Patents Assigned to PQ Corporation
-
Patent number: 11786864Abstract: There is disclosed an organic-free, metal-containing zeolite Beta with a silica-to-alumina ratio (SAR) ranging from 5 and 20, and a metal content of at least 0.5 wt. %. There is also disclosed a method of making such a zeolite Beta without organic structure directing agent (SDA). The metal, which may comprise Fe or Cu, can be found in amounts ranging from 1-10 wt. %. A method of selective catalytic reduction of nitrogen oxides in exhaust gases using the disclosed zeolite is also disclosed.Type: GrantFiled: October 23, 2018Date of Patent: October 17, 2023Assignee: PQ CorporationInventors: Hong-Xin Li, William E Cormier, Bjorn Moden
-
Patent number: 11732065Abstract: A composition, such as a catalyst precursor or a catalyst comprising a Cr coated silica support with particularly defined levels of Na and Al, such that the resulting Cr/Silica catalyst has an increased MI potential is disclosed. In an embodiment, the disclosed catalyst composition comprises a silica-containing substrate made using a base-set gel and comprising a catalytically active metal consisting of Cr, with Al impurities of less than 50 ppm and Na in an amount of less than 800 ppm of the catalyst composition. The disclosed composition has an increased MI potential over a catalyst having higher Al content, a lower Na:Al ratio, or both. Methods of making the disclosed composition, and methods of using it to prepare a polyethylene are also disclosed.Type: GrantFiled: February 28, 2020Date of Patent: August 22, 2023Assignee: PQ CorporationInventors: Yatao Rachel Hu, Parag Rasiklal Shah, David George Collopy, Robert Joseph Parker, Myoung Kie Lee
-
Patent number: 11103857Abstract: A method of producing hydrothermally stable chabazite (CHA) zeolites is disclosed. The disclosed method is based on the use of reaction mixtures that (1) are essentially void of alkali metal cations and (2) contain the N,N,N-trimethyl-1-adamantyl ammonium (TMAda+) organic as the sole OSDA. The disclosed method results in a higher crystalline CHA zeolite that exhibits hydrothermal stability. There is also disclosed a zeolite material having a CHA-type framework structure made by the disclosed method. A method of selective catalytic reduction of NOx in exhaust gas using the material described herein is also disclosed.Type: GrantFiled: March 8, 2019Date of Patent: August 31, 2021Assignee: PQ CorporationInventors: Joshua Pacheco, Bjorn Moden
-
Patent number: 11040337Abstract: A microporous crystalline material having a molar silica to alumina ratio (SAR) ranging from 10 to 15 and a fraction of Al in the zeolite framework of 0.63 or greater is disclosed. A method of selective catalytic reduction of nitrogen oxides in exhaust gas that comprises contacting exhaust gases, typically in the presence of ammonia, urea, an ammonia generating compound, or a hydrocarbon compound, with an article comprising the disclosed microporous crystalline is also disclosed. Further, a method of making the disclosed microporous crystalline material is disclosed.Type: GrantFiled: April 30, 2019Date of Patent: June 22, 2021Assignee: PQ CorporationInventors: Hong-Xin Li, Anton Petushkov, Lifeng Wang, Bjorn Moden
-
Patent number: 11027983Abstract: An as-synthesized microporous material having a CHA structure and containing at least one organic structure directing agent that has the following general structure of the quaternary ammonium cation is disclosed: A microporous crystalline material made from the as-synthesized material is also disclosed. A method of making microporous crystalline material using one or more organic structure directing agents is also disclosed. A method of selective catalytic reduction of nitrogen oxides in exhaust gas that comprises contacting exhaust gases, typically in the presence of ammonia, urea, an ammonia generating compound, or a hydrocarbon compound, with an article comprising the disclosed microporous crystalline is also disclosed.Type: GrantFiled: June 15, 2020Date of Patent: June 8, 2021Assignee: PQ CorporationInventors: Hong-Xin Li, Bjorn Moden, Anton Petushkov
-
Publication number: 20200392009Abstract: An as-synthesized microporous material having a CHA structure and containing at least one organic structure directing agent that has the following general structure of the quaternary ammonium cation is disclosed: A microporous crystalline material made from the as-synthesized material is also disclosed. A method of making microporous crystalline material using one or more organic structure directing agents is also disclosed. A method of selective catalytic reduction of nitrogen oxides in exhaust gas that comprises contacting exhaust gases, typically in the presence of ammonia, urea, an ammonia generating compound, or a hydrocarbon compound, with an article comprising the disclosed microporous crystalline is also disclosed.Type: ApplicationFiled: June 15, 2020Publication date: December 17, 2020Applicant: PQ CORPORATIONInventors: Hong-Xin LI, Bjorn Moden, Anton Petushkov
-
Publication number: 20200197916Abstract: A metal-containing chabazite zeolite, which has an FTIR peak area ratio between the peak at 900-1300 cm?1 (Si—O—Si asymmetric stretch) and the peak at 765-845 cm?1 (˜805 cm?1 is Si—O—Si symmetric stretch) of at least 55. A method for preparing metal-containing CHA zeolites with high SCR activity at low reaction temperatures from alkali cation-free reaction mixtures that contain the three OSDA structures: metal-polyamine, N,N,N-trimethyl-1-adamantyl ammonium (TMAda+) and TMAOH. The metal-containing CHA zeolites produced by the disclosed method can be identified by XRD, FTIR spectroscopy, FT-VIS spectroscopy, and scanning electron microscopy. A method of selective catalytic reduction of NOx in exhaust gas using the material described herein is also disclosed.Type: ApplicationFiled: December 20, 2019Publication date: June 25, 2020Applicant: PQ CORPORATIONInventors: Lifeng WANG, Bjorn MODEN, James Thomas HUGHES, Hong-XIN LI
-
Publication number: 20200061594Abstract: A microporous crystalline material having a molar silica to alumina ratio (SAR) ranging from 10 to 15 and a fraction of Al in the zeolite framework of 0.63 or greater is disclosed. A method of selective catalytic reduction of nitrogen oxides in exhaust gas that comprises contacting exhaust gases, typically in the presence of ammonia, urea, an ammonia generating compound, or a hydrocarbon compound, with an article comprising the disclosed microporous crystalline is also disclosed. Further, a method of making the disclosed microporous crystalline material is disclosed.Type: ApplicationFiled: April 30, 2019Publication date: February 27, 2020Applicant: PQ CORPORATIONInventors: Hong-Xin LI, Anton PETUSHKOV, Lifeng WANG, Bjorn MODEN
-
Publication number: 20200038849Abstract: A method of producing hydrothermally stable chabazite (CHA) zeolites is disclosed. The disclosed method is based on the use of reaction mixtures that (1) are essentially void of alkali metal cations and (2) contain the N,N,N-trimethyl-1-adamantyl ammonium (TMAda+) organic as the sole OSDA. The disclosed method results in a higher crystalline CHA zeolite that exhibits hydrothermal stability. There is also disclosed a zeolite material having a CHA-type framework structure made by the disclosed method. A method of selective catalytic reduction of NOx in exhaust gas using the material described herein is also disclosed.Type: ApplicationFiled: March 8, 2019Publication date: February 6, 2020Applicant: PQ CORPORATIONInventors: Joshua PACHECO, Bjorn MODEN
-
Patent number: 10384162Abstract: There is disclosed a microporous crystalline material comprising a metal containing chabazite having a crystal size greater than 0.5 microns and a silica-to-alumina ratio (SAR) greater than 15, wherein the metal containing chabazite retains at least 80% of its initial surface area and micropore volume after exposure to temperatures of up to 900° C. in the presence of up to 10 volume percent water vapor for up to 1 hour. Methods of using the disclosed crystalline material, such as in the SCR of NOx in exhaust gas are also disclosed, as are methods of making such materials.Type: GrantFiled: December 17, 2009Date of Patent: August 20, 2019Assignee: PQ CorporationInventors: Hong-Xin Li, William E. Cormier, Bjorn Moden
-
Patent number: 10377638Abstract: There is disclosed a microporous crystalline material comprising a crystal structure having building units of double-6-rings (d6r) and pore opening of 8-rings, wherein the material comprises a first metal chosen from alkali-earth group, rare-earth group, alkali group or mixtures thereof, and a second metal chosen from copper, iron or mixtures thereof, wherein the material has molar silica to alumina ratio (SAR) from 3 to 12, and is further steamed to enhance stability. Methods of making the crystalline material are also disclosed. There is also disclosed a method of selective catalytic reduction of nitrogen oxides in exhaust gas, comprising at least partially contacting the exhaust gases with an article comprising the disclosed microporous crystalline material.Type: GrantFiled: April 9, 2015Date of Patent: August 13, 2019Assignee: PQ CorporationInventors: Hong-Xin Li, Bjorn Moden, David Cooper, William E. Cormier
-
Publication number: 20190054420Abstract: There is disclosed an organic-free, metal-containing zeolite Beta with a silica-to-alumina ratio (SAR) ranging from 5 and 20, and a metal content of at least 0.5 wt. %. There is also disclosed a method of making such a zeolite Beta without organic structure directing agent (SDA). The metal, which may comprise Fe or Cu, can be found in amounts ranging from 1-10 wt. %. A method of selective catalytic reduction of nitrogen oxides in exhaust gases using the disclosed zeolite is also disclosed.Type: ApplicationFiled: October 23, 2018Publication date: February 21, 2019Applicant: PQ CORPORATIONInventors: Hong-Xin LI, William E. CORMIER, Bjorn MODEN
-
Patent number: 10100602Abstract: Compositions and methods are disclosed for sealing subterranean spaces such as natural or induced fractures, vugs or annular spaces. The composition is composed of a base fluid consisting of a soluble alkali silicate, a gas generating additive, water, solids, and a setting agent. The gas generating additive may be coated or uncoated. The gas generating additive may also be in the form of a slurry. In the case of coated additives, the coating may act as a retarder or an accelerator to the expansion and setting agent of the soluble alkali silica. Similarly, the choice of carrier fluid in a slurry may retard or accelerate the expansion and setting of the alkali silicate-based plug.Type: GrantFiled: November 10, 2016Date of Patent: October 16, 2018Assignees: BYK USA Inc., PQ CorporationInventors: Michael James McDonald, Xianglian Li, Brett Howard Cramer, Kelly Paul Short
-
Patent number: 9981256Abstract: There is disclosed a microporous crystalline material having pore opening ranging from 3 to 5 Angstroms, where the material comprises a first metal chosen from alkali earth group, rare earth group, alkali group, or mixtures thereof, and a second metal chosen from iron, copper or mixtures thereof; and has a molar silica to alumina ratio (SAR) from 3 to 10. The microporous crystalline material disclosed herein may comprise a crystal structure having building units of double-6-rings (d6r) and pore opening of 8-rings as exemplified with framework types defined by the Structure Commission of the International Zeolite Association having structural codes of CHA, LEV, AEI, AFT, AFX, EAB, ERI, KFI, SAT, TSC, and SAV. There is also disclosed a method of selective catalytic reduction of nitrogen oxides in exhaust gas, comprising at least partially contacting the exhaust gases with an article comprising the disclosed microporous crystalline material.Type: GrantFiled: November 30, 2012Date of Patent: May 29, 2018Assignee: PQ CorporationInventors: Hong-Xin Li, Bjorn Moden, William E. Cormier
-
Patent number: 9827560Abstract: There is disclosed a highly crystalline, small crystal, ferrierite zeolite prepared from a gel containing a source of silica, alumina, alkali metal and a combination of two templating agents. The resulting material includes ferrierite crystals having a particle size of about or less than about 200 nm. The desired crystal size can be achieved by using a specific composition of the gel. The purity of the material and the crystal size was determined by using X-ray powder diffraction and scanning electron microscopy. The material has excellent surface area and micropore volume as determined by nitrogen adsorption.Type: GrantFiled: November 5, 2013Date of Patent: November 28, 2017Assignee: PQ CorporationInventors: Anton Petushkov, Hong-Xin Li, William E. Cormier
-
Patent number: 9517458Abstract: There is disclosed a microporous crystalline material having pore opening ranging from 3 to 5 Angstroms, where the material comprises a first metal chosen from alkali earth group, rare earth group, alkali group, or mixtures thereof, and a second metal chosen from iron, copper or mixtures thereof; and has a molar silica to alumina ratio (SAR) from 3 to 10. The microporous crystalline material disclosed herein may comprise a crystal structure having building units of double-6-rings (d6r) and pore opening of 8-rings as exemplified with framework types defined by the Structure Commission of the International Zeolite Association having structural codes of CHA, LEV, AEI, AFT, AFX, EAB, ERI, KFI, SAT, TSC, and SAV. There is also disclosed a method of selective catalytic reduction of nitrogen oxides in exhaust gas, comprising at least partially contacting the exhaust gases with an article comprising the disclosed microporous crystalline material.Type: GrantFiled: November 30, 2012Date of Patent: December 13, 2016Assignee: PQ CorporationInventors: Hong-Xin Li, Bjorn Moden, William E. Cormier
-
Patent number: 9458023Abstract: Embodiments of the invention relate to methods for making and compositions including aqueous alkali aluminosilicates used for conformance. The aqueous alkali aluminosilicates provide similar reaction characteristics of alkali silicates, and in addition provide enhanced conformance properties due to their ability to crystallize.Type: GrantFiled: September 9, 2013Date of Patent: October 4, 2016Assignee: PQ CORPORATIONInventors: Michael J. McDonald, Neil Miller, Janice Hamilton
-
Patent number: 9308521Abstract: Process for preparing a modified zeolite Y which process comprises subjecting zeolite Y having a silica to alumina molar ratio of at least 10 to calcination at a temperature of from 700 to 1000° C. wherein (i) the steam partial pressure is at most 0.06 bar at a temperature of from 700 to 800° C., (ii) the steam partial pressure is at most 0.08 bar at a temperature of from 800 to 850° C., (iii) the steam partial pressure is at least 0.03 bar at a temperature of from 850 to 900° C., and (iv) the steam partial pressure is at least 0.05 bar at a temperature of from 900 to 950° C. and (v) the steam partial pressure is at least 0.07 bar at a temperature of from 950 to 1000° C.Type: GrantFiled: January 16, 2014Date of Patent: April 12, 2016Assignee: PQ CORPORATIONInventors: David Allen Cooper, Cornelius Ouwehand, Laszlo Domokos, Lay Hwa Ong
-
Patent number: 9228029Abstract: A process for preparation of silica xerogel catalyst support particles having high surface areas involves ageing a silica hydrogel at a pH from 3 to 5 and at a temperature of 45° C. or more. The ageing at low pH leads to a silica gel which may be converted to a xerogel having a pore volume of 1.5 cm3/g or more and a surface area of 600 m2/g or more by removal of liquid from the pore structure by solvent exchange with a liquid solvent having a surface tension of 35 mN/m or less. The resulting particles are useful for carrying catalyst metal compounds, such as a chromium compounds, in the pore structure to act as catalyst precursors. These catalyst precursors may be activated into porous catalyst particles suitable for use for olefin polymerization to provide high activity and for forming high molecular weight polymers (low MI polymers) with good crack resistance.Type: GrantFiled: June 23, 2011Date of Patent: January 5, 2016Assignee: PQ CORPORATIONInventors: Parag Rasiklal Shah, Yatao Rachel Hu, Myoung Kie Lee
-
Patent number: 9212304Abstract: An improved drilling and completion fluid can be used in subterranean drilling for oil and gas. Sodium silicate and potassium silicate-based drilling fluids are commonly used drilling fluids with the notable attributes of exceptional shale stabilization characteristics coupled with exceptional environmental performance Environmental and wellbore stabilization characteristics are improved by using high ratio aqueous silicates wherein ratio is defined as the molar ratio of SiO2:Me2O, where Me is an alkali and is most commonly sodium or potassium (i.e. Na2O and K2O). For high ratio aqueous alkali silicates, the molar ratio of SiO2:Me2O can range from just over 4.0 to about 12.0.Type: GrantFiled: March 20, 2012Date of Patent: December 15, 2015Assignee: PQ CORPORATIONInventor: Michael J. McDonald