Abstract: A receiver and tracking system for identifying a location of a magnetic field source. In a preferred embodiment a plurality of tri-axial antennas are positioned at three distinct points on a receiver frame. Each antenna detects a magnetic field from a source and a processor is used to determine a location of the source relative to the frame using the antenna signals. Each tri-axial antenna comprises three windings in each of three channels defined by a support structure. The windings each define an aperture area. The windings have substantially identical aperture areas and have a common center point. The receiver may to display to the operator the relative location of the field source or may direct the operator to a spot directly above the field source.

Abstract: A receiver and tracking system for identifying a location of a magnetic field source. In a preferred embodiment a plurality of tri-axial antennas are positioned at three distinct points on a receiver frame. Each antenna detects a magnetic field from a source and a processor is used to determine a location of the source relative to the frame using the antenna signals. Each tri-axial antenna comprises three windings in each of three channels defined by a support structure. The windings each define an aperture area. The windings have substantially identical aperture areas and have a common center point. The receiver may to display to the operator the relative location of the field source or may direct the operator to a spot directly above the field source.

Abstract: A reamer for use in underground drilling back-reaming operations. The reamer comprises a body comprising a plurality of pockets. The pockets are configured such that an arm, a rolling cutter, and a retainer may fit within each of the pockets. Each of the rolling cutters is connected to each of the arms via a spindle. The rolling cutters are held on the spindle and connected to each of the pockets via a retainer. Each of the arms are secured to each of the pockets via a plurality of fasteners. A mechanical lock is used to secure at least one of the fasteners in place. Each of the arms comprise a grease passage and a pressure compensation system. The rolling cutters are replaceable with rolling cutters of like size or rolling cutters of different sizes and shapes.

Abstract: An electric horizontal directional drilling machine. An electric horizontal directional drilling machine is powered by an electric power assembly. The power assembly is made up of a fuel cell and inverter, or multiple fuel cells with synchronized inverters. The electric motor operates hydraulic pumps or works independently to rotate, advance and retract a drill string and downhole tool through the earth and operate various machine functions. Mechanical functions of the drilling machine may also be satisfied through the use of electric rotary actuators (e.g., motors) and linear actuators (e.g., linear motors and solenoids).

Abstract: A system and method for controlling a work machine system having a work machine and work tool. Operational characteristics of both the work machine and work tool are configured by a machine controller based upon the type of work tool attached to the work machine, the operating environment of the work machine, and the location of work site personnel or other observers relative to the machine or work tool. The operational characteristics of both the work machine and work tool may then be automatically altered during operation of the work machine system to limit or expand functions of the work machine system in response to changes in the operational environment or movement of personnel or observers relative to the work machine system.

Abstract: A downhole tool assembly for use in directional drilling operations. The assembly has a housing, a chuck, a cutting tool, a hub, and an elongate drive member. The housing has a spindle for supporting the hub and chuck for rotation thereon. The chuck is connected to the hub and has a non-circular interior surface and a box for supporting a cutting tool for rotation with the chuck. The elongate drive member is disposed within the housing, the hub, and the chuck. The drive member is operatively connected to the inner member of a dual-member drill string for rotation independently of the housing. The drive member has a non-circular external surface corresponding to the non-circular interior surface of the chuck. The pin end of the drive is slidably receivable in connector free torque-transmitting engagement with the interior surface of the chuck to drive rotation of the cutting tool, chuck, and hub independently of the housing.

Abstract: A reamer for use in horizontal directional drilling back-reaming operations. The reamer comprises an elongate body having an intermediate section, a first end, and a second end. The circumference of the intermediate section is larger than the circumference of the first end and the second end. A pocket or a plurality of pockets are formed on the intermediate section. The pockets are configured such that a cutter or a plurality of cutters may be secured within the pockets via the use of fasteners. The cutters are replaceable with cutters of like size or cutters of different sizes and shapes.

Abstract: A system and method for monitoring bend radius and torque force exerted on a drill string. A sensor system is supported within a pipe section of the drill string and has a light source supported within the pipe section to emit a light beam within the pipe section. An optical sensing device is supported within the pipe section and spaced apart from the light source. The optical sensing device transmits a detection signal indicative of the position of the light beam on a surface of the optical sensing device to a processor that determines the bend radius and torque force exerted on the pipe section.

Abstract: A method for noise signal analysis and communication with an underground transmitter. The method comprises the steps of measuring a noise floor when no signal is transmitted from a transmitter, detecting a signal when the transmitter is transmitting, and estimating the noise free component of the signal by removing the noise floor measurement. The measurement of the noise floor and detecting the signal from the transmitter may be done using a root mean square technique. The noise floor measurement can be removed from the measured signal by subtracting the noise floor measurement from the measured signal or alternatively by calculating the square root of the difference between the square of the measured signal and the square of the noise floor measurement. The noise estimation technique may be used in connection with a differential phased shift keying communication scheme or other modulation techniques.

Abstract: A trencher boom sprocket having a hub body rotatable at an engagement point by the shaft, a plurality of teeth supported on the hub body, an excluder ring supported within the hub body on the first side, at least one O-ring provided between the hub body and the excluder ring and applying a spring-load to the excluder ring, a cap supported within the hub at the second side to substantially seal the second side of the hub, a bearing disposed between the shaft and the hub between the engagement point and the second side, and a spacer disposed between the bearing and the cap.

Abstract: A sod cutting blade pivotally supported on a plow assembly frame such that the sod cutting blade is able to pivot and pass over an obstruction when encountered during a plowing operation. The plow assembly has a spring that is used to bias the sod cutter into the ground.

Abstract: A system for uncovering and sealing a narrow trench. The system comprises several subsystems, including a work machine, a frame for providing a seal with the surface to be trenched, a saw blade, a vacuum system, a system for placing product, and a resealer. The blade includes rotatable tooth bits, which may be rotated and secured to create a blade for narrower or a wider trench. A removable cover and the blade are easily changeable. A surface engaging member on the frame is manipulated to maintain a seal with changing ground surfaces. Additionally, the vertical location of the blade within the frame is adjustable to create a deeper or shallower trench.

Abstract: The present invention is directed to a drilling fluid reclaimer. The reclaimer has at least one adjustable screen assembly for providing a leveling filter for reclaimed drill fluid. Used drill fluid is placed at the screen assembly at the front the of the screen assembly. The at least one screen is vibrated to separate large particulate matter from liquid drilling fluid. A second screen is provided for additional filtering. Large particulate matter is expelled by a chute at the back of the screen assembly. Drilling fluid passing through the screen is “reclaimed” for use with a drilling system.

Abstract: A tracker used to analyze a desired borepath prior to horizontal directional drilling operations. The tracker analyzes an amount of interference present at a plurality of different frequencies at multiple locations along the borepath and maps a plot of the interference at the different frequencies. The lower the point on the plot, the less interference present at that frequency at the location analyzed. The tracker summarizes the overall interference along the desired borepath for the different frequencies analyzed and will recommend a preferred frequency. An operator may program the beacon prior to boring operations to emit a beacon signal at the preferred frequency. The operator may also tune the tracker to receive the preferred frequency. The tracker and beacon may then communicate during boring operations at the preferred frequency in order to detect the position of the beacon underground relative to the tracker.

Abstract: The present invention is directed to a machine for filling a trench. The machine comprises a tub, release assembly, and a hopper. The tub mixes a material to be filled into the trench. The release assembly releases the material into the hopper and the material flows from the hopper and into the trench. The machine moves parallel to the trench as the trench is being filled. An operator controls the movement of the machine from an operator station on the machine.

Abstract: A method and receiver system for identifying a location of a magnetic field source using two horizontally displaced tri-axial antennas. In a preferred embodiment two tri-axial antennas are positioned at opposite ends of a receiver frame. Each antenna detects in three dimensions a magnetic field from a source or transmitter. The receiver is maintained in a horizontal plane and the receiver is moved in the horizontal plane until a flux angle measured at each of the two points is zero so that the receiver is in the vertical plane perpendicular to the axis of the source. The depth and location of the source in three dimensions relative to the receiver is determined using the detected field values. The receiver is moved in a direction defined by a line containing the two points of the receiver until a magnitude of the magnetic field detected at each of the two points is substantially the same so that the receiver is positioned above the source.

Abstract: A linkage assembly for a vibratory plow. A vibratory plow comprises a power unit and a vibratory plow assembly. The vibratory plow assembly has a linkage assembly to connect to the power unit. The linkage assembly comprises a lift trolley, an upper arm, a lower arm and a load transfer link. The upper arm is pivotally connected to an upper end of the lift trolley. The lower arm is pivotally connected to a lower end of the lift trolley. A vibrator assembly is connected to the upper arm and the lower arm and a plow assembly comprising a plow blade is connected to the vibrator assembly. The load transfer link is operatively connected to the upper arm and to the vibrator. The load transfer link may be a leaf spring with an intermediate link. Alternatively, the load transfer link may be a hydraulic cylinder or an elastomeric member.

Abstract: An antenna core design. An antenna assembly is provided for use in tracking and locating equipment used to track and locate tools with underground drilling systems. The antenna assembly comprises an elongate core, a plurality of metal strips supported on an external surface of the core, an insulating material adapted to insulate each of the plurality of metal strips from the other metal strips and the core, and a wire disposed around the external surface of the strips. Alternatively the antenna assembly comprises an elongate core, an insulating material disposed around a perimeter of the core, and a wire disposed around the insulating material. The core has a plurality of slots cut from one end of the core so that the core defines a plurality of metal strips. A support ring is disposed on the internal surface of the core to support the metal strips.

Abstract: The present invention is directed to a spindle assembly for connecting a drill string to a rotational drive for use in a horizontal directional drilling operation. The assembly comprises a saver sub attached to the rotational drive, and a drive chuck for connection to the drill string. The drive chuck and saver sub form a torque-transmitting connection by engaging through a seat in the saver sub and an engagement point on the drive chuck. Dowel pins may be used to rotationally lock and provide the engagement between the saver sub and the drive chuck. A collar may thread to the saver sub and cause an interference fit by engaging the drive chuck at a shoulder.

Abstract: The present invention is directed to the configuration of an elongate inner member of a dual-member pipe. The elongate inner member of the dual-member pipe is disposed within an outer member and rotatable independent of the outer member. The inner member comprises a geometrically-shaped pin end and a box end having a geometrically-shaped opening. The geometrically-shaped opening of the box end has at least one internal angle greater than 180 degrees. The pin end of the inner member may be inserted into the box end of an adjacent similarly formed inner member to form an inner member pipe joint. The configuration of the pin end and the box end allows the pin end and the box end to be in connector free torque-transmitting engagement but also provides clearance for potential misalignment of the pin end and the box during make-up of an inner member drill string.