Abstract: A control system for a work machine. The control system allows an operator to selectively maintain control of a ground drive, a work tool, or both the ground drive and the work tool. The system provides a foot pedal movable between multiple positions. The foot pedal allows an operator to selectively hold the position of one or both of the ground drive control and work tool control. When the foot pedal is in a first position, the work tool control and ground drive control are not affected. When the foot pedal is in a second position, the position of the work tool control is maintained, while the ground drive control is not affected. When the foot pedal is in a third position, the position of the work tool control is maintained and the position of the ground drive control is maintained. A work tool control lock is used to prevent the work tool control from engaging when the foot pedal is in the second position or the third position.

Abstract: A system and method of making up and breaking out a dual-member drill string. The system comprises a spindle, a spindle carriage and a drive frame. The drive frame provides thrust to the spindle, while the spindle carriage provides rotation. The spindle has an outer spindle and an inner spindle, and is adapted to connect to a pipe section having an outer pipe section and an inner pipe section. Inner joints are geometrically shaped, while outer joints are threaded. When making up dual member drill string, the spindle is advanced, with the outer spindle rotating, and the inner spindle rotating in alternating directions, or “dithering.” A float sensor and a processor are used in tandem to cooperatively couple the inner spindle with the inner pipe sections and the outer spindle with the outer pipe sections.

Abstract: An apparatus for detecting and avoiding an underground object during a horizontal directional drilling operation. The apparatus comprises a boring tool with a capacitive detection system. The boring tool is operatively connected to a drill string and advanced through the earth to create a borehole. The capacitive detection system includes a capacitive assembly and a processor. The capacitive assembly has first and second capacitive plates separated a known distance from an excitation plate. The capacitive plates detect a change in capacitance when the underground object is approached by the boring tool. The processor determines the distance to or location of the underground object from capacitance information sensed by the capacitive detection system. The distance and location information is transmitted to a machine operator.

Abstract: A receiver and tracking system for identifying a location of a magnetic field source. In a preferred embodiment a plurality of tri-axial antennas are positioned at three distinct points on a receiver frame. Each antenna detects a magnetic field from a source and a processor is used to determine a location of the source relative to the frame using the antenna signals. Each tri-axial antenna comprises three windings in each of three channels defined by a support structure. The windings each define an aperture area. The windings have substantially identical aperture areas and have a common center point. The receiver may to display to the operator the relative location of the field source or may direct the operator to a spot directly above the field source.

Abstract: A receiver and tracking system for identifying a location of a magnetic field source. In a preferred embodiment a plurality of tri-axial antennas are positioned at three distinct points on a receiver frame. Each antenna detects a magnetic field from a source and a processor is used to determine a location of the source relative to the frame using the antenna signals. Each tri-axial antenna comprises three windings in each of three channels defined by a support structure. The windings each define an aperture area. The windings have substantially identical aperture areas and have a common center point. The receiver may to display to the operator the relative location of the field source or may direct the operator to a spot directly above the field source.

Abstract: A tensioning system for a tracked vehicle. The present invention provides for adjusting tension of a track by moving the sprocket relative to the rollers in a substantially vertical direction. The system comprises a sprocket assembly, a roller assembly, a track, and a tension adjustment assembly. The tension adjustment assembly includes a tension bolt threaded through a tension nut that is secured to the sprocket assembly. The bolt threads through the nut and contacts the roller assembly. As the bolt is threaded or unthreaded, the sprocket assembly is moved relative to the roller assembly in a substantially vertical direction. As the assemblies move relative to each other, tension in the track is resultantly adjusted.

Abstract: A system and method use magnetic field sensing to detect underground objects for strike avoidance. The system detects magnetic field components for both passive distortions in the magnetic field indicative of a ferromagnetic object and active magnetic fields that are impressed on an object by a signal generator. A detection module has a magnetic sensor assembly that detects the magnetic field components. The magnetic field component data is transferred through a multiplexer to an analog/digital converter to a processor. Pitch angle data from a pitch sensor and roll angle data from a roll sensor also may be transferred to the processor. The data is processed by the processor to determine the orientation of the detection module with respect to the object. The detection module may be installed in an underground boring tool or a trenching assembly.

Abstract: A turret mounted compact tool carrier. The tool carrier is a small, ride-on machine. The tracked substructure is connected to the upper section of the machine by a 360 degree turret, which allows the upper section of the machine to face any direction, independent of the direction of the tracks. The distance between the tracks is adjustable, depending on particular application. An operator rides on a platform at the back of the upper section, while a work tool is connected to the front of the upper section. Thus, the operator always maintains a line-of-sight parallel to the direction of operation of the work tool, resulting in a greater degree of safety. The machine has lift arms that are extendable, allowing the work tool to be pushed without operating the tracks. These features give the tool carrier the ability to fully operate in narrow spaces and with limited operation of the tracks, resulting in more efficient use and less ground damage than traditional skid loaders.

Abstract: A control system for a work machine. The control system allows an operator to selectively maintain control of a ground drive, a work tool, or both the ground drive and the work tool. The system provides a foot pedal movable between multiple positions. The foot pedal allows an operator to selectively hold the position of one or both of the ground drive control and work tool control. When the foot pedal is in a first position, the work tool control and ground drive control are not affected. When the foot pedal is in a second position, the position of the work tool control is maintained, while the ground drive control is not affected. When the foot pedal is in a third position, the position of the work tool control is maintained and the position of the ground drive control is maintained. A work tool control lock is used to prevent the work tool control from engaging when the foot pedal is in the second position or the third position.

Abstract: A method and system for identifying a location of a magnetic field source. A total magnetic field is measured during a calibration routine prior to a drilling procedure. During the drilling procedure, a magnetic field measurement is obtained. Using a ratio of the measured magnetic field and the calibrated field, a set of possible angles and distances is calculated. After the source is advanced a known distance, a second magnetic field measurement is obtained. A second ratio is calculated and a second set of possible angles and distances is calculated. The relative location of the source is then determined using the first set and second set of values, along with the known distance and a pitch angle of the source.

Abstract: A horizontal directional drilling system is used to drive operation of a guidable reamer assembly connected to a drill string. The guidable reamer assembly preferably has a cutting member with a central longitudinal axis and a support member also having a central longitudinal axis. The longitudinal axes of the cutting member and the support member are collinear when the reamer assembly is in the non-steering position and laterally displaced when in the steering position. The assembly and method of this invention provide for increased control of reaming operations and product pipe placement.

Abstract: An antenna core design. An antenna assembly is provided for use in tracking and locating equipment used to track and locate tools with underground drilling systems. The antenna assembly comprises an elongate core, a plurality of metal strips supported on an external surface of the core, an insulating material adapted to insulate each of the plurality of metal strips from the other metal strips and the core, and a wire disposed around the external surface of the strips. Alternatively the antenna assembly comprises an elongate core, an insulating material disposed around a perimeter of the core, and a wire disposed around the insulating material. The core has a plurality of slots cut from one end of the core so that the core defines a plurality of metal strips. A support ring is disposed on the internal surface of the core to support the metal strips.

Abstract: A method and apparatus for detecting and avoiding an underground object during a horizontal directional drilling operation. The apparatus comprises a boring tool with a ground penetrating radar detection system. The boring tool is operatively connected to a drill string and advanced through the earth to create a borehole. The radar detection system includes at least one transmitter, at least one detector, and a processor. The transmitter is located on a surface of the boring tool and is adapted to transmit electromagnetic waves. At least one detector is located on the surface of the boring tool, and detects the electromagnetic waves reflected by underground objects. The processor determines the location of the underground object from characteristics of the reflected waves. Using this information, the drill string may be pulled back up the borehole or redirected to avoid the object. The boring tool may be caused to breakout of the existing borehole using a pivoting boring tool.

Abstract: A wireless communication and drill string telemetry system. The communication system is used for communicating information along a drill string between a boring tool and a boring machine. An insulator assembly provides an electrically insulated gap between the drill string communication path and a soil engaging electrode for the electrical return path. A transmitter assembly includes a data transmitter for encoding and transmitting a data signal. A signal coupler couples the data signal to the drill string and provides a controlled electrical connection between the drill string communication path and the soil engaging electrode. The signal coupler comprises a transformer and a current regulating circuit to adjust a voltage across the transformer's primary winding. A receiver assembly is disposed proximate the drilling machine and includes a toroidal pickup coil and a signal processing assembly.

Abstract: A system for monitoring the position of a downhole tool assembly having multiple beacons. In a preferred embodiment first and second beacons are adapted to transmit electromagnetic signals indicative of the position of the downhole tool assembly. A receiving assembly having a single antenna arrangement detects the signals transmitted from the first and second beacons. The receiving assembly processes the signals to determine the relative position of the receiving assembly to the downhole tool assembly. The determination of the relative position comprises determining a lateral offset and a distance from the downhole tool assembly.

Abstract: A system and method of making up and breaking out a dual-member drill string. The system comprises a spindle, a spindle carriage and a drive frame. The drive frame provides thrust to the spindle, while the spindle carriage provides rotation. The spindle has an outer spindle and an inner spindle, and is adapted to connect to a pipe section having an outer pipe section and an inner pipe section. Inner joints are geometrically shaped, while outer joints are threaded. When making up dual, member drill string, the spindle is advanced, with the outer spindle rotating, and the inner spindle rotating in alternating directions, or “dithering.” A float sensor and a processor are used in tandem to cooperatively couple the inner spindle with the inner pipe sections and the outer spindle with the outer pipe sections.

Abstract: A monitoring system is used to monitor the location and orientation of a downhole tool assembly by detecting an output signal. The downhole tool assembly has a beacon assembly with one or more configurable operation parameters. A transmitting assembly transmits a modulated instruction signal to the beacon assembly to configure the operation parameters. The modulated instruction signal is processed by the beacon assembly and the operation parameter is configured. The transmitting assembly may be separate from the monitoring system and have an input assembly. The input assembly allows the operator to input predetermined operation parameters into the transmitting assembly that are then transmitted to the beacon assembly. In a preferred embodiment, the configurable operation parameters may include the intensity and/or frequency of the output signal, the calibration and resolution of orientation sensors, and the rate at which data is transmitted from the beacon assembly.

Abstract: A control system for a work machine. The control system allows an operator to selectively maintain control of a ground drive, a work tool, or both the ground drive and the work tool. The system provides a foot pedal movable between multiple positions. The foot pedal allows an operator to selectively hold the position of one or both of the ground drive control and work tool control. When the foot pedal is in a first position, the work tool control and ground drive control are not affected. When the foot pedal is in a second position, the position of the work tool control is maintained, while the ground drive control is not affected. When the foot pedal is in a third position, the position of the work tool control is maintained and the position of the ground drive control is maintained. A work tool control lock is used to prevent the work tool control from engaging when the foot pedal is in the second position or the third position.

Abstract: A method for noise signal analysis and communication with an underground transmitter. The method comprises the steps of measuring a noise floor when no signal is transmitted from a transmitter, detecting a signal when the transmitter is transmitting, and estimating the noise free component of the signal by removing the noise floor measurement. The measurement of the noise floor and detecting the signal from the transmitter may be done using a root mean square technique. The noise floor measurement can be removed from the measured signal by subtracting the noise floor measurement from the measured signal or alternatively by calculating the square root of the difference between the square of the measured signal and the square of the noise floor measurement. The noise estimation technique may be used in connection with, a differential phased shift keying communication scheme or other modulation techniques.

Abstract: A pipe handling assembly for transporting pipe sections to and from the drill string of a horizontal boring machine. The system comprises a magazine, a cradle for supporting the magazine, a support member, a drive system, and a transfer assembly. The drive system may move the cradle and the magazine laterally on the support member or may pivot the magazine. The transfer assembly transfers pipe sections between the magazine and the spindle connection area. The magazine and the support frame are disposed above the spindle connection area such that only empty columns of the magazine are outside of the footprint of the boring machine. The magazine may be removed from the cradle when empty or full to continue with the boring operation.