Filed: January 20, 2020
    Publication date: June 4, 2020
    Applicant: NOVA Chemicals (International) S.A.
    Inventors: Vasily Simanzhenkov, Xiaoliang Gao, David Jeffrey Sullivan, Leonid Modestovich Kustov, Aleksey Victorovich Kucherov, Elena Dmitrievna Finashina
  • Patent number: 10668441
    Abstract: Incorporating into a fixed bed reactor for an exothermal reaction having a catalyst supported on a support having a thermal conductivity typically less than 30 W/mk within the reaction temperature control limits heat dissipative particles having a thermal conductivity of at least 50 W/mk less than 30 W/mk within the reaction temperature control limits helps control the temperature of the reactor bed.
    Type: Grant
    Filed: September 8, 2016
    Date of Patent: June 2, 2020
    Assignee: NOVA Chemicals (International) S.A.
    Inventors: Vasily Simanzhenkov, Kamal Elias Serhal, Shahin Goodarznia
  • Patent number: 10669355
    Abstract: Provided in this disclosure are organometallic complexes that contain i) a metal atom selected from Hf and Zr; 2) a phosphinimine ligand; 3) an amido-ether ligand and at least one other ancillary ligand. The use of such a complex, in combination with an activator, as an olefin polymerization catalyst is demonstrated. The catalysts are effective for the copolymerization of ethylene with an alpha olefin (such as 1-butene, 1-hexene, or 1-octene) and enable the production of high molecular weight copolymers (Mw greater than 25,000) with good comonomer incorporation at high productivity.
    Type: Grant
    Filed: April 25, 2019
    Date of Patent: June 2, 2020
    Assignee: NOVA Chemicals (International) S.A.
    Inventors: Darryl Morrison, P. Scott Chisholm, Cliff Baar, Graham Lee, Janelle Smiley-Wiens
  • Patent number: 10668454
    Abstract: The preparation of an oxidative dehydrogenation catalyst comprising Mo, V, Nb and Te using a hydrothermal step. In some embodiments, the activity and reproducibility of the catalyst is improved by conducting the hydrothermal step while permitting gaseous products to leave the reactor. In some instances a condenser may be upstream of the outlet of the reactor.
    Type: Grant
    Filed: October 10, 2017
    Date of Patent: June 2, 2020
    Assignee: NOVA Chemicals (International) S.A.
    Inventors: Vasily Simanzhenkov, Xiaoliang Gao, David Jeffrey Sullivan
  • Publication number: 20200165422
    Abstract: This disclosure relates to a continuous solution polymerization process wherein production rate is increased. Process solvent, ethylene, optional comonomers, optional hydrogen and a single site catalyst formulation are injected into a first reactor forming a first ethylene interpolymer. Process solvent, ethylene, optional comonomers, optional hydrogen and a heterogeneous catalyst formulation are injected into a second reactor forming a second ethylene interpolymer. The first and second reactors may be configured in series or parallel modes of operation. Optionally, a third ethylene interpolymer is formed in an optional third reactor, wherein an optional heterogeneous catalyst formulation may be employed. In a solution phase, the first, second and optional third ethylene interpolymers are combined, the catalyst is deactivated, the solution is passivated and following a phase separation process an ethylene interpolymer product is recovered.
    Type: Application
    Filed: January 24, 2020
    Publication date: May 28, 2020
    Applicant: NOVA Chemicals (International) S.A.
    Inventors: Fazle Sibtain, Christopher John Brooke Dobbin, Donald Gary Hartlen, Kenneth Edward Taylor, Hamidreza Khakdaman
  • Patent number: 10661256
    Abstract: Oxidative dehydrogenation catalysts for converting lower paraffins to alkenes such as ethane to ethylene when prepared as an agglomeration, for example extruded with supports chosen from slurries of TiO2, ZrO2 Al2O3, AlO(OH) and mixtures thereof have a lower temperature at which 25% conversion is obtained.
    Type: Grant
    Filed: July 20, 2018
    Date of Patent: May 26, 2020
    Assignee: NOVA Chemicals (International) S.A.
    Inventors: Yoonhee Kim, Vasily Simanzhenkov, Xiaoliang Gao, David Sullivan, Marie Annette Barnes, Renee Laurel Anseeuw, Yipei Styles
  • Publication number: 20200157023
    Abstract: A process, a system, and an apparatus are provided for converting a lower alkane to an alkene. Oxygen and the lower alkane are provided to an ODH reactor to convert at least a portion of the lower alkane to an alkene. An ODH stream comprising the alkene, an oxygenate, steam, and a carbon-based oxide is produced. The bulk of the oxygenate is removed from the ODH outlet stream by non-dilutive cooling, with residual oxygenate being removed using dilutive quenching with a carbonate. Subsequently, separation of the carbon-based oxide from the alkene is achieved using a caustic tower, which also produces spent caustic in the form of a carbonate, which is then used as the carbonate for dilutive quenching. Dilutive quenching using a carbonate allows conversion of the oxygenate to an acetate, which can then be used to simplify separation of the oxygenate from water.
    Type: Application
    Filed: October 9, 2019
    Publication date: May 21, 2020
    Applicant: NOVA Chemicals (International) S.A.
    Inventors: Bolaji Olayiwola, Vasily Simanzhenkov, Shahin Goodarznia, Kamal Serhal
  • Publication number: 20200156055
    Abstract: Oxidative dehydrogenation of alkanes employs a catalyst, usually a mixed metal oxide, to convert, in the presence of oxygen, a lower alkane into its corresponding alkene. Continuous operation of an oxidative dehydrogenation process may result in a gradual decrease of catalyst activity and or selection, requiring downtime for regeneration. Provided herein is a process for regeneration of an oxidative dehydrogenation catalyst including initiating regeneration by passing a regeneration gas over the catalyst, monitoring regeneration by comparing the oxygen concentration of the regeneration gas before and after being passed over the catalyst, and ceasing regeneration when the oxygen concentration of the regeneration gas after passed over the catalyst is at least 90% of the concentration of the regeneration gas before being passed over the catalyst.
    Type: Application
    Filed: November 21, 2019
    Publication date: May 21, 2020
    Applicant: NOVA Chemicals (International) S.A.
    Inventors: Shahin Goodarznia, Vasily Simanzhenkov, Kamal Serhal