Patents Assigned to PQ Corporation
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Patent number: 11786864Abstract: There is disclosed an organic-free, metal-containing zeolite Beta with a silica-to-alumina ratio (SAR) ranging from 5 and 20, and a metal content of at least 0.5 wt. %. There is also disclosed a method of making such a zeolite Beta without organic structure directing agent (SDA). The metal, which may comprise Fe or Cu, can be found in amounts ranging from 1-10 wt. %. A method of selective catalytic reduction of nitrogen oxides in exhaust gases using the disclosed zeolite is also disclosed.Type: GrantFiled: October 23, 2018Date of Patent: October 17, 2023Assignee: PQ CorporationInventors: Hong-Xin Li, William E Cormier, Bjorn Moden
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Patent number: 11732065Abstract: A composition, such as a catalyst precursor or a catalyst comprising a Cr coated silica support with particularly defined levels of Na and Al, such that the resulting Cr/Silica catalyst has an increased MI potential is disclosed. In an embodiment, the disclosed catalyst composition comprises a silica-containing substrate made using a base-set gel and comprising a catalytically active metal consisting of Cr, with Al impurities of less than 50 ppm and Na in an amount of less than 800 ppm of the catalyst composition. The disclosed composition has an increased MI potential over a catalyst having higher Al content, a lower Na:Al ratio, or both. Methods of making the disclosed composition, and methods of using it to prepare a polyethylene are also disclosed.Type: GrantFiled: February 28, 2020Date of Patent: August 22, 2023Assignee: PQ CorporationInventors: Yatao Rachel Hu, Parag Rasiklal Shah, David George Collopy, Robert Joseph Parker, Myoung Kie Lee
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Patent number: 11103857Abstract: A method of producing hydrothermally stable chabazite (CHA) zeolites is disclosed. The disclosed method is based on the use of reaction mixtures that (1) are essentially void of alkali metal cations and (2) contain the N,N,N-trimethyl-1-adamantyl ammonium (TMAda+) organic as the sole OSDA. The disclosed method results in a higher crystalline CHA zeolite that exhibits hydrothermal stability. There is also disclosed a zeolite material having a CHA-type framework structure made by the disclosed method. A method of selective catalytic reduction of NOx in exhaust gas using the material described herein is also disclosed.Type: GrantFiled: March 8, 2019Date of Patent: August 31, 2021Assignee: PQ CorporationInventors: Joshua Pacheco, Bjorn Moden
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Patent number: 11040337Abstract: A microporous crystalline material having a molar silica to alumina ratio (SAR) ranging from 10 to 15 and a fraction of Al in the zeolite framework of 0.63 or greater is disclosed. A method of selective catalytic reduction of nitrogen oxides in exhaust gas that comprises contacting exhaust gases, typically in the presence of ammonia, urea, an ammonia generating compound, or a hydrocarbon compound, with an article comprising the disclosed microporous crystalline is also disclosed. Further, a method of making the disclosed microporous crystalline material is disclosed.Type: GrantFiled: April 30, 2019Date of Patent: June 22, 2021Assignee: PQ CorporationInventors: Hong-Xin Li, Anton Petushkov, Lifeng Wang, Bjorn Moden
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Patent number: 11027983Abstract: An as-synthesized microporous material having a CHA structure and containing at least one organic structure directing agent that has the following general structure of the quaternary ammonium cation is disclosed: A microporous crystalline material made from the as-synthesized material is also disclosed. A method of making microporous crystalline material using one or more organic structure directing agents is also disclosed. A method of selective catalytic reduction of nitrogen oxides in exhaust gas that comprises contacting exhaust gases, typically in the presence of ammonia, urea, an ammonia generating compound, or a hydrocarbon compound, with an article comprising the disclosed microporous crystalline is also disclosed.Type: GrantFiled: June 15, 2020Date of Patent: June 8, 2021Assignee: PQ CorporationInventors: Hong-Xin Li, Bjorn Moden, Anton Petushkov
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Patent number: 10384162Abstract: There is disclosed a microporous crystalline material comprising a metal containing chabazite having a crystal size greater than 0.5 microns and a silica-to-alumina ratio (SAR) greater than 15, wherein the metal containing chabazite retains at least 80% of its initial surface area and micropore volume after exposure to temperatures of up to 900° C. in the presence of up to 10 volume percent water vapor for up to 1 hour. Methods of using the disclosed crystalline material, such as in the SCR of NOx in exhaust gas are also disclosed, as are methods of making such materials.Type: GrantFiled: December 17, 2009Date of Patent: August 20, 2019Assignee: PQ CorporationInventors: Hong-Xin Li, William E. Cormier, Bjorn Moden
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Patent number: 10377638Abstract: There is disclosed a microporous crystalline material comprising a crystal structure having building units of double-6-rings (d6r) and pore opening of 8-rings, wherein the material comprises a first metal chosen from alkali-earth group, rare-earth group, alkali group or mixtures thereof, and a second metal chosen from copper, iron or mixtures thereof, wherein the material has molar silica to alumina ratio (SAR) from 3 to 12, and is further steamed to enhance stability. Methods of making the crystalline material are also disclosed. There is also disclosed a method of selective catalytic reduction of nitrogen oxides in exhaust gas, comprising at least partially contacting the exhaust gases with an article comprising the disclosed microporous crystalline material.Type: GrantFiled: April 9, 2015Date of Patent: August 13, 2019Assignee: PQ CorporationInventors: Hong-Xin Li, Bjorn Moden, David Cooper, William E. Cormier
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Patent number: 10100602Abstract: Compositions and methods are disclosed for sealing subterranean spaces such as natural or induced fractures, vugs or annular spaces. The composition is composed of a base fluid consisting of a soluble alkali silicate, a gas generating additive, water, solids, and a setting agent. The gas generating additive may be coated or uncoated. The gas generating additive may also be in the form of a slurry. In the case of coated additives, the coating may act as a retarder or an accelerator to the expansion and setting agent of the soluble alkali silica. Similarly, the choice of carrier fluid in a slurry may retard or accelerate the expansion and setting of the alkali silicate-based plug.Type: GrantFiled: November 10, 2016Date of Patent: October 16, 2018Assignees: BYK USA Inc., PQ CorporationInventors: Michael James McDonald, Xianglian Li, Brett Howard Cramer, Kelly Paul Short
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Patent number: 9981256Abstract: There is disclosed a microporous crystalline material having pore opening ranging from 3 to 5 Angstroms, where the material comprises a first metal chosen from alkali earth group, rare earth group, alkali group, or mixtures thereof, and a second metal chosen from iron, copper or mixtures thereof; and has a molar silica to alumina ratio (SAR) from 3 to 10. The microporous crystalline material disclosed herein may comprise a crystal structure having building units of double-6-rings (d6r) and pore opening of 8-rings as exemplified with framework types defined by the Structure Commission of the International Zeolite Association having structural codes of CHA, LEV, AEI, AFT, AFX, EAB, ERI, KFI, SAT, TSC, and SAV. There is also disclosed a method of selective catalytic reduction of nitrogen oxides in exhaust gas, comprising at least partially contacting the exhaust gases with an article comprising the disclosed microporous crystalline material.Type: GrantFiled: November 30, 2012Date of Patent: May 29, 2018Assignee: PQ CorporationInventors: Hong-Xin Li, Bjorn Moden, William E. Cormier
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Patent number: 9827560Abstract: There is disclosed a highly crystalline, small crystal, ferrierite zeolite prepared from a gel containing a source of silica, alumina, alkali metal and a combination of two templating agents. The resulting material includes ferrierite crystals having a particle size of about or less than about 200 nm. The desired crystal size can be achieved by using a specific composition of the gel. The purity of the material and the crystal size was determined by using X-ray powder diffraction and scanning electron microscopy. The material has excellent surface area and micropore volume as determined by nitrogen adsorption.Type: GrantFiled: November 5, 2013Date of Patent: November 28, 2017Assignee: PQ CorporationInventors: Anton Petushkov, Hong-Xin Li, William E. Cormier
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Patent number: 9517458Abstract: There is disclosed a microporous crystalline material having pore opening ranging from 3 to 5 Angstroms, where the material comprises a first metal chosen from alkali earth group, rare earth group, alkali group, or mixtures thereof, and a second metal chosen from iron, copper or mixtures thereof; and has a molar silica to alumina ratio (SAR) from 3 to 10. The microporous crystalline material disclosed herein may comprise a crystal structure having building units of double-6-rings (d6r) and pore opening of 8-rings as exemplified with framework types defined by the Structure Commission of the International Zeolite Association having structural codes of CHA, LEV, AEI, AFT, AFX, EAB, ERI, KFI, SAT, TSC, and SAV. There is also disclosed a method of selective catalytic reduction of nitrogen oxides in exhaust gas, comprising at least partially contacting the exhaust gases with an article comprising the disclosed microporous crystalline material.Type: GrantFiled: November 30, 2012Date of Patent: December 13, 2016Assignee: PQ CorporationInventors: Hong-Xin Li, Bjorn Moden, William E. Cormier
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Publication number: 20140187411Abstract: A process for preparing a silica-alumina composition containing of from 30 to 70% wt silica and of from 70 to 30% wt of alumina, which process comprises (a) preparing an aqueous mixture containing aluminum sulfate and having a pH in the range of from 1.0 to 6.5; (b) adding alkali metal aluminate to the mixture obtained in step (a) to increase the pH of the mixture to within the range of from 7.1 to 12; (c) adding aluminum sulfate to the mixture obtained in step (b) to lower the pH of the mixture to within the range of from 1.5 to 6.5; (d) adding alkali metal silicate to the mixture obtained in step (c) to increase the pH of the mixture to within the range of from 6.5 to 11, (e) adding aluminum sulfate to the mixture obtained in step (d) to lower the pH of the mixture to within the range of from 1.5 to 6.Type: ApplicationFiled: December 18, 2013Publication date: July 3, 2014Applicant: PQ CorporationInventors: David Allen Cooper, Lay Hwa Ong, Ferry Winter, Laszlo Domokos, Wiebe Sjoerd Kijlstra, Sjoerd Alkema
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Publication number: 20140128248Abstract: There is disclosed a highly crystalline, small crystal, ferrierite zeolite prepared from a gel containing a source of silica, alumina, alkali metal and a combination of two templating agents. The resulting material includes ferrierite crystals having a particle size of about or less than about 200 nm. The desired crystal size can be achieved by using a specific composition of the gel. The purity of the material and the crystal size was determined by using X-ray powder diffraction and scanning electron microscopy. The material has excellent surface area and micropore volume as determined by nitrogen adsorption.Type: ApplicationFiled: November 5, 2013Publication date: May 8, 2014Applicant: PQ CorporationInventors: Anton PETUSHKOV, Hong-Xin Li, William E. Cormier
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Patent number: 8541331Abstract: There is disclosed iron-containing aluminosilicate zeolites having both framework iron and iron cations on the ion-exchange sites. There is also disclosed a direct synthesis method of making an iron-containing aluminosilicate zeolite, which does not require the use of an intermediate step, such as ion-exchange or impregnation. In addition, there is disclosed a method of using the iron-containing aluminosilicate zeolite disclosed herein in a selective catalytic reduction reaction, typically in the presence of ammonia, to reduce or remove nitric oxides from exhaust emissions.Type: GrantFiled: August 13, 2008Date of Patent: September 24, 2013Assignee: PQ CorporationInventors: Hong-Xin Li, William E. Cormier, Bjorn Moden
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Patent number: 8518369Abstract: Embodiments of the invention relate to methods for making and compositions including zeolite with an impregnated titanium dioxide. Such zeolite/titanium dioxide compositions may be useful, for example, as a substitute or extender for titanium dioxide used in coatings.Type: GrantFiled: June 29, 2012Date of Patent: August 27, 2013Assignee: PQ CorporationInventors: Flavio Ernesto Ribeiro, Gary A. Baird, Ronaldo dos Santos Flor
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Patent number: 8512659Abstract: There is disclosed iron-containing aluminosilicate zeolites having both framework iron and iron cations on the ion-exchange sites. There is also disclosed a direct synthesis method of making an iron-containing aluminosilicate zeolite, which does not require the use of an intermediate step, such as ion-exchange or impregnation. In addition, there is disclosed a method of using the iron-containing aluminosilicate zeolite disclosed herein in a selective catalytic reduction reaction, typically in the presence of ammonia, to reduce or remove nitric oxides from exhaust emissions.Type: GrantFiled: February 16, 2010Date of Patent: August 20, 2013Assignee: PQ CorporationInventors: Hong-Xin Li, William E. Cormier, Bjorn Moden
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Patent number: 8298331Abstract: Embodiments provide slurries of water and zeolite. These slurries have beneficial properties when mixed with asphalt. These beneficial properties may include extension of the asphalt as well as a decrease in the temperature used to process the cement. In some embodiments additional additives are included, such as anti-strip amines. Methods of making and using the slurries, as well as cement mixtures incorporating the slurries are also included herein.Type: GrantFiled: January 13, 2012Date of Patent: October 30, 2012Assignee: PQ CorporationInventor: Flavio Ernesto Ribeiro
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Patent number: 8192539Abstract: Embodiments of the invention provide method for preparing mixtures of natural or artificial zeolite with at least one of recycled asphalt shingles and recycled asphalt pavement. The prepared mixtures are also within the scope of the invention. Mixtures prepared as described herein may be useful, for example, for mixture with hot mix asphalt and cold patch asphalt.Type: GrantFiled: May 19, 2011Date of Patent: June 5, 2012Assignee: PQ CorporationInventors: Scott Barger, Armando Sotelo, Daniel Micco, Flavio Ernesto Ribeiro
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Patent number: 7883678Abstract: There is disclosed a hydrothermally stable microporous crystalline material comprising a molecular sieve or zeolite having an 8-ring pore opening structure, such as SAPO-34 or aluminosilicate zeolite, able to retain a specific percentage of its surface area and micropore volume after treatment with heat and moisture, such as at least 80% of its surface area and micropore volume after exposure to temperatures of up to 900° C. in the presence of up to 10 volume percent water vapor for a time ranging from 1 to 16 hours. Methods of using the disclosed crystalline material, such as in the SCR of NOx in exhaust gas are also disclosed, as are methods of making such materials.Type: GrantFiled: October 1, 2009Date of Patent: February 8, 2011Assignee: PQ CorporationInventors: Hong-Xin Li, William E. Cormier, Bjorn Moden
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Patent number: 7645718Abstract: There is disclosed a hydrothermally stable microporous crystalline material comprising a molecular sieve or zeolite having an 8-ring pore opening structure, such as SAPO-34 or aluminosilicate zeolite, able to retain a specific percentage of its surface area and micropore volume after treatment with heat and moisture, such as at least 80% of its surface area and micropore volume after exposure to temperatures of up to 900° C. in the presence of up to 10 volume percent water vapor for a time ranging from 1 to 16 hours. Methods of using the disclosed crystalline material, such as in the SCR of NOx in exhaust gas are also disclosed, as are methods of making such materials.Type: GrantFiled: March 26, 2008Date of Patent: January 12, 2010Assignee: PQ CorporationInventors: Hong-Xin Li, William E. Cormier, Bjorn Moden