Patents Assigned to W. R. Grace & Co.-Conn.
  • Publication number: 20220162356
    Abstract: An activated solid catalyst component is disclosed formed from a magnesium compound, a titanium compound, an organosilicon compound, a supportive electron donor, and at least one internal electron donor. The solid catalyst component is activated to include titanium and carbon bonds by reaction with an activation agent, such as an aluminum compound. In one embodiment, small amounts of polymer are polymerized with the catalyst component during activation. The activated catalyst component is stable and, when formed, can later be used to produce various polyolefin polymers. The activated catalyst component has controlled reaction kinetics so that the catalyst does not overheat and degrade during initial polymerization.
    Type: Application
    Filed: May 7, 2020
    Publication date: May 26, 2022
    Applicant: W.R. Grace & Co.-CONN.
    Inventor: Vladimir MARIN
  • Publication number: 20220119632
    Abstract: Catalyst systems for polymerization of mixtures comprising an olefin include a selectivity control agent comprising at least one silicon-containing compound containing at least one C1-C10 alkoxy group bonded to a silicon atom and an amount of one or more agent compounds. The agent compound comprises C2-C13 mono- or polycarboxylic esters of aliphatic C2-C7 carboxylic acids and inertly substituted derivatives thereof. One or more polymerization catalysts may also be present. A polymerization process includes contacting an olefin or a mixture of the olefin and one or more copolymerizable comonomers under polymerization conditions with the catalyst composition.
    Type: Application
    Filed: December 23, 2021
    Publication date: April 21, 2022
    Applicant: W.R. Grace & Co.-CONN.
    Inventor: Jan Willem van Egmond
  • Patent number: 11299612
    Abstract: Polypropylene polymer compositions are disclosed that can be formulated to have excellent transparency properties in conjunction with excellent impact resistance properties. The polypropylene polymer compositions are heterophasic compositions containing a first phase polymer combined with a second phase polymer. The first phase polymer is a polypropylene and alpha-olefin copolymer while the second phase polymer is also a polypropylene and alpha-olefin random copolymer. The first phase polymer contains ethylene in an amount less than 5% by weight and is present in an amount greater than the second phase polymer. The second phase polymer has elastomeric properties.
    Type: Grant
    Filed: April 17, 2019
    Date of Patent: April 12, 2022
    Assignee: W.R. GRACE & CO.-CONN.
    Inventors: John Kalevi Kaarto, Jing Zhong, Amaia Montoya Goni
  • Patent number: 11254848
    Abstract: The present disclosure provides compositions, films and articles containing a random propylene/ethylene copolymer and a substituted phenylene aromatic diester. Polymerization with an improved catalyst system increases the amount of ethylene incorporated into the random propylene/ethylene copolymer backbone which results in improved thermal properties, improved optical properties, and improved heat seal properties.
    Type: Grant
    Filed: July 27, 2012
    Date of Patent: February 22, 2022
    Assignee: W.R. GRACE & CO.-CONN.
    Inventors: Li-Min Tau, Chai-Jing Chou, John Kaarto, Peter S. Martin, William G. Sheard
  • Patent number: 11254756
    Abstract: Disclosed are catalyst compositions having an internal electron donor which includes a 3,6-di-substituted-1,2-phenylene aromatic diester. Ziegler-Natta catalyst compositions containing the present catalyst compositions exhibit very high hydrogen response, high activity, high selectivity and produce propylene-based olefins with high melt flow rate.
    Type: Grant
    Filed: June 19, 2019
    Date of Patent: February 22, 2022
    Assignee: W.R. GRACE & CO.-CONN.
    Inventors: Linfeng Chen, Tak W. Leung, Tao Tao, Kuanqiang Gao
  • Patent number: 11236222
    Abstract: Catalyst systems for polymerization of mixtures comprising an olefin include a selectivity control agent comprising at least one silicon-containing compound containing at least one C1-C10 alkoxy group bonded to a silicon atom and an amount of one or more agent compounds. The agent compound comprises C2-C13 mono- or polycarboxylic esters of aliphatic C2-C7 carboxylic acids and inertly substituted derivatives thereof. One or more polymerization catalysts may also be present. A polymerization process includes contacting an olefin or a mixture of the olefin and one or more copolymerizable comonomers under polymerization conditions with the catalyst composition.
    Type: Grant
    Filed: August 30, 2017
    Date of Patent: February 1, 2022
    Assignee: W.R. GRACE & CO.-CONN.
    Inventor: Jan Willem van Egmond
  • Patent number: 11236181
    Abstract: A process for preparing a solid pre-catalyst component for use in olefinic polymerization includes dissolving a magnesium chloride in an alcohol and optionally adding water to form a first solution having a water content of about 0.5 mmol water per mol MgCl2 to about 100 mmol water per mol MgCl2; contacting the first solution with a first titanium compound to form the solid pre-catalyst component; and treating the solid pre-catalyst component with a hydrocarbon or halogenated hydrocarbon solvent, optionally containing a second titanium compound.
    Type: Grant
    Filed: August 23, 2018
    Date of Patent: February 1, 2022
    Assignee: W.R. Grace & Co.-CONN.
    Inventors: Vladimir P. Marin, Ahmed Hintolay, Neil J. O'Reilly
  • Patent number: 11168158
    Abstract: A solid precatalyst component for use in olefinic polymerization, includes titanium, magnesium, and an electron donor compound; wherein: the electron donor compound is at least one compound represented by Formula (I).
    Type: Grant
    Filed: March 6, 2017
    Date of Patent: November 9, 2021
    Assignees: BRASKEM AMERICA, INC., W.R. GRACE & CO.-CONN.
    Inventors: Binh Thanh Nguyen, Jonas Alves Fernandes, Zhenxing Xi
  • Publication number: 20210322955
    Abstract: A process for preparing a catalyst comprises coating substantial internal surfaces of porous inorganic powders with titanium oxide to form titanium oxide-coated inorganic powders. After the coating, an extrudate comprising the titanium oxide-coated inorganic powders is formed and calcined to form a catalyst support. Then, the catalyst support is impregnated with a solution containing one or more salts of metal selected from the group consisting of molybdenum, cobalt, and nickel.
    Type: Application
    Filed: June 29, 2021
    Publication date: October 21, 2021
    Applicant: W.R. GRACE & CO.- CONN
    Inventors: Stephen R. Schmidt, Cristian Libanati
  • Patent number: 11104749
    Abstract: A process comprising polymerizing olefin monomers and optionally comonomers in a first reactor vessel, thereby forming a raw product stream comprising polymerized solids, unreacted monomer and optionally comonomer, the polymerized solids comprising olefin polymer, volatile organic compounds (VOC) and catalyst system. Then the polymerized solids are contacted with a catalyst poison selected from carbon monoxide, carbon dioxide, oxygen, water, alcohols, amines, or mixtures thereof, thereby forming a passivated stream. The passivated stream is maintained in an agitated state within a second reactor. The passivated stream within the second reactor is then contacted with a circulating gas comprising unreacted monomer for a residence time, thereby reducing the concentration of VOC in the polymerized solids by at least 10 wt % compared to the level before entering the second reactor, thereby forming a purified olefin polymer solids stream.
    Type: Grant
    Filed: September 11, 2017
    Date of Patent: August 31, 2021
    Assignee: W. R. GRACE & CO.-CONN.
    Inventors: Jan W. Van Egmond, Jeffrey D. Goad, John K. Kaarto, Daniel J. Chismar
  • Patent number: 11052029
    Abstract: A cationic compatible metal oxide and oral care compositions containing the metal oxide are disclosed. Preferably, the oral care compositions contain a cationic compatible metal oxide and a cationic ingredient, such as for example, a cationic antibacterial agent such as cetyl pyridinium chloride (“CPC”). The cationic compatible metal oxide, e.g. silica, comprise metal oxide particles having a substantially negative surface charge and a vitamin deposited onto or reacted with the surface of the metal oxide particles in an amount sufficient to provide a substantially positive surface charge on the metal oxide particle. Processes for making and using the vitamin modified metal oxide in oral care compositions are also disclosed.
    Type: Grant
    Filed: December 16, 2015
    Date of Patent: July 6, 2021
    Assignee: W. R. Grace & Co.-Conn.
    Inventor: James George Miller
  • Patent number: 11046586
    Abstract: Compositions and methods for preparing mesoporous and/or mesostructured materials from low SAR zeolites are provided herewith. In particular, methods are provided that involve: (a) providing a low SAR zeolite, (b) optionally subjecting the low SAR zeolite to an acid framework modification, and (c) subjecting the framework-modified zeolite to a mesopore formation treatment. The resulting mesoporous zeolites can have bi-modal mesoporosity and higher aluminum contents relative to existing mesoporous zeolites.
    Type: Grant
    Filed: April 17, 2020
    Date of Patent: June 29, 2021
    Assignee: W.R. Grace & Co.-CONN
    Inventors: Kunhao Li, Javier Garcia-Martinez
  • Patent number: 11000711
    Abstract: Compositions suitable for use as cosmetic products (e.g., skin cream) are disclosed. Methods of making and using compositions suitable for use as cosmetic products are also disclosed.
    Type: Grant
    Filed: December 14, 2010
    Date of Patent: May 11, 2021
    Assignee: W. R. Grace & Co.-Conn.
    Inventors: Demetrius Michos, James Neil Pryor
  • Patent number: 10982023
    Abstract: Catalyst support-activator for olefin polymerization catalysts, and processes for making, the support-activator comprising an intercalated, modified and calcined smectite clay comprising (a) pillars comprising aluminum and optionally: (i) at least one rare earth or lanthanide group metal; or (ii) at least one rare earth or lanthanide group metal and gallium; and (b) at least one ion-exchanged metal ion selected from the group consisting of aluminum, barium, beryllium, calcium, cerium, cesium, copper, chromium, gadolinium, gallium, germanium, hafnium, holmium, iron (II and III), lanthanum, lithium, magnesium, manganese, neodymium, potassium, praseodymium, rubidium, samarium, silver, selenium, sodium, strontium, tellurium, terbium, thallium, thorium, tin, titanium, uranium, ytterbium, yttrium, zinc and zirconium. The pillared clay exhibits a basal d100 spacing of: (A) 9 to 18 angstroms; or (B) equal to or greater than about 18.5 angstroms.
    Type: Grant
    Filed: May 9, 2016
    Date of Patent: April 20, 2021
    Assignee: W. R. Grace & Co.-Conn.
    Inventors: Michael D. Jensen, John Robert McCauley, Andrew G. Singleton, Demetrius Michos
  • Patent number: 10940460
    Abstract: An intercalated, modified and calcined smectite clay comprising (a) pillars comprising aluminum and: (i) at least one rare earth or lanthanide group metal; or (ii) at least one rare earth or lanthanide group metal and gallium; and (b) at least one ion-exchanged metal selected from the group consisting of aluminum, barium, beryllium, calcium, cerium, cesium, copper, chromium, gadolinium, gallium, germanium, hafnium, holmium, iron (II and III), lanthanum, lithium, magnesium, manganese, neodymium, potassium, praseodymium, rubidium, samarium, silver, selenium, sodium, strontium, tellurium, terbium, thallium, thorium, tin, titanium, uranium, ytterbium, yttrium, zinc and zirconium; wherein the clay is characterized by a basal d001 spacing equal to or greater than about 18.5 angstroms; and processes for making.
    Type: Grant
    Filed: May 9, 2016
    Date of Patent: March 9, 2021
    Assignee: W. R. Grace & Co.-Conn.
    Inventors: Michael D. Jensen, John Robert McCauley, Andrew G. Singleton, Demetrius Michos
  • Patent number: 10926234
    Abstract: The present disclosure provides a Ziegler-Natta catalyst composition comprising a procatalyst, a cocatalyst and a mixed external electron donor comprising a first selectivity control agent, a second selectivity control agent, and an activity limiting agent. A polymerization process incorporating the present catalyst composition produces a high-stiffness propylene-based polymer with a melt flow rate greater than about 50 g/10 min. The polymerization process occurs in a single reactor, utilizing standard hydrogen concentration with no visbreaking.
    Type: Grant
    Filed: April 17, 2019
    Date of Patent: February 23, 2021
    Assignee: W. R. Grace & Co.-Conn.
    Inventor: Linfeng Chen
  • Publication number: 20200369798
    Abstract: The present invention provides polymer compositions having improved corrosivity, color stability and clarity. Also disclosed is a process of preparing the polymers. The process may comprise incorporating into the polymer an acid neutralizing amount of an amorphous aluminum silicate. The amorphous aluminum silicate may be present in the polymer in an amount such that the polymer composition having a Corrosivity Index of less than 6. A refractive index of the amorphous aluminum silicate may be the same or substantially the same as a refractive index of the polymer.
    Type: Application
    Filed: February 1, 2019
    Publication date: November 26, 2020
    Applicant: W. R. Grace & Co.-Conn.
    Inventors: Amaia Montoya-Goni, John Kaarto, Michelle Ni Paine, Jose Manuel Rego, Feng Gu, Demetrius Michos, James Neil Pryor
  • Patent number: 10835495
    Abstract: Compositions containing a biologically active material and a non-ordered inorganic oxide material are disclosed. Methods of making and using compositions containing a biologically active material and a non-ordered inorganic oxide material are also disclosed.
    Type: Grant
    Filed: November 13, 2013
    Date of Patent: November 17, 2020
    Assignees: W. R. Grace & Co.-Conn., Formac Pharmaceuticals N.V.
    Inventors: Cristian Libanati, Michiel Van Speybroeck, Frederik Hendrik Monsuur
  • Publication number: 20200247920
    Abstract: A process for preparing a solid pre-catalyst component for use in olefinic polymerization includes dissolving a magnesium chloride in an alcohol and optionally adding water to form a first solution having a water content of about 0.5 mmol water per mol MgCl2 to about 100 mmol water per mol MgCl2; contacting the first solution with a first titanium compound to form the solid pre-catalyst component; and treating the solid pre-catalyst component with a hydrocarbon or halogenated hydrocarbon solvent, optionally containing a second titanium compound.
    Type: Application
    Filed: August 23, 2018
    Publication date: August 6, 2020
    Applicant: W.R. GRACE & CO.-CONN.
    Inventors: Vladimir P. MARIN, Ahmed HINTOLAY, Neil J. O'REILLY
  • Publication number: 20200223958
    Abstract: A solid catalyst component for use in olefinic polymerization, includes titanium, magnesium, a halogen, and an internal electron donor compound; wherein: the internal electron donor compound is at least one compound represented by Formula (I)):
    Type: Application
    Filed: April 1, 2020
    Publication date: July 16, 2020
    Applicants: W.R. GRACE & CO.-CONN., BRASKEM AMERICA, INC.
    Inventors: Binh Thanh NGUYEN, Jonas Alves FERNANDES, Vladimir P. MARIN, Mushtaq Ahmed PATEL