Abstract: A system for evaporating excess water from a source includes a housing having: an air inlet, the air inlet directing air in a first direction; an air outlet; a plurality of channels arranged generally perpendicular to the first direction, the channels having undulations; and a water reservoir that feeds water into the channels. In some embodiments, baffles are created with walls that depend from the ceiling of the housing and that are interdigitated with dividers that separate the channels. This configuration can remove water generated by the source (such as an external compressor unit) in a quick and efficient manner.

Abstract: An automated pill dispensing system includes an output chute configured to hold pill-containing vials and an optical sensor located at a predetermined location in the output chute. The optical sensor includes an optical emitter and an optical detector configured to be operated cooperatively to output a detection signal indicating a presence or absence of a vial at the predetermined location of the output chute. A controller is coupled to the optical sensor and is configured to receive the detection signal therefrom, detect the presence or absence of the vial at the predetermined location of the output chute in response to the detection signal, and control a next depositing event whereby a next vial is deposited in the output chute responsive to the detection. Related methods of operation are also discussed.

Abstract: Products are dispensed from a dispensing apparatus in which products marked with transaction information are received in a two-dimensional array of moveable bins. In response to control information synthesized from transaction information on the products in the bins and a dispense request, the array is operated to place a bin at a dispensing station on the dispensing apparatus. At the dispensing station, a mechanism is operated in response to the control information to provide access to the bin. A product in the bin may then be retrieved.

Abstract: A chute assembly for a system configured to dispense objects from a bulk supply of such objects includes: an elongate chute having an open bottom end; a dispensing assembly slidably mounted to a bottom end portion of the chute, the dispensing assembly including a sleeve that receives the bottom end portion of the chute and a door mounted thereto, the sleeve being slidable between a staging position, in which the door covers the bottom end of the chute and thereby stages objects in the bottom end portion of the chute, and a dispensing position, in which the door moves away from the bottom end of the chute to enable objects staged in the bottom end portion of the chute to be dispensed from the chute; and an agitation unit coupled to the dispensing assembly, the agitation unit configured to impart energy to objects staged in the bottom end of the sleeve as the sleeve moves to the dispensing position.

Abstract: A method of calibrating positions within a materials handling system, wherein the materials handling system includes multiple stations for carrying out tasks and a carrier that is movable between the multiple stations, includes the steps of: providing calibration points at a plurality of the multiple stations; moving the carrier to at least some of the calibration points; contacting the calibration points; recording the locations of the calibration points; and determining locations of key components of the stations based on the locations of the calibration points. In some embodiments, the method includes contacting the calibration points with a calibration tool, which may include: a cylindrical body; a groove in the cylindrical body sized and configured to receive jaws from the carrier; and a cylindrical upper flange positioned on an upper end of the cylindrical body. In this configuration, the tool can be gripped by the carrier and employed to perform a variety of calibration functions.

Abstract: A stand alone imaging system is disclosed that captures undistorted, high resolution, stop-action images of objects (e.g., medicine pills) moving at automation speeds, processes the images in real time, and then performs real-time I/O based control that is a function of the image processing results. The imaging system has a form factor that enables it to be embedded inside a product (e.g., a pill dispenser). The imaging system also has a flexible I/O system so that a variety of different applications can be handled by changing only the programming and the external hardware connected to the device in which the imaging system is embedded. In the case of pill dispensing and quality control, a miniature, low cost imaging system can be embedded in a pill dispenser to obtain a pill image and then process the image in real time as the pill moves through a counting system.

Abstract: Products are dispensed from a dispensing apparatus in which products marked with transaction information are received in a two-dimensional array of moveable bins. In response to control information synthesized from transaction information on the products in the bins and a dispense request, the array is operated to place a bin at a dispensing station on the dispensing apparatus. At the dispensing station, a mechanism is operated in response to the control information to provide access to the bin. A product in the bin may then be retrieved.

Abstract: A system for evaporating excess water from a source includes a housing having: an air inlet, the air inlet directing air in a first direction; an air outlet; a plurality of channels arranged generally perpendicular to the first direction, the channels having undulations; and a water reservoir that feeds water into the channels. In some embodiments, baffles are created with walls that depend from the ceiling of the housing and that are interdigitated with dividers that separate the channels. This configuration can remove water generated by the source (such as an external compressor unit) in a quick and efficient manner.

Abstract: A medicament dispensing cabinet is comprised of a frame, at least one controller, and a plurality of drawers each movably carried by the frame and each defining a plurality of dispensing cells. A plurality of removable dispensing devices is provided with each one carried by one of the dispensing cells. Each of the dispensing cells further comprises a motor for providing rotary motion to one of the removable dispensing devices in response to the controller, a sensor operating in conjunction with the controller for counting medicament dispensed from one of the removable dispensing devices, a chute for receiving medicament dispensed from one of the removable dispensing devices and a chute gate for controlling access to the chute. The cabinet may additionally comprise a chute gate release responsive to the controller for controlling the chute gate and a chute gate sensor connected to the controller and responsive to the position of the chute gate.

Abstract: A passive chute assembly includes: a chute configured to receive objects to be dispensed, the chute having an outlet; and a passive dispensing unit attached to the chute outlet. The passive dispensing unit has a staging portion, wherein objects are captured prior to dispensing. The staging portion is movable between a staging position, in which objects may be captured within the staging portion, and a dispensing position, in which the objects may be fed gravimetrically into a receptacle positioned below the dispensing unit. The staging portion includes an adaptive opening that, when the staging portion moves to the dispensing position, opens adaptively corresponding to a diameter of the receptacle.

Abstract: An apparatus for dispensing disk-shaped objects (such as caps for pharmaceutical vials) of two different sizes comprises: first and second dispensers, the first dispenser containing objects of a first size, and the second dispenser containing objects of a second size, each of the dispensers configured to dispense the objects one at a time through an outlet in a predetermined orientation; a first outlet channel having an inlet disposed adjacent the outlet of the first dispenser; a second outlet channel having an inlet disposed adjacent the outlet of the second dispenser; and a common chute fed by the first and second outlet channels. In this configuration, the apparatus can provide objects of two different sizes to a common location (such as a closure securing station).

Abstract: A method for dispensing and detecting solid pharmaceutical articles includes: forcing an article through a dispensing channel and past a sensor configured and positioned to detect the article passing through the dispensing channel, wherein the article includes one of the solid pharmaceutical articles; generating a detection signal using the sensor responsive to the article passing through the dispensing channel, wherein the detection signal indicates a time that the article takes to traverse the sensor; and determining whether the article is a complete article or an article fragment responsive to a comparison of the time indicated by the detection signal and an article fragment travel time representing an expected travel time for a complete article to traverse the sensor that is determined independent of physical attributes of the solid pharmaceutical articles.

Abstract: A singulating disc, carried by a housing, has a plurality of openings around its periphery. The disc rotates vertically through a pickup chamber of a hopper carried by the housing. A vacuum is pulled through the openings by a pump which is connected to the disc. Items are placed in the hopper and, via gravity, fall to the bottom of the hopper where they contact the periphery of the rotating disc. The vacuum at the openings attaches an item and holds it while the disc rotates. At the top of the disc's rotation, a diverter directs the item into a path depending on the results of a fragment detection and/or counting mechanism. Items that are allowed to pass by the diverter are scraped off the disc into another path by a scraper. Negative pressure is used to singulate and count a multitude of sizes and shapes of items with no calibration. Retractable paddles, a vacuum management system, and RFID tags may be incorporated.

Abstract: A method of verifying the seating and securing of a closure on a container includes the steps of: (a) positioning a container on a stage of an automated capping station; (b) bringing a closure into contact with the container; (c) detecting the nature of a physical relationship between the container and the closure; (d) responsive to step (c), relatively moving the closure and the container if step (c) indicates seating of the closure on the container is proper; and (e) detecting the nature of a physical relationship between the closure and the container to determine whether the closure is properly secured.

Abstract: A method of producing an image of an object residing inside a transparent container of a first color includes: illuminating the container and the object with light of a second color, the second color being substantially the inverse of the first color; and producing an image of the object through the container. An image produced by this method can exhibit substantially the same color as the object itself, even when the image is taken through a colored transparent wall.