Patents Examined by Chia-how Michael Liu
  • Patent number: 8675177
    Abstract: An exposure method and apparatus simultaneously transfer patterns with various pitches with high resolution. On the pupil surface of an illumination system, at least first and second pairs of areas are set. The distribution of intensity of light over the pupil surface is set so that the intensities of light of the second pair of areas is smaller than that of the first pair of areas.
    Type: Grant
    Filed: September 20, 2007
    Date of Patent: March 18, 2014
    Assignee: Nikon Corporation
    Inventors: Takehito Kudo, Shigeru Hirukawa
  • Patent number: 8670103
    Abstract: A liquid immersion exposure apparatus includes an optical system via which a substrate is exposed with an exposure beam, and a cleaning device which performs a cleaning operation by filling a space adjacent the optical system with a liquid including bubbles.
    Type: Grant
    Filed: December 19, 2007
    Date of Patent: March 11, 2014
    Assignee: Nikon Corporation
    Inventor: Hidemi Kawai
  • Patent number: 8670104
    Abstract: An immersion lithography apparatus and a cleanup method used for the immersion lithography apparatus in which an immersion liquid is supplied from a liquid supply member to a gap between an optical element of a projection optics and a workpiece during an immersion lithography process. A surface of an object, which is different from the workpiece, is provided such that the surface of the object and the optical element are opposite to each other. During a cleanup process, a cleaning liquid is supplied from the liquid supply member onto the surface of the object.
    Type: Grant
    Filed: March 10, 2009
    Date of Patent: March 11, 2014
    Assignee: Nikon Corporation
    Inventor: Hidemi Kawai
  • Patent number: 8638415
    Abstract: A lithographic projection apparatus is disclosed in which a liquid supply system provides a liquid between the projection system and the substrate. An active drying station is provided to actively remove the liquid from the substrate W or other objects after immersion of all or part of a surface of the substrate W or other objects.
    Type: Grant
    Filed: September 25, 2009
    Date of Patent: January 28, 2014
    Assignee: ASML Netherlands B.V.
    Inventors: Bob Streefkerk, Sjoerd Nicolaas Lambertus Donders, Erik Roelof Loopstra, Johannes Catharinus Hubertus Mulkens
  • Patent number: 8634063
    Abstract: A printed wafer. A design is printed within a peripheral portion of the wafer. The peripheral portion of the wafer is between an outer boundary of an active portion of the wafer and an outer boundary of the wafer. The design may be a copy of a portion of a pattern that exists on a reticle of an exposure apparatus. The pattern may includes pattern elements such that adjacent pattern elements are separated by a spacing of about a sum of a first design tolerance (based on how accurately a reticle blind can be positioned within the exposure apparatus) and a second design tolerance (based on how sharply an edge of the reticle blind can be focused on the wafer by a lens). The design may visible to a naked eye unaided with no portion of the printed design within the active portion of the wafer.
    Type: Grant
    Filed: December 14, 2009
    Date of Patent: January 21, 2014
    Assignee: International Business Machines Corporation
    Inventors: Robert T. Froebel, Grant N. Pealer, III, Paul D. Sonntag
  • Patent number: 8634064
    Abstract: A lithography system can include a radiation source, an illumination system, a patterning device, and a projection system. The illumination system can be configured to process a beam of radiation to produce a plurality of beams of radiation. The illumination system can include a pupil defining element, a condenser lens, a field defining element, a first relay that includes first and second lens arrays, a plurality of rods, a diaphragm having transmission areas, and a second relay. The patterning device can be configured to pattern the plurality of beams of radiation. Further, the projection system can be configured to project the patterned beams onto a substrate.
    Type: Grant
    Filed: June 30, 2010
    Date of Patent: January 21, 2014
    Assignee: ASML Holding N.V.
    Inventor: Stanislav Y. Smirnov
  • Patent number: 8634052
    Abstract: A lithographic apparatus that includes a substrate table holding a substrate, a projection system configured to project a patterned beam of radiation onto the substrate, a liquid supply system configured to provide a liquid to a space between the projection system and the substrate table, and a ring located such that it covers a gap between the substrate and the substrate table, the ring being in contact with the substrate and with the substrate table.
    Type: Grant
    Filed: November 27, 2007
    Date of Patent: January 21, 2014
    Assignee: ASML Netherlands B.V.
    Inventors: Suzan Leonie Auer-Jongepier, Jeroen Johannes Sophia Maria Mertens, Frank Bernhard Sperling, Teunis Cornelis Van Den Dool, Eva Mondt, Alexander Nikolov Zdravkov, Paulus Martinus Hubertus Vissers
  • Patent number: 8570484
    Abstract: A liquid immersion exposure apparatus that exposes a substrate with exposure light and a cleaning method of the liquid immersion exposure apparatus includes holding a plate member by a holding section of a substrate stage that can hold the substrate, confining a liquid between a first member and the plate member, thereby a liquid immersion area is formed on a portion of an upper surface of the plate member, the portion being less than the upper surface, varying at least one of a supply rate and a recovery rate of the liquid to move an interface of the liquid between the first member and the plate member, thereby removing a foreign substance from the first member, and unloading the plate member from the substrate stage.
    Type: Grant
    Filed: August 28, 2007
    Date of Patent: October 29, 2013
    Assignee: Nikon Corporation
    Inventor: Hiroyuki Nagasaka
  • Patent number: 8542345
    Abstract: A measurement apparatus comprises a mirror configured to reflect test light which passes through an optical system, an interferometer unit which includes an image sensor and is configured to form an interference fringe on an image sensing plane of the image sensor by reference light and the test light reflected by the mirror, and a controller configured to control the interferometer unit, and to compute a numerical aperture of the optical system based on the interference fringe captured by the image sensor, wherein the controller is configured to compute a numerical aperture NA of the optical system by multiplying a quotient ?NA/?R, describing a change ?NA in numerical aperture NA of the optical system with respect to a change ?R in pupil radius R of the optical system in the image sensing plane, by the pupil radius R of the optical system in the image sensing plane.
    Type: Grant
    Filed: September 15, 2009
    Date of Patent: September 24, 2013
    Assignee: Canon Kabushiki Kaisha
    Inventors: Takeshi Suzuki, Yoshiyuki Kuramoto
  • Patent number: 8525971
    Abstract: There is provided an exposure apparatus capable of accurately performing an exposure process and a measurement process based on a liquid immersion method. The exposure apparatus (EX), which forms a liquid immersion area (AR2) of a liquid (LQ) on an image surface side of a projection optical system (PL), and exposes a substrate (P) via the projection optical system (PL) and the liquid (LQ) of the immersion area (AR2), is provided with a measuring device (60) which measures at least one of a property and composition of the liquid (LQ) for forming the liquid immersion area (AR2).
    Type: Grant
    Filed: June 22, 2007
    Date of Patent: September 3, 2013
    Assignee: Nikon Corporation
    Inventor: Kenichi Shiraishi
  • Patent number: 8520184
    Abstract: There is provided an exposure apparatus capable of accurately performing an exposure process and a measurement process based on a liquid immersion method. The exposure apparatus (EX), which forms a liquid immersion area (AR2) of a liquid (LQ) on an image surface side of a projection optical system (PL), and exposes a substrate (P) via the projection optical system (PL) and the liquid (LQ) of the immersion area (AR2), is provided with a measuring device (60) which measures at least one of a property and composition of the liquid (LQ) for forming the liquid immersion area (AR2).
    Type: Grant
    Filed: June 7, 2005
    Date of Patent: August 27, 2013
    Assignee: Nikon Corporation
    Inventor: Kenichi Shiraishi
  • Patent number: 8508718
    Abstract: Methods and apparatus allow a liquid to be substantially contained between a lens and a wafer table assembly of an immersion lithography system. According to one example, an exposure apparatus includes a lens and a wafer table assembly. The wafer table assembly has a top surface, and is arranged to support a wafer to be moved with respect to the lens as well as at least one component. The top surface of the wafer and the top surface of the component are each at substantially a same height as the top surface of the wafer table assembly. An overall top surface of the wafer table assembly which includes the top surface of the wafer, the top surface of the wafer table assembly, and the top surface of the at least one component is substantially planar.
    Type: Grant
    Filed: December 22, 2008
    Date of Patent: August 13, 2013
    Assignee: Nikon Corporation
    Inventors: Andrew J Hazelton, Hiroaki Takaiwa
  • Patent number: 8497973
    Abstract: An immersion lithography apparatus includes an optical member, a gap defined between the optical member and a surface disposed opposite the optical member being filled with an immersion liquid, and a fluid control device including a gas outlet through which a gas is supplied to prevent the immersion liquid from entering a surround area external to an exposure area. A flow velocity of the gas supplied from the gas outlet depends on a contact angle between the immersion liquid and the surface.
    Type: Grant
    Filed: July 25, 2007
    Date of Patent: July 30, 2013
    Assignee: Nikon Corporation
    Inventors: Derek Coon, Andrew J Hazelton
  • Patent number: 8493545
    Abstract: An immersion lithography apparatus and cleanup method used for the immersion lithography apparatus in which an immersion liquid is supplied to a gap between an optical element of a projection optics and a workpiece during an immersion lithography process. A surface of an object, which is different from the workpiece, is provided below the optical element, a supply port and a recovery port. During a cleanup process, a cleaning liquid is supplied onto the object such that the cleaning liquid covers only a portion of the surface of the object.
    Type: Grant
    Filed: March 9, 2009
    Date of Patent: July 23, 2013
    Assignee: Nikon Corporation
    Inventors: Hidemi Kawai, W. Thomas Novak
  • Patent number: 8488101
    Abstract: A lithographic apparatus includes a substrate table which holds a substrate, a projection optical system which projects a patterned beam of radiation onto the substrate, a liquid supply member which supplies a liquid to a space between the projection optical system and the substrate, and a liquid detector which detects a liquid remaining on a surface of an exposed substrate before the exposed substrate is unloaded from the substrate table.
    Type: Grant
    Filed: June 30, 2011
    Date of Patent: July 16, 2013
    Assignee: Nikon Corporation
    Inventors: Hiroaki Takaiwa, Takashi Horiuchi
  • Patent number: 8488107
    Abstract: The invention provides a level sensor configured to determine a height level of a surface of a substrate supported on a movable substrate support, the level sensor including multiple projection units, multiple detection units, and a processing unit to calculate a height level for each of a plurality of measurement locations on the basis of the measurement beams from the projection units, wherein the level sensor is configured to measure height levels simultaneously at multiple measurement locations on the substrate, wherein the substrate support is configured to move the substrate in a first direction substantially parallel to the surface of the substrate to measure a height level at different locations on the substrate, and wherein at least part of the multiple measurement locations are at least spaced in a second direction that is substantially parallel to the surface of the substrate and perpendicular to the first direction.
    Type: Grant
    Filed: July 8, 2011
    Date of Patent: July 16, 2013
    Assignee: ASML Netherlands B.V.
    Inventors: Arie Jeffrey Den Boef, Frank Staals, Lukasz Jerzy Macht
  • Patent number: 8446567
    Abstract: A calibration method to calibrate an encoder position measurement system of a stage, the encoder position measurement system including an encoder grid and at least two sensor heads cooperating with the encoder grid, each sensor head providing a sensor head output signal showing a position sensitivity in a horizontal and a vertical direction, the method including a) moving the stage such that the sensor heads are moved with respect to the encoder grid, or vice versa; b) during the moving, measuring the position of the stage with respect to the encoder grid by the two sensor heads; c) determining a vertical position data map from the sensor head output signals of the dual sensor heads; d) calculating a horizontal position data map from the vertical position data map; and e) calibrating the encoder position measurement system applying the calculated horizontal position data map.
    Type: Grant
    Filed: April 3, 2009
    Date of Patent: May 21, 2013
    Assignee: ASML Netherlands B.V.
    Inventors: Hans Butler, Engelbertus Antonius Fransiscus Van Der Pasch
  • Patent number: 8416393
    Abstract: Provided is a lithography system operation to include a first aperture or a second aperture. Each of the first and second apertures has two pairs of radiation-transmitting regions where one pair of radiation-transmitting regions are larger than a second pair. For an aperture, each pair of radiation-transmitting regions are on different diametrical axis. In an embodiment, one aperture is used for x-dipole illumination and the second aperture is used for y-dipole illumination.
    Type: Grant
    Filed: April 2, 2009
    Date of Patent: April 9, 2013
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Hsien-Cheng Wang, Hung Chang Hsieh, Shih-Che Wang, Ping Chieh Wu, Wen-Chun Huang, Ming-Chang Wen
  • Patent number: 8390789
    Abstract: Substrate support apparatus and methods are disclosed. Motion of a substrate chuck relative to a stage mirror may be dynamically compensated by sensing a displacement of the substrate chuck relative to the stage mirror and coupling a signal proportional to the displacement in one or more feedback loops with Z stage actuators and/or XY stage actuators coupled to the stage mirror. Alternatively, a substrate support apparatus may include a Z stage plate a stage mirror, one or more actuators attached to the Z stage plate, and a substrate chuck mounted to the stage mirror with constraints on six degrees of freedom of movement of the substrate chuck. The actuators impart movement to the Z stage in a Z direction as the Z stage plate is scanned in a plane perpendicular to the Z direction. The actuators may include force flexures having a base portion attached to the Z stage plate and a cantilever portion extending in a lateral direction from the base portion.
    Type: Grant
    Filed: August 3, 2010
    Date of Patent: March 5, 2013
    Assignee: KLA-Tencor Technologies Corporation
    Inventors: Salam Harb, Kent Douglas, Marek Zwyno, James Haslim, Jon Hamilton
  • Patent number: 8384874
    Abstract: An exposure apparatus which prevents the damage due to the liquid having flowed out from spreading and enables satisfactory performances of the exposure processes and the measurement processes is provided. An exposure apparatus (EX) includes a movable table (PT), a base member (41) having an upper surface (41A) that guides the movement of the table (PT), and a detecting device (60) that detects whether there is a liquid on the upper surface (41A) of the base member (41).
    Type: Grant
    Filed: July 11, 2005
    Date of Patent: February 26, 2013
    Assignee: Nikon Corporation
    Inventor: Makoto Shibuta