Patents Assigned to NOVA Chemicals (International) S.A.
  • Patent number: 11186905
    Abstract: An anti-coking surface having a thickness up to 15 microns comprising from 15 to 50 wt. % of MnCr2O4 (for example manganochromite); from 15 to 25 wt. % of Cr0.23Mn0.08Ni0.69 (for example chromium manganese nickel); from 10 to 30 wt. % of Cr1.3Fe0.7O3 (for example chromium iron oxide); from 12 to 20 wt. % of Cr2O3 (for example eskolaite); from 4 to 20 wt. % of CuFe5O8 (for example copper iron oxide); and less than 5 wt. % of one or more compounds chosen from FeO(OH), CrO(OH), CrMn, Si and SiO2 (either as silicon oxide or quartz) and less than 0.5 wt. % of aluminum in any form provided that the sum of the components is 100 wt. % is provided on steel.
    Type: Grant
    Filed: February 21, 2018
    Date of Patent: November 30, 2021
    Assignee: NOVA CHEMICALS (INTERNATIONAL) S.A.
    Inventors: Evan Mah, Vasily Simanzhenkov, Leslie Benum, Hany Farag, Bolaji Olayiwola
  • Patent number: 11180581
    Abstract: Provided in this disclosure are organometallic complexes that contain i) a metal atom selected from Hf and Zr; 2) a phosphinimine ligand; 3) an amido-ether ligand and at least one other ancillary ligand. The use of such a complex, in combination with an activator, as an olefin polymerization catalyst is demonstrated. The catalysts are effective for the copolymerization of ethylene with an alpha olefin (such as 1-butene, 1-hexene, or 1-octene) and enable the production of high molecular weight copolymers (Mw greater than 25,000) with good comonomer incorporation at high productivity.
    Type: Grant
    Filed: April 28, 2020
    Date of Patent: November 23, 2021
    Assignee: NOVA Chemicals (International) S.A.
    Inventors: Darryl Morrison, P. Scott Chisholm, Cliff Baar, Graham Lee, Janelle Smiley-Wiens
  • Patent number: 11167267
    Abstract: Oxidative dehydrogenation catalysts including mixed oxides of Mo, V, Nb, Te, and optionally a promoter may be dissolved in aqueous solutions of oxalic acid. This permits the removal of catalyst and catalyst residues from reactors for the oxidative dehydrogenation of paraffins and particularly ethane.
    Type: Grant
    Filed: June 18, 2019
    Date of Patent: November 9, 2021
    Assignee: NOVA Chemicals (International) S.A.
    Inventors: Xiaoliang Gao, Vasily Simanzhenkov, Shahin Goodarznia, Marie Barnes, David Sullivan
  • Patent number: 11148406
    Abstract: Multilayer Films have a first skin layer that is prepared from a high density polyethylene and a second skin layer (also referred to as the sealant layer) that is prepared from a linear low density polyethylene (LLDPE) having a density of from 0.90 to 0.92 g/cc and a Dilution Index, Yd, of greater than 0°. Seals can be prepared by placing two pieces of this film against each other such that the sealant layers are in contact with each other, then applying heat to at least one high density skin layer such that heat is transmitted/conducted through the multilayer film in a sufficient amount to melt the sealant layer and form a seal. The use of LLDPE having a Dilution Index of greater than 0° has been found to improve the sealing performance of multilayer films in comparison to multilayer films where the sealant layer is a conventional LLDPE having a Dilution Index of less than 0°.
    Type: Grant
    Filed: February 15, 2019
    Date of Patent: October 19, 2021
    Assignee: NOVA Chemicals (International) S.A.
    Inventor: Robert Clare
  • Patent number: 11149137
    Abstract: A dual reactor solution polymerization process gives high density polyethylene compositions containing a first ethylene copolymer and a second ethylene copolymer. The polyethylene compositions can be used in the manufacture of injection molded closures or cast film having good barrier properties.
    Type: Grant
    Filed: January 17, 2020
    Date of Patent: October 19, 2021
    Assignee: NOVA Chemicals (International) S.A.
    Inventors: XiaoChuan Wang, Stephen Salomons
  • Patent number: 11142634
    Abstract: This disclosure relates to a continuous solution polymerization process wherein production rate is increased. Process solvent, ethylene, optional comonomers, optional hydrogen and a single site catalyst formulation are injected into a first reactor forming a first ethylene interpolymer. Process solvent, ethylene, optional comonomers, optional hydrogen and a heterogeneous catalyst formulation are injected into a second reactor forming a second ethylene interpolymer. The first and second reactors may be configured in series or parallel modes of operation. Optionally, a third ethylene interpolymer is formed in an optional third reactor, wherein an optional heterogeneous catalyst formulation may be employed. In a solution phase, the first, second and optional third ethylene interpolymers are combined, the catalyst is deactivated, the solution is passivated and following a phase separation process an ethylene interpolymer product is recovered.
    Type: Grant
    Filed: January 24, 2020
    Date of Patent: October 12, 2021
    Assignee: NOVA Chemicals (International) S.A.
    Inventors: Fazle Sibtain, Christopher John Brooke Dobbin, Donald Gary Hartlen, Kenneth Edward Taylor, Hamidreza Khakdaman
  • Patent number: 11142599
    Abstract: The disclosure provides an ethylene copolymer having a density of from 0.912 g/cm3 to 0.925 g/cm3, a melt flow ratio (I21/I2) of from 20 to 30, and a normal comonomer distribution profile in a GPC-FTIR analysis, wherein the normal comonomer distribution profile has a slope of from ?3.5 to ?7.5, where the slope is defined as the number of short chain branches per 1000 carbons at a molecular weight of 300,000 minus the number of short chain branches per 1000 carbons at a molecular weight of 30,000. The ethylene copolymers have improved bulk density and when made into film, provide good physical properties.
    Type: Grant
    Filed: April 30, 2020
    Date of Patent: October 12, 2021
    Assignee: NOVA Chemicals (International) S.A.
    Inventors: Patrick Lam, Victoria Ker, Mark Kelly
  • Patent number: 11110423
    Abstract: Incorporating into a fixed bed reactor for an exothermal reaction having a catalyst supported on a support having a thermal conductivity typically less than 30 W/mk within the reaction temperature control limits heat dissipative particles having a thermal conductivity of at least 50 W/mk less than 30 W/mk within the reaction temperature control limits helps control the temperature of the reactor bed.
    Type: Grant
    Filed: April 27, 2020
    Date of Patent: September 7, 2021
    Assignee: NOVA Chemicals (International) S.A.
    Inventors: Vasily Simanzhenkov, Kamal Elias Serhal, Shahin Goodarznia
  • Patent number: 11111194
    Abstract: Oxidative dehydrogenation is an alternative to the energy extensive steam cracking process presently used for the production of olefins from paraffins. Various embodiments of an oxidative dehydrogenation chemical complex designed to allow removal of sulfur containing contaminants that collect in the gas mixer unit and in the feed lines leading to the ODH reactor are disclosed herein.
    Type: Grant
    Filed: January 17, 2019
    Date of Patent: September 7, 2021
    Assignee: NOVA CHEMICALS (INTERNATIONAL) S.A.
    Inventors: Vasily Simanzhenkov, Shahin Goodarznia, Christina Orta, Kamal Serhal, Eric Clavelle, Michael Koselek, Yoonhee Kim
  • Patent number: 11111368
    Abstract: A continuous solution polymerization process is disclosed wherein at least two catalyst formulations are employed. A first homogeneous catalyst formulation is employed in a first reactor to produce a first ethylene interpolymer and a first heterogeneous catalyst formulation is employed in a second reactor to produce a second ethylene interpolymer. Optionally a third ethylene interpolymer is formed in a third reactor. The resulting ethylene interpolymer products possess desirable properties in a variety of end use applications, for example in film applications. A means for increasing the molecular weight of the first ethylene interpolymer is disclosed and/or a means for increasing the temperature of the first reactor, relative to a third homogeneous catalyst formulation. A means for reducing the (?-olefin/ethylene) weight ratio in the first reactor is disclosed and/or reducing the density of the first ethylene interpolymer, relative to a third homogeneous catalyst formulation.
    Type: Grant
    Filed: June 24, 2020
    Date of Patent: September 7, 2021
    Assignee: NOVA Chemicals (International) S.A.
    Inventors: Zengrong Zhang, Niousha Kazemi, Stephen Salomons, Monika Kleczek, Mehdi Keshtkar, Brian Molloy, Qinyan Wang, Peter Zoricak, Charles Carter, XiaoChuan Wang, Christopher Dobbin, Fazle Sibtain, Kenneth Taylor, Lawrence VanAsseldonk, Hamidreza Khakdaman
  • Publication number: 20210253321
    Abstract: The present disclosure describes bottle closure assemblies which are made at least in part with a polyethylene composition having good processability, good organoleptic properties and good dimensional stability. The bottle closure assembly includes a cap portion, an elongated tether portion, and a retaining means portion. The retaining means portions engages a bottle neck or an upper portion of a bottle. The elongated tether portion connects at least one point on the cap portion to at least one point on the retaining means portion so as to prevent loss of the cap portion from a bottle.
    Type: Application
    Filed: May 4, 2021
    Publication date: August 19, 2021
    Applicant: NOVA Chemicals (International) S.A.
    Inventors: XiaoChuan Wang, Ian Gibbons, Eric Vignola, Cliff Baar, Amin Mirzadeh
  • Publication number: 20210237036
    Abstract: Mixed metal oxide catalysts having an amorphous content of not less than 40 wt. % are prepared by calcining the catalyst precursor fully or partially enclosed by a porous material having a melting temperature greater than 600° C. in an inert container including heating the catalyst precursor at a rate from 0.5 to 10° C. per minute from room temperature to a temperature from 370° C. to 540° C. under a stream of pre heated gas chosen from steam and inert gas and mixtures thereof at a pressure of greater than or equal to 1 psig having a temperature from 300° C. to 540° C. and holding the catalyst precursor at that temperature for at least 2 hours and cooling the catalyst precursor to room temperature.
    Type: Application
    Filed: April 21, 2021
    Publication date: August 5, 2021
    Applicant: NOVA Chemicals (International) S.A.
    Inventors: Vasily Simanzhenkov, Xiaoliang Gao, David Sullivan, Yipei Styles, Yoonhee Kim, Hanna Drag, Marie Barnes
  • Patent number: 11078351
    Abstract: This disclosure relates to a continuous solution polymerization process where ethylene interpolymer products having an improved color index; for example, products having higher whiteness (Whiteness Index (WI)) and lower yellowness (Yellowness Index (YI)). Product color was improved by adjusting selected solution polymerization reaction conditions. The disclosed ethylene interpolymer products have improved color relative to comparative polyethylene compositions.
    Type: Grant
    Filed: March 5, 2018
    Date of Patent: August 3, 2021
    Assignee: NOVA Chemicals (International) S.A.
    Inventors: Fazle Sibtain, Christopher John Brooke Dobbin, Kenneth Edward Taylor, Hamidreza Khakdaman, P Scott Chisholm
  • Patent number: 11077430
    Abstract: Oxidative dehydrogenation catalysts comprising MoVNbTeO having improved consistency of composition and a 25% conversion of ethylene at less than 420° C. and a selectivity to ethylene above 95% are prepared by treating the catalyst precursor with H2O2 in an amount equivalent to 0.30-2.8 mL H2O2 of a 30% solution per gram of catalyst precursor prior to calcining.
    Type: Grant
    Filed: May 21, 2020
    Date of Patent: August 3, 2021
    Assignee: NOVA Chemicals (International) S.A.
    Inventors: Vasily Simanzhenkov, Xiaoliang Gao, David Sullivan, Hanna Drag, Leonid Modestovich Kustov, Aleksey Victorovich Kucherov, Elena Dmitrievna Finashina
  • Publication number: 20210221929
    Abstract: This disclosure relates to ethylene interpolymer compositions and films prepared therefrom. Specifically: ethylene interpolymer products having: a dimensionless Long Chain Branching Factor, LCBF, greater than or equal to 0.001; a residual catalytic metal of from ?0.03 to ?5 ppm of hafnium, and; a dimensionless unsaturation ratio, UR, of from ??0.40 to ?0.06, wherein UR is defined by the following relationship; UR=(SCU?TU)/TU, where SCU is the amount of a side chain unsaturation per 100 carbons and TU is amount of a terminal unsaturation per 100 carbons, in said ethylene interpolymer product. The disclosed ethylene interpolymer products have a melt index from about 0.3 to about 500 dg/minute, a density from about 0.855 to about 0.975 g/cc, a polydispersity (Mw/Mn) from about 1.7 to about 25 and a Composition Distribution Breadth Index (CDBI50) from about 1% to about 98%.
    Type: Application
    Filed: March 31, 2021
    Publication date: July 22, 2021
    Applicant: NOVA CHEMICALS (INTERNATIONAL) S.A.
    Inventors: Niousha Kazemi, Monika Kleczek, Vinod Konaganti, Bronwyn Gillon, Shivendra Goyal, Fazle Sibtain, Sepideh Kasiri, Stephen Salomons, Kenneth Taylor, Mehdi Keshtkar
  • Patent number: 11066493
    Abstract: This disclosure relates to a method and an apparatus for the delivery of a multi-component olefin polymerization catalyst to a polymerization reactor. The components soluble in a first solvent are delivered under pressure along with that solvent in a first delivery conduit. The components that are insoluble in the first solvent but are soluble in a second solvent are delivered under pressure in a second delivery conduit which is arranged coaxially with and disposed within the first conduit, such that the inner conduit and outer conduit terminate at a common catalyst component mixing conduit which extends into the polymerization reactor and in which the catalyst components mix to form an active polymerization catalyst.
    Type: Grant
    Filed: June 25, 2019
    Date of Patent: July 20, 2021
    Assignee: NOVA Chemicals (International) S.A.
    Inventors: Stephen Brown, Eric Clavelle, Geoffrey Harding
  • Patent number: 11060722
    Abstract: A tip burner for a flare comprises a diffuser (7) which is sealingly connected downstream to a shroud (9) comprising a tightly packed bed of granular material (13). The stream of fuel and oxidizer flows to a diffuser where is mixed and tangentially swirled by a swirler (8) located either in the diffuser or in a closed proximity to the diffuser inlet. The mixture flows next to the shroud where the granular material provides a tortious flow path for the stream, restructuring it aerodynamically and reducing its velocity, preferably to sub sonic level. A combustible mixture exits the shroud as multiple of jet, at low velocity and low turbulence. The mixture is ignited by a pilot burner installed above but in close proximity of the shroud, resulting in a stable flame which generates a low noise level.
    Type: Grant
    Filed: August 24, 2017
    Date of Patent: July 13, 2021
    Assignee: NOVA Chemicals (International) S.A.
    Inventor: Grazyna Petela
  • Patent number: 11053179
    Abstract: Provided in this disclosure is a process for the oxidative dehydrogenation of a lower alkane into a corresponding alkene. The process includes providing a gas stream comprising the lower alkane to a reactor; contacting, in the oxidative dehydrogenation reactor, the lower alkane with a catalyst that includes a mixed metal oxide; and providing to the last 50% of the oxidative dehydrogenation reactor a stream comprising from 0.01 vol. % to 10 vol. % of a C1-C3 alcohol.
    Type: Grant
    Filed: October 16, 2019
    Date of Patent: July 6, 2021
    Assignee: NOVA Chemicals (International) S.A.
    Inventors: Bolaji Olayiwola, Vasily Simanzhenkov, Shahin Goodarznia, Mohamed Aiffa
  • Patent number: 11053332
    Abstract: Embodiments of the invention described herein relate to a polyethylene polymer composition suitable for use in the manufacture of packaging articles, flexible films and/or sheets. In one embodiment, the copolymer comprises a polyethylene resin with density 0.918 g/cm3 to about 0.935 g/cm3, G? at G?(500 Pa) value, as determined from Dynamic Mechanical Analysis at 190° C., of less than 40 Pa, Mz/Mw of greater than 2, CDBI50 of greater than 60. Other embodiments relate to polymer compositions with defined molecular characteristics and formulations suitable for use in the manufacture of articles including films, sheets, bags and pouches with improved creep resistance and high toughness and a good balance of film stiffness and processability in monolayer and/or multi-layer film structures.
    Type: Grant
    Filed: February 1, 2019
    Date of Patent: July 6, 2021
    Assignee: NOVA Chemicals (International) S.A.
    Inventors: Shivendra Goyal, Bronwyn Gillon, Stephen Salomons
  • Patent number: 11052380
    Abstract: Oxidative dehydrogenation catalysts for converting lower paraffins to alkenes such as ethane to ethylene when prepared as an agglomeration, for example extruded with supports chosen from slurries of TiO2, ZrO2 Al2O3, AlO(OH) and mixtures thereof have a lower temperature at which 25% conversion is obtained.
    Type: Grant
    Filed: April 13, 2020
    Date of Patent: July 6, 2021
    Assignee: NOVA Chemicals (International) S.A.
    Inventors: Yoonhee Kim, Vasily Simanzhenkov, Xiaoliang Gao, David Sullivan, Marie Annette Barnes, Renee Laurel Anseeuw, Yipei Styles