Patents Examined by Deborah Yee
  • Patent number: 9240265
    Abstract: Provided is a grain-oriented electric steel sheet and a method for manufacturing same, the steel sheet having superior magnetic properties. The method comprises heating a slab comprising 2.0 to 4.5 weight % of Si, 0.001 to 0.10 weight % of C, 0.010 weight % or lower of Al, 0.08 weight % or lower of Mn, 0.005 weight % or lower of N, 0.002 to 0.050 weight % of S, the remainder being Fe and other unavoidable impurities, performing hot-rolling of the heated slab, performing cold-rolling one time or two or more times including an intermediate annealing, performing decarbonization and re-crystallizing annealing, and performing secondary re-crystallizing annealing.
    Type: Grant
    Filed: December 21, 2011
    Date of Patent: January 19, 2016
    Assignee: POSCO
    Inventors: Kyu-Seok Han, Jae-Soo Lim, Byung-Deug Hong, Chan-Hee Han
  • Patent number: 9238855
    Abstract: This ferritic stainless steel for components of an automobile exhaust system includes, in terms of percent by mass: C: ?0.015%; Si: 0.01% to 0.50%; Mn: 0.01% to 0.50%; P: ?0.050%; S: ?0.010%; N: ?0.015%; Al: 0.010% to 0.100%; Cr: 16.5% to 22.5%; Ni: 0.5% to 2.0%; and Sn: 0.01% to 0.50%, and further includes either one or both of Ti: 0.03% to 0.30% and Nb: 0.03% to 0.30%, with a remainder being Fe and inevitable impurities.
    Type: Grant
    Filed: March 9, 2011
    Date of Patent: January 19, 2016
    Assignee: NIPPON STEEL & SUMIKIN STAINLESS STEEL CORPORATION
    Inventors: Shunji Sakamoto, Shinichi Teraoka, Nobuhiko Hiraide
  • Patent number: 9238849
    Abstract: Provided is a steel sheet for an oil sand slurry pipe having excellent abrasion resistance, corrosion resistance, and low-temperature toughness including 0.2 wt % to 0.35 wt % of carbon (C), 0.1 wt % to 0.5 wt % of silicon (Si), 0.5 wt % to 1.8 wt % of manganese (Mn), 0.1 wt % to 0.6 wt % of nickel (Ni), 0.005 wt % to 0.05 wt % of niobium (Nb), 0.005 wt % to 0.02 wt % of titanium (Ti), 0.03 wt % or less of phosphorous (P), 0.03 wt % or less of sulfur (S), 0.05 wt % or less (excluding 0 wt %) of aluminum (Al), 0.01 wt % or less (excluding 0 wt %) of nitrogen (N), and iron (Fe) as well as other unavoidable impurities as a remainder.
    Type: Grant
    Filed: December 21, 2011
    Date of Patent: January 19, 2016
    Assignee: POSCO
    Inventors: Seong-Ung Koh, Hwan-Gyo Jung
  • Patent number: 9234255
    Abstract: Disclosed is a process for the heat treatment of metal strip material providing mechanical properties that differ over the width of the strip, wherein the strip is heated and cooled and optionally over-aged during a continuous annealing process. At least one of the following parameters in the process differs over the width of the strip: heating rate, top temperature, top temperature holding time, cooling trajectory after top temperature; or, when over-aging is performed, at least one of the following parameters in the process differs over the width of the strip: heating rate, top temperature, top temperature holding time, cooling trajectory after top temperature, over-aging temperature, over-aging temperature holding time, lowest cooling temperature before over-aging, re-heating rate to over-aging temperature. Also, at least one of the cooling trajectories follows a non-linear temperature-time path. Also disclosed is strip material thus produced.
    Type: Grant
    Filed: January 25, 2011
    Date of Patent: January 12, 2016
    Assignee: TATA STEEL NEDERLAND TECHNOLOGY BV
    Inventor: Steven Celotto
  • Patent number: 9234254
    Abstract: A seamless steel tube contains 0.15% to 0.50% C, 0.1% to 1.0% Si, 0.3% to 1.0% Mn, 0.015% or less P, 0.005% or less S, 0.01% to 0.1% Al, 0.01% or less N, 0.1% to 1.7% Cr, 0.4% to 1.1% Mo, 0.01% to 0.12% V, 0.01% to 0.08% Nb, and 0.0005% to 0.003% B or further contains 0.03% to 1.0% Cu on a mass basis and has a microstructure which has a composition containing 0.40% or more solute Mo and a tempered martensite phase that is a main phase and which contains prior-austenite grains with a grain size number of 8.5 or more and 0.06% by mass or more of a dispersed M2C-type precipitate with substantially a particulate shape.
    Type: Grant
    Filed: June 23, 2010
    Date of Patent: January 12, 2016
    Assignee: JFE Steel Corporation
    Inventors: Kenichiro Eguchi, Yuji Tanaka, Mitsuo Kimura, Yasuhide Ishiguro, Katsumi Yamada, Haruo Nakamichi
  • Patent number: 9222155
    Abstract: A high strength hot-rolled steel sheet has a tensile strength of not less than 780 MPa and exhibits excellent stretch flangeability and excellent fatigue resistance. A steel has a composition containing C at 0.05 to 0.15%, Si at 0.2 to 1.2%, Mn at 1.0 to 2.0%, P at not more than 0.04%, S at not more than 0.005%, Ti at 0.05 to 0.15%, Al at 0.005 to 0.10% and N at not more than 0.007%.
    Type: Grant
    Filed: May 30, 2011
    Date of Patent: December 29, 2015
    Assignee: JFE Steel Corporation
    Inventors: Nobuyuki Nakamura, Hayato Saito, Katsumi Nakajima, Yoshimasa Funakawa, Noriaki Moriyasu, Takayuki Murata
  • Patent number: 9212405
    Abstract: The present invention provides a wire rod with a composition at least including: C: 0.95-1.30 mass %; Si: 0.1-1.5 mass %; Mn: 0.1-1.0 mass %; Al: 0-0.1 mass %; Ti: 0-0.1 mass %; P: 0-0.02 mass %; S: 0-0.02 mass %; N: 10-50 ppm; O: 10-40 ppm; and a balance including Fe and inevitable impurities, wherein 97% or more of an area in a cross-section perpendicular to the longitudinal direction of the wire rod is occupied by a pearlite, and 0.5% or less of an area in a central area in the cross-section and 0.5% or less of an area in a first surface layer area in the cross-section are occupied by a pro-eutectoid cementite.
    Type: Grant
    Filed: May 21, 2013
    Date of Patent: December 15, 2015
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Shingo Yamasaki, Toshiyuki Manabe, Daisuke Hirakami, Nariyasu Muroga
  • Patent number: 9214275
    Abstract: According to the present invention, a grain oriented electrical steel sheet in which iron loss has been further reduced can be obtained by carrying out decarburization annealing as continuous annealing including: (1) heating the steel sheet to a temperature in the range of 700° C. to 750° C. at heating rate of 50° C./second or higher at least in a temperature range of 500° C. to 700° C. in an atmosphere having oxidation potential P(H2O)/P(H2) equal to or lower than 0.05; (2) then cooling the steel sheet to a temperature range below 700° C. in an atmosphere having oxidation potential P(H2O)/P(H2) equal to or lower than 0.05; and (3) reheating the steel sheet to a temperature in the range of 800° C. to 900° C. and retaining the steel sheet at the temperature for soaking in an atmosphere having oxidation potential P(H2O)/P(H2) equal to or higher than 0.3.
    Type: Grant
    Filed: November 25, 2011
    Date of Patent: December 15, 2015
    Assignee: JFE STEEL CORPORATION
    Inventors: Takeshi Omura, Gou Kijima, Makoto Watanabe
  • Patent number: 9206704
    Abstract: A cast alloy is generally provided, along with methods of forming the cast alloy and components constructed from the cast alloy (e.g., stationary components of a turbine). The cast alloy can include, by weight, 0.12% to 0.20% carbon, 0.50% to 0.90% manganese, 0.25% to 0.60% silicon, 0.10% to 0.50% nickel, 1.15% to 1.50% chromium, 0.90% to 1.50% molybdenum, 0.70% to 0.80% vanadium, 0.0075% to 0.060% titanium, 0.008% to 0.012% boron, the balance iron, optionally low levels of other alloying constituents, and incidental impurities.
    Type: Grant
    Filed: July 11, 2013
    Date of Patent: December 8, 2015
    Assignee: General Electric Company
    Inventors: Deepak Saha, Subrahmanyam Thangirala, Jeffrey Michael Breznak, Steven Louis Breitenbach
  • Patent number: 9200353
    Abstract: This invention relates to an ultra-high-strength steel bar and to a method of manufacturing the same, in which the steel bar includes C: 0.05 to 0.45 wt %, Si: 0.10 to 0.35 wt %, Mn: 0.1 to 0.85 wt %, Cr: 0.6 to 1.20 wt %, and Mo: 0.05 to 0.35 wt %, with the remainder being Fe, wherein a martensite structure is formed at a surface layer and a fine ferrite structure is formed at a center layer.
    Type: Grant
    Filed: April 18, 2011
    Date of Patent: December 1, 2015
    Assignee: Hyundai Steel Company
    Inventors: Sang-Youn Lee, Hyoung-Chul Lee, Yeong-Jun Kwon
  • Patent number: 9200354
    Abstract: A rolled steel bar or a wire rod for hot forging capable of coping with both bending/surface fatigue strength of components and machinability at a high level includes: a composition containing, in mass %, C: 0.1 to 0.25%, Si: 0.01 to 0.10%, Mn: 0.4 to 1.0%, S: 0.003 to 0.05%, Cr: 1.60 to 2.00%, Mo: 0.10% or less (including 0%), Al: 0.025 to 0.05%, and N: 0.010 to 0.025%, where a value of fn1 represented in a following formula (1) satisfies 1.82?fn1?2.10: fn1=Cr+2×Mo (1); impurities containing P: 0.025% or less, Ti: 0.003% or less, and O (oxygen): 0.002% or less; and a cross section in which a maximum value/a minimum value of an average ferrite grain diameter is 2.0 or less when measurement by observation is randomly carried out in 15 visual fields with an area per visual field set to be 62500 ?m2.
    Type: Grant
    Filed: November 28, 2011
    Date of Patent: December 1, 2015
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Yoshihiro Daitoh, Hideki Imataka, Masayuki Horimoto, Akira Shiga
  • Patent number: 9194031
    Abstract: A tool for a piercing mill, the tool comprising a scale layer in a surface layer of a substrate steel, wherein the scale layer includes a net structure scale layer that is formed on a substrate steel side, has a thickness of 10 to 200 ?m in a depth direction, and is complicatedly intertwined with a metal; and wherein a microstructure on the substrate steel side in a range of at least 300 ?m in the depth direction from an interface between the net structure scale layer and the substrate steel contains a ferrite phase at an area fraction of 50% or more, the ferrite phase containing 400/mm2 or more ferrite grains having a maximum length of 1 to 60 ?m.
    Type: Grant
    Filed: November 28, 2012
    Date of Patent: November 24, 2015
    Assignee: JFE STEEL CORPORATION
    Inventors: Kenji Ichino, Seiji Ozaki, Tetsuo Mochida
  • Patent number: 9194033
    Abstract: A chemical composition includes, in mass percent, C: 0.30 to 0.55%, Si: 0.05 to 1.0%, Mn: 0.05 to 0.9%, P: 0.001 to 0.030%, S: 0.005 to 0.12%, Cr: 0.05 to 2.0%, Al: 0.005 to 0.05%, N: 0.0050 to 0.0200%, and the balance being Fe and unavoidable impurities, an amount of N in solid solution being not less than 0.0020%, wherein the contents of Mn and S satisfy relationships expressed by the following expressions: 2.6?Mn/S<15??(1) and Mn+6S<1.2??(2).
    Type: Grant
    Filed: March 27, 2013
    Date of Patent: November 24, 2015
    Assignee: AICHI STEEL CORPORATION
    Inventors: Komei Makino, Hiroyuki Mizuno
  • Patent number: 9194032
    Abstract: This high-strength steel sheet has a component composition containing, in mass %, 0.02 to 0.3% C, 1 to 3% Si, 1.8 to 3% Mn, 0.1% or less P, 0.01% or less S, 0.001 to 0.1% Al, and 0.002 to 0.03% N, the remainder being iron and impurities. The high-strength steel sheet has a structure containing, in terms of area ratio relative to the entire structure, each of the following phases: 50 to 85% bainitic ferrite; 3% or more retained austenite (?); 10 to 45% martensite and the aforementioned retained austenite (?); and 5 to 40% ferrite. The ratio between the Mn concentration (Mn?R) in the retained austenite (?) and the average Mn concentration (Mnav) in the entire structure is 1.2 or more (Mn?R/ Mnav) based on the Mn concentration distribution obtained by means of EPMA line analysis. As a consequence, the high-strength steel sheet exhibits strength of 980 MPa or more and exerts excellent deep drawability.
    Type: Grant
    Filed: February 27, 2012
    Date of Patent: November 24, 2015
    Assignee: Kobe Steel, Ltd.
    Inventors: Toshio Murakami, Elijah Kakiuchi, Hideo Hata, Tatsuya Asai, Naoki Mizuta
  • Patent number: 9187811
    Abstract: Embodiments of the present disclosure are direct to a low-carbon chromium steel, and methods for manufacturing said steel, having a low vanadium concentration. In some embodiments, the steel can have high corrosion resistance while retaining adequate strength and toughness. The steel can be manufactured through an austenitization process, followed by quenching at a controlled cooling rate, and tempering to form about 5 to 10% bainite, while limiting formation of chromium rich carbides.
    Type: Grant
    Filed: March 11, 2013
    Date of Patent: November 17, 2015
    Assignee: TENARIS CONNECTIONS LIMITED
    Inventors: Gonzalo R. Gomez, Claudio R. Morales, Guillermo P. Echaniz, Gustavo G. Kissner
  • Patent number: 9188252
    Abstract: Embodiments of the present disclosure comprise carbon steels and methods of manufacture. In one embodiment, a double austenizing procedure is disclosed in which a selected steel composition is formed and subjected to heat treatment to refine the steel microstructure. In one embodiment, the heat treatment may comprise austenizing and quenching the formed steel composition a selected number of times (e.g., 2) prior to tempering. In another embodiment, the heat treatment may comprise subjecting the formed steel composition to austenizing, quenching, and tempering a selected number of times (e.g., 2). Steel products formed from embodiments of the steel composition in this manner (e.g., seamless tubular bars and pipes) will possess high yield strength, at least about 175 ksi (about 1200 MPa) while maintaining good toughness.
    Type: Grant
    Filed: March 6, 2013
    Date of Patent: November 17, 2015
    Assignee: Siderca S.A.I.C.
    Inventors: Eduardo Altschuler, Teresa Perez, Edgardo Lopez, Constantino Espinosa, Gonzalo Gomez
  • Patent number: 9175371
    Abstract: The present invention provides a steel which simultaneously satisfies a plurality of characteristics, specifically, a steel for tubes with excellent sulfide stress cracking resistance, including, C: 0.2 to 0.7%; Si: 0.01 to 0.8%; Mn: 0.1 to 1.5%; S: not more than 0.005%; P: not more than 0.03%; Al: 0.0005 to 0.1%; Ti: 0.005 to 0.05%; Ca: 0.0004 to 0.005%; N: not more than 0.007%; Cr: 0.1 to 1.5%; and Mo: 0.2 to 1.0%; the balance being Fe, Mg and impurities, being characterized in that: the content of Mg is not less than 1.0 ppm and not more than 5.0 ppm; and inclusions of not less than 50% of the total number of those in steel have such a morphology that Mg—Al—O-based oxides exist at the central part of the inclusion, Ca—Al-based oxides enclose the Mg—Al—O-based oxides, and Ti-containing-carbonitrides further exist on a periphery of the Ca—Al-based oxides.
    Type: Grant
    Filed: May 25, 2011
    Date of Patent: November 3, 2015
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Mitsuhiro Numata, Tomohiko Omura, Masayuki Morimoto, Toru Takayama, Atsushi Soma
  • Patent number: 9175361
    Abstract: Inexpensive stainless steel and inexpensive and high strength stainless steel which has excellent hydrogen environment embrittlement resistance even if used in a hydrogen resistant environment in over 40 MPa high pressure hydrogen gas or a hydrogen resistant environment in liquid hydrogen, characterized by containing, by mass %, C: 0.1% or less, Si: 0.4 to 1.5%, Mn: 8 to 11%, Cr: 15 to 17%, Ni: 5 to 8%, Cu: 1 to 4%, and N: 0.01 to less than 0.15% and having a balance of Fe and unavoidable impurities, having a volume rate of ?-ferrite of 10% or less, and having a long axis of ?-ferrite before annealing of 0.04 to 0.1 mm.
    Type: Grant
    Filed: September 29, 2011
    Date of Patent: November 3, 2015
    Assignee: Nippon Steel & Sumikin Stainless Steel Corporation
    Inventors: Masaharu Hatano, Shigeo Fukumoto, Hideki Fujii, Shinichi Ohmiya
  • Patent number: 9169526
    Abstract: A nodular graphite cast iron, a method for fabricating a vane for a rotary compressor using nodular graphite cast iron, and a vane for a rotary compressor using the same are provided. The nodular graphite cast iron includes 3.4 wt % to 3.9 wt % of carbon (C), 2.0 wt % to 3.0 wt % of silicon (Si), 0.3 wt % to 1.0 wt % of manganese (Mn), 0.1 wt % to 1.0 wt % of chromium (Cr), 0.04 wt % to 0.15 wt % of titanium (Ti), less than 0.08 w % of phosphorus (P), less than 0.025 wt % of sulphur (S), 0.03 wt % to 0.05 wt % of magnesium (Mg), 0.02 wt % to 0.04 wt % of rare earth resource, iron (Fe) and impurities as the remnants, and includes a bainite matrix structure, nodular graphite, and 15 vol % to 35 vol % of carbide.
    Type: Grant
    Filed: November 13, 2012
    Date of Patent: October 27, 2015
    Assignee: LG ELECTRONICS INC.
    Inventor: Jaebong Park
  • Patent number: 9169530
    Abstract: A rolled wire rod includes, as a chemical component, by mass %, C: 0.95% to 1.10%, Si: 0.10% to 0.70%. Mn: 0.20% to 1.20%, and Cr: 0.90% to 1.60%, the balance consisting of Fe and unavoidable impurities, in which a metallographic structure of the rolled wire rod includes, by an area ratio, 90% to 100% of pearlite, 0% to 5% of proeutectoid cementite, and 0% to 10% of degenerate pearlite having granular cementite, an average size of a pearlite block of the pearlite is 1.0 ?m to 15 ?m, and a maximum size of the pearlite block is 1 to 4 times the average size.
    Type: Grant
    Filed: January 17, 2013
    Date of Patent: October 27, 2015
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Masashi Sakamoto, Junichi Kodama, Akira Nishida, Osamu Ooyama, Yuji Tomimasu, Kenichi Nakamura