Abstract: An activated solid catalyst component is disclosed formed from a magnesium compound, a titanium compound, an organosilicon compound, a supportive electron donor, and at least one internal electron donor. The solid catalyst component is activated to include titanium and carbon bonds by reaction with an activation agent, such as an aluminum compound. In one embodiment, small amounts of polymer are polymerized with the catalyst component during activation. The activated catalyst component is stable and, when formed, can later be used to produce various polyolefin polymers. The activated catalyst component has controlled reaction kinetics so that the catalyst does not overheat and degrade during initial polymerization.
Abstract: A polymer composition includes a low ethylene random copolymer that can be used to form a meltspun or spunbond article at high spinning velocities. The polymer composition has a low xylene soluble content, a high crystallinity, or both, while having reduced spin-break at high spinning velocities. The polymer composition also exhibits good fiber tenacity and fabric softness.
Abstract: Propylene-ethylene copolymer compositions and production methods are provided. The copolymer compositions can be particularly advantageous for use in hot fill packaging of foodstuffs. The propylene-ethylene copolymers can be produced using a Ziegler-Natta catalyst and an alkoxysilane electron donor. The compositions can have propylene as a primary monomer with an ethylene content ranging from 2.0 to 6.0 percent by weight with a xylene soluble content of less than 7.0 percent by weight.
Type:
Grant
Filed:
June 7, 2019
Date of Patent:
January 16, 2024
Assignee:
W.R. Grace & Co.-Conn.
Inventors:
Matthew John Fedec, Jan Willem Van Egmond, Manu Rego, John Kalevi Kaarto, Li-Min Tau
Abstract: Polymer compositions are disclosed that can be used to produce different types of molded articles, such as extruded piping structures. The polymer composition contains an oxidative stabilizing package. The oxidative stabilizing package contains at least one antioxidant, a nucleating agent, and an acid scavenger. The nucleating agent is a phosphate ester or a dicarboxylate metal salt. The stabilizing package of the present disclosure dramatically improves oxidation induction time.
Abstract: Olefin polymers are produced having an ultra-high melt flow rate. The olefin polymers can be used to produce meltblown fibers and meltblown webs, which can then be incorporated into protective apparel. The polyolefin polymer is produced using a Ziegler-Natta catalyst and without having to use peroxides in order to obtain the high melt flow rate.
Abstract: Phthalate-free polypropylene homopolymers and compositions incorporating the homopolymers are described. The phthalate-free polypropylene homopolymers exhibit high molecular weight as well as low XS content. Composition incorporating the phthalate-free polypropylene homopolymer can have relatively high stiffness properties. In addition, the polypropylene compositions can have good melt flow characteristics. Phthalate-free compositions including the homopolymers can be advantageously utilized in forming containers and other articles in food contacting, medical, and personal care applications.
Abstract: A process for catalytic cracking of an iron-contaminated fluid catalytic cracking (FCC) feedstock. The process may include combining a FCC catalyst, a slurry containing a magnesium compound, and an iron-contaminated FCC feedstock during a FCC process under fluid catalytic cracking conditions, thereby generating an equilibrium FCC catalyst with reduced iron poisoning. The slurry containing the magnesium compound may not contain a calcium compound.
Type:
Application
Filed:
July 7, 2021
Publication date:
August 31, 2023
Applicant:
W. R. Grace & Co.-Conn.
Inventors:
Shankhamala Kundu, Ruizhong Hu, Wu-Cheng Cheng, Michael Ziebarth
Abstract: Propylene and butene random copolymers are disclosed that have excellent stiffness properties, low xylene soluble content, and excellent transparency characteristics especially when combined with one or more nucleating agents. The propylene-butene copolymers can be made with different melt flow characteristics making them well suited for use in injection molding, blow molding and thermoforming applications.
Abstract: Propylene and butene random copolymers are disclosed that have excellent stiffness properties and excellent transparency characteristics especially when combined with one or more nucleating agents. The propylene-butene copolymers can be made with different melt flow characteristics making them well suited for use in injection molding, blow molding and thermoforming applications.
Abstract: A process for preparing a catalyst comprises coating substantial internal surfaces of porous inorganic powders with titanium oxide to form titanium oxide-coated inorganic powders. After the coating, an extrudate comprising the titanium oxide-coated inorganic powders is formed and calcined to form a catalyst support. Then, the catalyst support is impregnated with a solution containing one or more salts of metal selected from the group consisting of molybdenum, cobalt, and nickel.
Abstract: The present invention relates to a process for making 1,4-butanediol. The process may include reacting a solution comprising 1,4-butynediol with hydrogen in a presence of an effective amount of a catalyst. The catalyst may include copper.
Abstract: The present invention provides polymer compositions having improved corrosivity, color stability and clarity. Also disclosed is a process of preparing the polymers. The process may comprise incorporating into the polymer an acid neutralizing amount of an amorphous aluminum silicate. The amorphous aluminum silicate may be present in the polymer in an amount such that the polymer composition having a Corrosivity Index of less than 6. A refractive index of the amorphous aluminum silicate may be the same or substantially the same as a refractive index of the polymer.
Type:
Grant
Filed:
February 1, 2019
Date of Patent:
May 9, 2023
Assignee:
W.R. Grace & Co.-Conn.
Inventors:
Amaia Montoya-Goni, John Kaarto, Michelle Ni Paine, Jose Manuel Rego, Feng Gu, Demetrius Michos, James Neil Pryor
Abstract: A process of preparing a solid catalyst component for the production of polypropylene includes a) dissolving a halide-containing magnesium compound in a mixture, the mixture including an epoxy compound, an organic phosphorus compound, and a hydrocarbon solvent to form a homogenous solution; b) treating the homogenous solution with an organosilicon compound during or after the dissolving step; c) treating the homogenous solution with a first titanium compound in the presence of a first non-phthalate electron donor, and an organosilicon compound, to form a solid precipitate; and d) treating the solid precipitate with a second titanium compound in the presence of a second non-phthalate electron donor to form the solid catalyst component, where the process is free of carboxylic acids and anhydrides.
Abstract: Chromatography devices contain chromatography media and methods of making and methods of using chromatography devices. Chromatography devices enable a more efficient, productive and/or environmentally friendly chromatographic operation due to one or more of the following advantages over conventional chromatographic operations: elimination of a device packing step by the user; elimination of clean-in-place (CIP) steps; elimination of clean-in-place (CIP) steps utilizing sodium hydroxide solution; elimination of any validation steps by the user; and use of a chromatography device comprising biodegradable material. The chromatography media includes porous inorganic particles having a functionalized surface and having a median pore size of at least about 300 Angstroms (A), or at least about 300 A up to about 3000 A. The inorganic particles may have a BET surface area of at least about 20 m2/g, or at least about 25 m2/g, or about 30 m2/g, up to about 2000 m2/g.
Abstract: A polymerization process includes contacting an olefin or a mixture of the olefin and one or more copolymerizable comonomers under polymerization conditions with a catalyst composition and forming a polymer with a total ash content of less than 15 ppm. The catalyst composition includes one or more polymerization catalysts; and a mixed external electron donor comprising a selectivity control agent comprising at least one silicon-containing compound containing at least one C1-C10 alkoxy group bonded to a silicon atom.
Abstract: The present invention relates to a process for making 1,4 butanediol. The process may include reacting a solution comprising 1,4-butynediol with hydrogen in a presence of a catalyst. The catalyst may include cerium.
Abstract: A process comprising polymerizing olefin monomers and optionally comonomers in a first reactor vessel, thereby forming a raw product stream comprising polymerized solids, unreacted monomer and optionally comonomer, the polymerized solids comprising olefin polymer, volatile organic compounds (VOC) and catalyst system. Then the polymerized solids are contacted with a catalyst poison selected from carbon monoxide, carbon dioxide, oxygen, water, alcohols, amines, or mixtures thereof, thereby forming a passivated stream. The passivated stream is maintained in an agitated state within a second reactor. The passivated stream within the second reactor is then contacted with a circulating gas comprising unreacted monomer for a residence time, thereby reducing the concentration of VOC in the polymerized solids by at least 10 wt % compared to the level before entering the second reactor, thereby forming a purified olefin polymer solids stream.
Type:
Grant
Filed:
July 21, 2021
Date of Patent:
February 14, 2023
Assignee:
W. R. GRACE & CO.-CONN.
Inventors:
Jan W. Van Egmond, Jeffrey D. Goad, John K. Kaarto, Daniel J. Chismar
Abstract: Functionalized particulate support material and chromatographic media prepared therefrom are disclosed. The functionalized particulate support material is a plurality of particles, each particle having a particle surface. Chemically bonded to and extending from the surface of the particles is a combination of hydrophobic and hydrophilic functional groups. The hydrophobic functional groups enable polymerization of one or more monomers onto the particle surface while the hydrophilic functional groups provide increased wettability of the particle surface compared to an unmodified particle surface. The functionalized particulate support material may be further processed so as to form polymer chains extending from the hydrophobic functional groups. In one embodiment, the resulting polymer functionalized material is useful as a chromatographic media in chromatography columns or cartridges, such as in a liquid chromatography (HPLC) column.
Abstract: A Ziegler-Natta catalyst composition is disclosed. The catalyst composition includes an internal electron donor with improved polymerization kinetics, a long lifetime, improved stereoselectivity and/or improved hydrogen response.
Type:
Application
Filed:
September 10, 2020
Publication date:
December 1, 2022
Applicant:
W.R. Grace & Co.-CONN
Inventors:
Joseph COALTER, III, Rose KENT, Adam MARWITZ, Ronald EPSTEIN, Michael ELDER
Abstract: This invention relates to a coating composition. The coating composition may include hydrophobized aluminum silicate particles, a film-forming binder, and a solvent. the hydrophobized aluminum silicate particles comprise aluminum silicate particles having a pore diameter of about 50 ? or more and a hydrophobic coating on a surface of the aluminum silicate particles.