Patents Assigned to PQ Corporation
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Patent number: 9090716Abstract: A process for preparation of silica xerogel catalyst support particles having high surface areas involves ageing a silica hydrogel at a pH from 3 to 5 and at a temperature of 45° C. or more. The ageing at low pH leads to a silica gel which may be converted to a xerogel having a pore volume of 1.5 cm3/g or more and a surface area of 600 m2/g or more by removal of liquid from the pore structure by solvent exchange with a liquid solvent having a surface tension of 35 mN/m or less. The resulting particles are useful for carrying catalyst metal compounds, such as a chromium compounds, in the pore structure to act as catalyst precursors. These catalyst precursors may be activated into porous catalyst particles suitable for use for olefin polymerization to provide high activity and for forming high molecular weight polymers (low MI polymers) with good crack resistance.Type: GrantFiled: June 23, 2011Date of Patent: July 28, 2015Assignee: PQ CORPORATIONInventors: Parag Rasiklal Shah, Yatao Rachel Hu, Myoung Kie Lee
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Publication number: 20140187411Abstract: A process for preparing a silica-alumina composition containing of from 30 to 70% wt silica and of from 70 to 30% wt of alumina, which process comprises (a) preparing an aqueous mixture containing aluminum sulfate and having a pH in the range of from 1.0 to 6.5; (b) adding alkali metal aluminate to the mixture obtained in step (a) to increase the pH of the mixture to within the range of from 7.1 to 12; (c) adding aluminum sulfate to the mixture obtained in step (b) to lower the pH of the mixture to within the range of from 1.5 to 6.5; (d) adding alkali metal silicate to the mixture obtained in step (c) to increase the pH of the mixture to within the range of from 6.5 to 11, (e) adding aluminum sulfate to the mixture obtained in step (d) to lower the pH of the mixture to within the range of from 1.5 to 6.Type: ApplicationFiled: December 18, 2013Publication date: July 3, 2014Applicant: PQ CorporationInventors: David Allen Cooper, Lay Hwa Ong, Ferry Winter, Laszlo Domokos, Wiebe Sjoerd Kijlstra, Sjoerd Alkema
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Publication number: 20140154175Abstract: There is disclosed a microporous crystalline material having pore opening ranging from 3 to 5 Angstroms, where the material comprises a first metal chosen from alkali earth group, rare earth group, alkali group, or mixtures thereof, and a second metal chosen from iron, copper or mixtures thereof; and has a molar silica to alumina ratio (SAR) from 3 to 10. The microporous crystalline material disclosed herein may comprise a crystal structure having building units of double-6-rings (d6r) and pore opening of 8-rings as exemplified with framework types defined by the Structure Commission of the International Zeolite Association having structural codes of CHA, LEV, AEI, AFT, AFX, EAB, ERI, KFI, SAT, TSC, and SAV. There is also disclosed a method of selective catalytic reduction of nitrogen oxides in exhaust gas, comprising at least partially contacting the exhaust gases with an article comprising the disclosed microporous crystalline material.Type: ApplicationFiled: November 30, 2012Publication date: June 5, 2014Applicant: PQ CORPORATIONInventors: Hong-Xin LI, Bjorn MODEN, William E. CORMIER
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Publication number: 20140135560Abstract: Process for preparing a modified zeolite Y which process comprises subjecting zeolite Y having a silica to alumina molar ratio of at least 10 to calcination at a temperature of from 700 to 1000° C. wherein (i) the steam partial pressure is at most 0.06 bar at a temperature of from 700 to 800° C., (ii) the steam partial pressure is at most 0.08 bar at a temperature of from 800 to 850° C., (iii) the steam partial pressure is at least 0.03 bar at a temperature of from 850 to 900° C., and (iv) the steam partial pressure is at least 0.05 bar at a temperature of from 900 to 950° C. and (v) the steam partial pressure is at least 0.07 bar at a temperature of from 950 to 1000° C.Type: ApplicationFiled: January 16, 2014Publication date: May 15, 2014Applicant: PQ CORPORATIONInventors: David Allen Cooper, Cornelius Ouwehand, Laszlo Domokos, Lay Hwa Ong
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Publication number: 20140128248Abstract: There is disclosed a highly crystalline, small crystal, ferrierite zeolite prepared from a gel containing a source of silica, alumina, alkali metal and a combination of two templating agents. The resulting material includes ferrierite crystals having a particle size of about or less than about 200 nm. The desired crystal size can be achieved by using a specific composition of the gel. The purity of the material and the crystal size was determined by using X-ray powder diffraction and scanning electron microscopy. The material has excellent surface area and micropore volume as determined by nitrogen adsorption.Type: ApplicationFiled: November 5, 2013Publication date: May 8, 2014Applicant: PQ CorporationInventors: Anton PETUSHKOV, Hong-Xin Li, William E. Cormier
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Patent number: 8541331Abstract: There is disclosed iron-containing aluminosilicate zeolites having both framework iron and iron cations on the ion-exchange sites. There is also disclosed a direct synthesis method of making an iron-containing aluminosilicate zeolite, which does not require the use of an intermediate step, such as ion-exchange or impregnation. In addition, there is disclosed a method of using the iron-containing aluminosilicate zeolite disclosed herein in a selective catalytic reduction reaction, typically in the presence of ammonia, to reduce or remove nitric oxides from exhaust emissions.Type: GrantFiled: August 13, 2008Date of Patent: September 24, 2013Assignee: PQ CorporationInventors: Hong-Xin Li, William E. Cormier, Bjorn Moden
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Patent number: 8518369Abstract: Embodiments of the invention relate to methods for making and compositions including zeolite with an impregnated titanium dioxide. Such zeolite/titanium dioxide compositions may be useful, for example, as a substitute or extender for titanium dioxide used in coatings.Type: GrantFiled: June 29, 2012Date of Patent: August 27, 2013Assignee: PQ CorporationInventors: Flavio Ernesto Ribeiro, Gary A. Baird, Ronaldo dos Santos Flor
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Patent number: 8512659Abstract: There is disclosed iron-containing aluminosilicate zeolites having both framework iron and iron cations on the ion-exchange sites. There is also disclosed a direct synthesis method of making an iron-containing aluminosilicate zeolite, which does not require the use of an intermediate step, such as ion-exchange or impregnation. In addition, there is disclosed a method of using the iron-containing aluminosilicate zeolite disclosed herein in a selective catalytic reduction reaction, typically in the presence of ammonia, to reduce or remove nitric oxides from exhaust emissions.Type: GrantFiled: February 16, 2010Date of Patent: August 20, 2013Assignee: PQ CorporationInventors: Hong-Xin Li, William E. Cormier, Bjorn Moden
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Publication number: 20130142727Abstract: There is disclosed a microporous crystalline material having pore opening ranging from 3 to 5 Angstroms, where the material comprises a first metal chosen from alkali earth group, rare earth group, alkali group, or mixtures thereof, and a second metal chosen from iron, copper or mixtures thereof; and has a molar silica to alumina ratio (SAR) from 3 to 10. The microporous crystalline material disclosed herein may comprise a crystal structure having building units of double-6-rings (d6r) and pore opening of 8-rings as exemplified with framework types defined by the Structure Commission of the International Zeolite Association having structural codes of CHA, LEV, AEI, AFT, AFX, EAB, ERI, KFI, SAT, TSC, and SAV. There is also disclosed a method of selective catalytic reduction of nitrogen oxides in exhaust gas, comprising at least partially contacting the exhaust gases with an article comprising the disclosed microporous crystalline material.Type: ApplicationFiled: November 30, 2012Publication date: June 6, 2013Applicant: PQ CORPORATIONInventor: PQ CORPORATION
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Publication number: 20130118378Abstract: Embodiments of the invention relate to methods and compositions for formation of silica-based hydrogels including titanium dioxide (TiO2) as a dispersion. Such hydrogels may be useful, for example, as a substitute or extender for titanium dioxide used in coatings.Type: ApplicationFiled: August 5, 2011Publication date: May 16, 2013Applicant: PQ CORPORATIONInventors: Flavio Ernesto Ribeiro, Ronaldo dos Santos Flor
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Publication number: 20130090437Abstract: A process for preparation of silica xerogel catalyst support particles having high surface areas involves ageing a silica hydrogel at a pH from 3 to 5 and at a temperature of 45° C. or more. The ageing at low pH leads to a silica gel which may be converted to a xerogel having a pore volume of 1.5 cm3/g or more and a surface area of 600 m2/g or more by removal of liquid from the pore structure by solvent exchange with a liquid solvent having a surface tension of 35 mN/m or less. The resulting particles are useful for carrying catalyst metal compounds, such as a chromium compounds, in the pore structure to act as catalyst precursors. These catalyst precursors may be activated into porous catalyst particles suitable for use for olefin polymerisation to provide high activity and for forming high molecular weight polymers (low MI polymers) with good crack resistance.Type: ApplicationFiled: June 23, 2011Publication date: April 11, 2013Applicant: PQ CORPORATIONInventors: Parag Rasiklal Shah, Yatao Rachel Hu, Myoung Kie Lee
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Patent number: 8298331Abstract: Embodiments provide slurries of water and zeolite. These slurries have beneficial properties when mixed with asphalt. These beneficial properties may include extension of the asphalt as well as a decrease in the temperature used to process the cement. In some embodiments additional additives are included, such as anti-strip amines. Methods of making and using the slurries, as well as cement mixtures incorporating the slurries are also included herein.Type: GrantFiled: January 13, 2012Date of Patent: October 30, 2012Assignee: PQ CorporationInventor: Flavio Ernesto Ribeiro
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Publication number: 20120269719Abstract: There is disclosed a method to synthesize microporous crystalline material comprising a metal containing chabazite having a crystal size greater than 0.5 microns and a silica-to-alumina ratio (SAR) between 5 and 15, wherein the method is carried out without the use of an organic structural directing agent and without requiring calcination. There is also disclosed a large crystal organic free chabazite made according to the disclosed method. In addition, there are disclosed methods of using the disclosed crystalline material, such as in the selective catalytic reduction of NOx in exhaust gases.Type: ApplicationFiled: April 17, 2012Publication date: October 25, 2012Applicant: PQ CORPORATIONInventors: Bjorn Moden, David Cooper, Hong-Xin Li, William E. Cormier
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Patent number: 8192539Abstract: Embodiments of the invention provide method for preparing mixtures of natural or artificial zeolite with at least one of recycled asphalt shingles and recycled asphalt pavement. The prepared mixtures are also within the scope of the invention. Mixtures prepared as described herein may be useful, for example, for mixture with hot mix asphalt and cold patch asphalt.Type: GrantFiled: May 19, 2011Date of Patent: June 5, 2012Assignee: PQ CorporationInventors: Scott Barger, Armando Sotelo, Daniel Micco, Flavio Ernesto Ribeiro
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Patent number: 7883678Abstract: There is disclosed a hydrothermally stable microporous crystalline material comprising a molecular sieve or zeolite having an 8-ring pore opening structure, such as SAPO-34 or aluminosilicate zeolite, able to retain a specific percentage of its surface area and micropore volume after treatment with heat and moisture, such as at least 80% of its surface area and micropore volume after exposure to temperatures of up to 900° C. in the presence of up to 10 volume percent water vapor for a time ranging from 1 to 16 hours. Methods of using the disclosed crystalline material, such as in the SCR of NOx in exhaust gas are also disclosed, as are methods of making such materials.Type: GrantFiled: October 1, 2009Date of Patent: February 8, 2011Assignee: PQ CorporationInventors: Hong-Xin Li, William E. Cormier, Bjorn Moden
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Patent number: 7645718Abstract: There is disclosed a hydrothermally stable microporous crystalline material comprising a molecular sieve or zeolite having an 8-ring pore opening structure, such as SAPO-34 or aluminosilicate zeolite, able to retain a specific percentage of its surface area and micropore volume after treatment with heat and moisture, such as at least 80% of its surface area and micropore volume after exposure to temperatures of up to 900° C. in the presence of up to 10 volume percent water vapor for a time ranging from 1 to 16 hours. Methods of using the disclosed crystalline material, such as in the SCR of NOx in exhaust gas are also disclosed, as are methods of making such materials.Type: GrantFiled: March 26, 2008Date of Patent: January 12, 2010Assignee: PQ CorporationInventors: Hong-Xin Li, William E. Cormier, Bjorn Moden
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Patent number: 7550404Abstract: Composite materials containing a cellulose component such as wood fibers or particles, a zeolite component, and a polymer such as polyethylene, polypropylene, or polyvinyl chloride are able to provide good physical strength performance. The composites may be prepared by any of a number of mixing and forming processes, and may be used for making lumber and other structural materials.Type: GrantFiled: September 30, 2005Date of Patent: June 23, 2009Assignee: PQ CorporationInventors: Erin D. Fisher, Roman W. Wypart, Bonita Kristofferson Marcus
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Patent number: 7547354Abstract: Compositions and methods are provided for treating wood products to provide leach-resistant protection against fungal decay, termites and other wood destroying organisms. The preservative compositions provided include ammonia-stabilized solutions of zinc and boron, preferably in a molar ratio of Zn:B of between about 0.4:1 and 5:1, and are essentially copper free. The preservative may be applied by vacuum and/or pressure treatment or dip treatment under atmospheric pressure.Type: GrantFiled: March 31, 2005Date of Patent: June 16, 2009Assignees: PQ Corporation, U.S. Borax Inc.Inventors: Yatao Hu, Neil T. Miller, David M. Schubert
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Patent number: 7538067Abstract: A silica xerogel, a process for making it, and a process for using it to reduce chill haze in beer includes incorporation in the xerogel of one or more alkali metals, optionally in combination with one or more alkaline earth metals. The pH of the xerogel is between 8.0 and 10.5, preferably between 8.5 and 10.0.Type: GrantFiled: May 14, 2007Date of Patent: May 26, 2009Assignee: PQ CorporationInventors: Yatao Hu, Larissa Ding, Robert E. Patterson
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Patent number: 7524536Abstract: A method of protecting a surface includes applying to the surface a protective composition containing an aqueous wax emulsion. The composition prevents or reduces degradation of the surface of equipment in a facility where the surface is contacted by alkali metal silicate solutions. The compositions are useful, for example, in facilities for treating poultry or other meat carcasses with alkali metal silicates, in facilities for manufacturing detergents, in paper mills, and in any other facility using liquid alkali metal silicate.Type: GrantFiled: June 21, 2005Date of Patent: April 28, 2009Assignee: PQ CorporationInventor: Edward A. Myszak, Jr.