Patents Assigned to VueReal Inc.
  • Publication number: 20250151493
    Abstract: The invention disclose method to selectively transfer microdevices from a cartridge substrate to a system substrate by bringing a cartridge substrate closer to the system substrate, wherein the release layer for the first selected microdevice from the cartridge substrate is modified or removed prior to the transfer such that the selected microdevice is held to the cartridge substrate with a lower force than the bonding force of the selected microdevice to the pad.
    Type: Application
    Filed: August 9, 2022
    Publication date: May 8, 2025
    Applicant: VueReal Inc.
    Inventor: Gholamreza CHAJI
  • Publication number: 20250143127
    Abstract: What is disclosed is structures and methods to integrate microdevices into system or receiver substrates. The integration of microdevices is facilitated by adding staging pads to microdevices before or after transferring. Creating stages after the transfer of a first microdevice to a substrate for the subsequent microdevice transfer to the first (or the second) microdevice transfer. The stage improves the surface profile of the substrate so that next microdevice can be transferred without the first microdevice on the substrate get damaged by or interfere with the surface of the donor or transfer head. Some embodiments further relate to tiled display device and more particularly, to stacking tiles to a backplane to form the tiled display device.
    Type: Application
    Filed: January 6, 2025
    Publication date: May 1, 2025
    Applicant: VueReal Inc.
    Inventors: Gholamreza CHAJI, Won Kyu HA, Aaron Daniel Trent WIERSMA, Ehsanollah FATHI
  • Publication number: 20250126887
    Abstract: In a micro-device integration process, a donor substrate is provided on which to conduct the initial manufacturing and pixelation steps to define the micro devices, including functional, e.g. light emitting layers, sandwiched between top and bottom conductive layers. The micro-devices are then transferred to a system substrate for finalizing and electronic control integration. The transfer may be facilitated by various means, including providing a continuous light emitting functional layer, breakable anchors on the donor substrates, temporary intermediate substrates enabling a thermal transfer technique, or temporary intermediate substrates with a breakable substrate bonding layer.
    Type: Application
    Filed: December 20, 2024
    Publication date: April 17, 2025
    Applicant: VueReal Inc.
    Inventors: Gholamreza Chaji, Ehsanollah Fathi
  • Patent number: 12276679
    Abstract: The present disclosure describes a probe design to measure cycles of microdevices. In particular, the probe comprises, electrodes, dielectric, stimulating capacitor, voltage stimulating source for time varying stimulating voltage signal and a series switch to control biasing condition. The probe structure further has a probe tip and resting pads (ring shape or otherwise) along with a leveling mechanism and apparatus. The disclosure also describes a method to measure cycles of microdevices using the probe structure.
    Type: Grant
    Filed: March 10, 2021
    Date of Patent: April 15, 2025
    Assignee: VueReal Inc.
    Inventors: Gholamreza Chaji, Won Kyu Ha
  • Publication number: 20250120281
    Abstract: The disclosure is related to creating different functional micro devices by integrating functional tuning materials and creating an encapsulation capsule to protect these materials. Various embodiments of the present disclosure also related to improve light extraction efficiencies of micro devices by mounting micro devices at a proximity of a corner of a pixel active area and arranging QD films with optical layers in a micro device structure.
    Type: Application
    Filed: December 17, 2024
    Publication date: April 10, 2025
    Applicant: VueReal Inc.
    Inventor: Gholamreza Chaji
  • Publication number: 20250093412
    Abstract: What is disclosed are methods and structures of an improved probe card assembly to inspect micro devices.
    Type: Application
    Filed: December 3, 2024
    Publication date: March 20, 2025
    Applicant: VueReal Inc.
    Inventors: Gholamreza CHAJI, Chang Ho PARK
  • Patent number: 12256583
    Abstract: As the pixel density of optoelectronic devices becomes higher, and the size of the optoelectronic devices becomes smaller, the problem of isolating the individual micro devices becomes more difficult. A method of fabricating an optoelectronic device, which includes an array of micro devices, comprises: forming a device layer structure including a monolithic active layer on a substrate; forming an array of first contacts on the device layer structure defining the array of micro devices; mounting the array of first contacts to a backplane comprising a driving circuit which controls the current flowing into the array of micro devices; removing the substrate; and forming an array of second contacts corresponding to the array of first contacts with a barrier between each second contact.
    Type: Grant
    Filed: July 21, 2023
    Date of Patent: March 18, 2025
    Assignee: VueReal Inc.
    Inventor: Gholamreza Chaji
  • Patent number: 12249670
    Abstract: A micro device structure comprising at least part of an edge of a micro device is covered with a metal-insulator-semiconductor (MIS) structure, wherein the MIS structure comprises a MIS dielectric layer and a MIS gate conductive layer, at least one gate pad provided to the MIS gate conductive layer, and at least one micro device contact extended upwardly on a top surface of the micro device.
    Type: Grant
    Filed: July 21, 2023
    Date of Patent: March 11, 2025
    Assignee: VueReal Inc.
    Inventors: Gholamreza Chaji, Ehsanollah Fathi, Hossein Zamani Siboni
  • Publication number: 20250076646
    Abstract: The present invention discloses a mixed reality system comprising a display and an optical system that projects the image into a viewer's eye where the display is convex or a concave optical component. The display may further be comprising of smaller displays bunched together to create optical functions. In addition, the display pixels of further comprise of sub-pixels.
    Type: Application
    Filed: April 6, 2022
    Publication date: March 6, 2025
    Applicant: VueReal Inc.
    Inventor: Gholamreza CHAJI
  • Publication number: 20250069910
    Abstract: The present invention discloses a method and apparatus to correct surface non-uniformities between a donor substrate and a system substrate using a bonding tool. The bonding tool has multiple segments with internal structure to facilitate the objective. In particular, arc shaped guideways and resulting movements exemplify the method.
    Type: Application
    Filed: November 12, 2024
    Publication date: February 27, 2025
    Applicant: VueReal Inc.
    Inventor: Drew Robert GINGRAS
  • Patent number: 12237457
    Abstract: An optoelectronic device comprising a pad substrate comprising an array of pads connected to a driving circuit; and a device layer structure deposited on a substrate, wherein the device layer structure including a plurality of active layers and conductive layers; and a pillar layer formed on or part of a first conductive layer, wherein the pillar layer is patterned into array of pillars to create pixelated micro devices and wherein the array of pillars is bonded to the array of pads. The redundant pillars that are not bonded to the array of pads may be provided a fixed voltage or used as sensors.
    Type: Grant
    Filed: May 27, 2020
    Date of Patent: February 25, 2025
    Assignee: VueReal Inc.
    Inventor: Gholamreza Chaji
  • Patent number: 12236907
    Abstract: The invention discloses an optoelectronic system may include an array of pixel circuits connected to optoelectronic devices. There can be different types of optoelectronic devices (for example, red, green and blue). These devices can be sensors, or light emitting devices or other types of devices. These devices may be optimized differently and to program the pixel circuits, a configuration of dataline for columns and address lines for rows is used.
    Type: Grant
    Filed: March 31, 2022
    Date of Patent: February 25, 2025
    Assignee: VueReal Inc.
    Inventor: Gholamreza Chaji
  • Patent number: 12237236
    Abstract: The present invention relates to the inspection process which includes providing access to the microdevice contacts, measuring the microdevice and analyzing the data to identify defects or performance of the micro device. The invention also relates to the forming of test electrodes on microdevices. The test electrodes may be connected to hidden contacts. The type of microdevices may be vertical, lateral or a flip chip.
    Type: Grant
    Filed: July 15, 2021
    Date of Patent: February 25, 2025
    Assignee: VueReal Inc.
    Inventors: Gholamreza Chaji, Ehsanollah Fathi, Hossein Zamani Siboni, David Hwang
  • Publication number: 20250060927
    Abstract: The present disclosure relates to tiling which is one approach to develop large area electronic systems such as displays and sensors. In particular, the invention discloses connecting an array of tiles, an array of pixels and distributing signals between pixels in row and column. In addition, the invention discloses alignment of tiles, differentiability of tiles, sharing pixel circuits between subpixels with different microdevices, and EM signals controlling switches and alignment on opposite surfaces.
    Type: Application
    Filed: December 23, 2022
    Publication date: February 20, 2025
    Applicant: VueReal Inc.
    Inventor: Gholamreza CHAJI
  • Publication number: 20250046752
    Abstract: The present invention relates to relates to integrating microdevices into a system substrate using alignment and cartridges. The invention relates to transferring microdevices using alignment marks in a template substrate, aligning cartridges to the template substrate, placing the cartridges according to allocated positions in the template substrate, and transferring the cartridges to a holding substrate.
    Type: Application
    Filed: September 29, 2022
    Publication date: February 6, 2025
    Applicant: VueReal Inc.
    Inventor: Gholamreza CHAJI
  • Patent number: 12219841
    Abstract: What is disclosed is structures and methods to integrate microdevices into system or receiver substrates. The integration of microdevices is facilitated by adding staging pads to microdevices before or after transferring. Creating stages after the transfer of a first microdevice to a substrate for the subsequent microdevice transfer to the first (or the second) microdevice transfer. The stage improves the surface profile of the substrate so that next microdevice can be transferred without the first microdevice on the substrate get damaged by or interfere with the surface of the donor or transfer head. Some embodiments further relate to tiled display device and more particularly, to stacking tiles to a backplane to form the tiled display device.
    Type: Grant
    Filed: December 14, 2020
    Date of Patent: February 4, 2025
    Assignee: VueReal Inc.
    Inventors: Gholamreza Chaji, Won Kyu Ha, Aaron Daniel Trent Wiersma, Ehsanollah Fathi
  • Patent number: 12211860
    Abstract: In a micro-device integration process, a donor substrate is provided on which to conduct the initial manufacturing and pixelation steps to define the micro devices, including functional, e.g. light emitting layers, sandwiched between top and bottom conductive layers. The microdevices are then transferred to a system substrate for finalizing and electronic control integration. The transfer may be facilitated by various means, including providing a continuous light emitting functional layer, breakable anchors on the donor substrates, temporary intermediate substrates enabling a thermal transfer technique, or temporary intermediate substrates with a breakable substrate bonding layer.
    Type: Grant
    Filed: June 13, 2023
    Date of Patent: January 28, 2025
    Assignee: VueReal Inc.
    Inventors: Gholamreza Chaji, Ehsanollah Fathi
  • Patent number: 12199058
    Abstract: A method of selectively transferring micro devices from a donor substrate to contact pads on a receiver substrate. Micro devices being attached to a donor substrate with a donor force. The donor substrate and receiver substrate are aligned and brought together so that selected micro devices meet corresponding contact pads. A receiver force is generated to hold selected micro devices to the contact pads on the receiver substrate. The donor force is weakened and the substrates are moved apart leaving selected micro devices on the receiver substrate. Several methods of generating the receiver force are disclosed, including adhesive, mechanical and electrostatic techniques.
    Type: Grant
    Filed: April 27, 2022
    Date of Patent: January 14, 2025
    Assignee: VueReal Inc.
    Inventors: Gholamreza Chaji, Ehsanollah Fathi
  • Publication number: 20250015030
    Abstract: A method of selectively transferring micro devices from a donor substrate to contact pads on a receiver substrate. Micro devices being attached to a donor substrate with a donor force. The donor substrate and receiver substrate are aligned and brought together so that selected micro devices meet corresponding contact pads. A receiver force is generated to hold selected micro devices to the contact pads on the receiver substrate. The donor force is weakened and the substrates are moved apart leaving selected micro devices on the receiver substrate. Several methods of generating the receiver force are disclosed, including adhesive, mechanical and electrostatic techniques.
    Type: Application
    Filed: September 24, 2024
    Publication date: January 9, 2025
    Applicant: VueReal Inc.
    Inventors: Gholamreza Chaji, Ehsanollah Fathi
  • Patent number: 12188978
    Abstract: What is disclosed are methods and structures of an improved probe card assembly to inspect micro devices.
    Type: Grant
    Filed: February 20, 2020
    Date of Patent: January 7, 2025
    Assignee: VueReal Inc.
    Inventors: Gholamreza Chaji, Chang Ho Park