Abstract: A control system for a work machine. The control system allows an operator to selectively maintain control of a ground drive, a work tool, or both the ground drive and the work tool. The system provides a foot pedal movable between multiple positions. The foot pedal allows an operator to selectively hold the position of one or both of the ground drive control and work tool control. When the foot pedal is in a first position, the work tool control and ground drive control are not affected. When the foot pedal is in a second position, the position of the work tool control is maintained, while the ground drive control is not affected. When the foot pedal is in a third position, the position of the work tool control is maintained and the position of the ground drive control is maintained. A work tool control lock is used to prevent the work tool control from engaging when the foot pedal is in the second position or the third position.

Abstract: A system and method for monitoring bend radius and torque force exerted on a drill string. A sensor system is supported within a pipe section of the drill string and has a light source supported within the pipe section to emit a light beam within the pipe section. An optical sensing device is supported within the pipe section and spaced apart from the light source. The optical sensing device transmits a detection signal indicative of the position of the light beam on a surface of the optical sensing device to a processor that determines the bend radius and torque force exerted on the pipe section.

Abstract: A method for noise signal analysis and communication with an underground transmitter. The method comprises the steps of measuring a noise floor when no signal is transmitted from a transmitter, detecting a signal when the transmitter is transmitting, and estimating the noise free component of the signal by removing the noise floor measurement. The measurement of the noise floor and detecting the signal from the transmitter may be done using a root mean square technique. The noise floor measurement can be removed from the measured signal by subtracting the noise floor measurement from the measured signal or alternatively by calculating the square root of the difference between the square of the measured signal and the square of the noise floor measurement. The noise estimation technique may be used in connection with a differential phased shift keying communication scheme or other modulation techniques.

Abstract: A door sealing system is used to seal a container of a vacuum system. In a preferred embodiment the vacuum system has a container door supported on a frame and adapted to seal the container when the container door is closed. A latch assembly supported on the container door is used to latch the container door to the container along a load bearing axis. A power operated pulling assembly located within the container forces the container door against the container by applying a load on the door that is collinear with the load bearing axis of the latch assembly. The power operated pulling assembly seals the container door to the container. The mechanical locking assembly is adapted to maintain the door in a sealed configuration after the power operated pulling assembly has sealed the container.

Abstract: A system and method of making up and breaking out a dual-member drill string. The system comprises a spindle, a spindle carriage and a drive frame. The drive frame provides thrust to the spindle, while the spindle carriage provides rotation. The spindle has an outer spindle and an inner spindle, and is adapted to connect to a pipe section having an outer pipe section and an inner pipe section. Inner joints are geometrically shaped, while outer joints are threaded. When making up dual member drill string, the spindle is advanced, with the outer spindle rotating, and the inner spindle rotating in alternating directions, or “dithering.” A float sensor and a processor are used in tandem to cooperatively couple the inner spindle with the inner pipe sections and the outer spindle with the outer pipe sections.

Abstract: A method and receiver system for identifying a location of a magnetic field source using two horizontally displaced tri-axial antennas. In a preferred embodiment two tri-axial antennas are positioned at opposite ends of a receiver frame. Each antenna detects in three dimensions a magnetic field from a source or transmitter. The receiver is maintained in a horizontal plane and the receiver is moved in the horizontal plane until a flux angle measured at each of the two points is zero so that the receiver is in the vertical plane perpendicular to the axis of the source. The depth and location of the source in three dimensions relative to the receiver is determined using the detected field values. The receiver is moved in a direction defined by a line containing the two points of the receiver until a magnitude of the magnetic field detected at each of the two points is substantially the same so that the receiver is positioned above the source.

Abstract: A method for noise signal analysis and communication with an underground transmitter. The method comprises the steps of measuring a noise floor when no signal is transmitted from a transmitter, detecting a signal when the transmitter is transmitting, and estimating the noise free component of the signal by removing the noise floor measurement. The measurement of the noise floor and detecting the signal from the transmitter may be done using a root mean square technique. The noise floor measurement can be removed from the measured signal by subtracting the noise floor measurement from the measured signal or alternatively by calculating the square root of the difference between the square of the measured signal and the square of the noise floor measurement. The noise estimation technique may be used in connection with, a differential phased shift keying communication scheme or other modulation techniques.

Abstract: A system and method of making up and breaking out a dual-member drill string. The system comprises a spindle, a spindle carriage and a drive frame. The drive frame provides thrust to the spindle, while the spindle carriage provides rotation. The spindle has an outer spindle and an inner spindle, and is adapted to connect to a pipe section having an outer pipe section and an inner pipe section. Inner joints are geometrically shaped, while outer joints are threaded. When making up dual member drill string, the spindle is advanced, with the outer spindle rotating, and the inner spindle rotating in alternating directions, or “dithering.” A float sensor and a processor are used in tandem to cooperatively couple the inner spindle with the inner pipe sections and the outer spindle with the outer pipe sections.

Abstract: A tracking receiver system is used to track the progress of a downhole tool along a subsurface path having a desired grade. The tracking receiver system is adapted to detect a reference line originating from a reference line receiver and to determine the position of the downhole tool along a desired subsurface path relative to the reference line. In an alternative embodiment the tracking receiver system may comprise a global positioning satellite system to provide information used to determine the position of the downhole tool relative to the desired subsurface path.

Abstract: A system and method for controlling a work machine system having a work machine and work tool. Operational characteristics of both the work machine and work tool are configured by a machine controller based upon the type of work tool attached to the work machine, the operating environment of the work machine, and the location of work site personnel or other observers relative to the machine or work tool. The operational characteristics of both the work machine and work tool may then be automatically altered during operation of the work machine system to limit or expand functions of the work machine system in response to changes in the operational environment or movement of personnel or observers relative to the work machine system.

Abstract: An electric horizontal directional drilling machine. An electric horizontal directional drilling machine is powered by an electric power assembly. The power assembly is made up of a fuel cell and inverter, or multiple fuel cells with synchronized inverters. The electric motor operates hydraulic pumps or works independently to rotate, advance and retract a drill string and downhole tool through the earth and operate various machine functions. Mechanical functions of the drilling machine may also be satisfied through the use of electric rotary actuators (e.g., motors) and linear actuators (e.g., linear motors and solenoids).

Abstract: A method and receiver system for identifying a location of a magnetic field source using two horizontally displaced tri-axial antennas. In a preferred embodiment two tri-axial antennas are positioned at opposite ends of a receiver frame. Each antenna detects in three dimensions a magnetic field from a source or transmitter. The receiver is maintained in a horizontal plane and the receiver is moved in the horizontal plane until a flux angle measured at each of the two points is zero so that the receiver is in the vertical plane perpendicular to the axis of the source. The depth and location of the source in three dimensions relative to the receiver is determined using the detected field values. The receiver is moved in a direction defined by a line containing the two points of the receiver until a magnitude of the magnetic field detected at each of the two points is substantially the same so that the receiver is positioned above the source.

Abstract: A control system for a work machine. The control system allows an operator to selectively maintain control of a ground drive, a work tool, or both the ground drive and the work tool. The system provides a foot pedal movable between multiple positions. The foot pedal allows an operator to selectively hold the position of one or both of the ground drive control and work tool control. When the foot pedal is in a first position, the work tool control and ground drive control are not affected. When the foot pedal is in a second position, the position of the work tool control is maintained, while the ground drive control is not affected. When the foot pedal is in a third position, the position of the work tool control is maintained and the position of the ground drive control is maintained. A work tool control lock is used to prevent the work tool control from engaging when the foot pedal is in the second position or the third position.

Abstract: A tracking receiver system is used to track the progress of a downhole tool along a subsurface path having a desired grade. The tracking receiver system is adapted to detect a reference line originating from a reference line receiver and to determine the position of the downhole tool along a desired subsurface path relative to the reference line. In an alternative embodiment the tracking receiver system may comprise a global positioning satellite system to provide information used to determine the position of the downhole tool relative to the desired subsurface path.

Abstract: A system for controlling a work machine and work tool from a remote controller. The remote controller sends a control signal to a receiver assembly and machine controller. The machine controller processes the control signal to determine the location of the remote controller relative to the receiver assembly and to alter operational characteristics of the machine or work tool based on the control signal or the location of the remote controller relative to the receiver assembly. The system may include a tag system to detect the presence of workers at the jobsite and to alter operation of the machine and work tool based upon the location of the workers relative to the machine or work tool. In another embodiment, a signal may be transmitted from the work machine and detected by a remote receiver assembly. A processor uses the detected signal to determine the position of the remote receiver assembly relative to the work machine.

Abstract: An electric horizontal directional drilling machine. An electric horizontal directional drilling machine is powered by an electric power assembly. The power assembly is made up of a fuel cell and inverter, or multiple fuel cells with synchronized inverters, are used to power an electric motor controller and electric motor. The electric motor operates hydraulic pumps used to advance a drill string and downhole tool through the earth and operate various machine functions. Mechanical functions of the drilling machine may also be satisfied through the use of electric rotary actuators (e.g., motors) and linear actuators (e.g., linear motors and solenoids).

Abstract: A system for uncovering and sealing a narrow trench. The system comprises several subsystems, including a work machine, a frame for providing a seal with the surface to be trenched, a saw blade, a vacuum system, a system for placing product, and a resealer. The blade includes rotatable tooth bits, which may be rotated and secured to create a blade for narrower or a wider trench. A removable cover and the blade are easily changeable. A ground engaging surface on the frame is manipulated to maintain a seal with changing ground surfaces. Additionally, the vertical location of the blade within the frame is adjustable to create a deeper or shallower trench.