Patents Examined by Deborah Yee
  • Patent number: 9163303
    Abstract: An iron (Fe)-based austenitic heat-resistant cast steel includes, based on a total of 100 mass % (indicated below simply as “%”): 0.4 to 0.8% of carbon (C), 3.0% or less of silicon (Si), 0.5 to 2.0% of manganese (Mn), 0.05% or less of phosphorus (P), 0.03 to 0.2% of sulfur (S), 18 to 23% of chromium (Cr), 3.0 to 8.0% of nickel (Ni) and 0.05 to 0.4% of nitrogen (N). A ratio of chromium (Cr) to carbon (C) is in a range of 22.5?Cr/C?57.5. The cast steel includes one or two or more of vanadium (V), molybdenum (Mo), tungsten (W) and niobium (Nb) in a total amount of less than 0.2%.
    Type: Grant
    Filed: April 5, 2011
    Date of Patent: October 20, 2015
    Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, AISIN TAKAOKA CO., LTD.
    Inventors: Yoshikazu Genma, Go Kuramoto, Zhong-zhi Zhang
  • Patent number: 9145594
    Abstract: A method for manufacturing an ultra high strength member includes heating a steel sheet at a first heating temperature within a temperature range of 700 to 1000° C.; forming the steel sheet into a shape of a member at the first heating temperature and simultaneously cooling the steel sheet; after completion of the cooling, shear punching the steel sheet into a desired shape to obtain an ultra high strength member; and after the shear punching, subjecting the ultra high strength member to a first heat treatment including heating the ultra high strength member at second heating temperature within a temperature range of 100° C. or higher, but lower than 300° C. and retaining the member at the second heating temperature for 1 second to 60 minutes, wherein the resulting ultra high strength member has a tensile strength of 1180 MPa or more.
    Type: Grant
    Filed: February 18, 2011
    Date of Patent: September 29, 2015
    Assignee: JFE Steel Corporation
    Inventors: Yuki Toji, Kohei Hasegawa
  • Patent number: 9145910
    Abstract: A high strength screw (2), especially an ultra high strength screw (2) having a tensile strength Rm of at least 1400 N/mm2, having a bainite structure has a yield ratio of at least 0.95. The screw (2) belongs to the new strength classes 14.10, 15.10, 16.10 or 17.10. The high yield ratio is realized by heat treatment of the screw (2).
    Type: Grant
    Filed: November 16, 2012
    Date of Patent: September 29, 2015
    Assignee: KAMAX HOLDING GMBH & CO. KG
    Inventors: Horst Dieterle, Uwe Merschrod
  • Patent number: 9139894
    Abstract: This steel for a machine structure contains, in mass %: C: 0.40% to less than 0.75%; Si: 0.01% to 3.0%; Mn: 0.1% to 1.8%; S: 0.001% to 0.1%; Al: more than 0.1% and not more than 1.0%; N: 0.001% to 0.02%; and P: limited to not more than 0.05%, with a balance including Fe and inevitable impurities, in which the steel satisfies 139.38?214×[C]+30.6×[Si]+42.8×[Mn]?14.7×[Al]?177 and 0.72?[C]+1/7×[Si]+1/5×[Mn]<1.539.
    Type: Grant
    Filed: July 11, 2011
    Date of Patent: September 22, 2015
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Toshiharu Aiso, Suguru Yoshida, Manabu Kubota, Kei Miyanishi, Shuji Kozawa
  • Patent number: 9133538
    Abstract: An austenitic stainless steel composition including relatively low nickel and molybdenum levels, and exhibiting corrosion resistance, resistance to elevated temperature deformation, and formability properties comparable to certain alloys including higher nickel and molybdenum levels. Embodiments of the austenitic stainless steel include, in weight %, up to 0.20 C: 2.0 to 9.0 Mn, up to 2.0 Si, 16.0 to 23.0 Cr, 1.0 to 7.0 Ni, up to 3.0 Mo, up to 3.0 Cu, 0.05 to 0.35 N, up to 4.0 W, (7.5(C))?(Nb+Ti+V+Ta+Zr)?1.5, up to 0.01 B, up to 1.0 Co, iron and impurities. Additionally, embodiments of the steel may include 0.5?(Mo+W/2)?5.0 and/or 1.0?(Ni+Co)?8.0.
    Type: Grant
    Filed: November 21, 2012
    Date of Patent: September 15, 2015
    Assignee: ATI PROPERTIES, INC.
    Inventors: James M. Rakowski, David S. Bergstrom, Charles P. Stinner, John J. Dunn, John F. Grubb
  • Patent number: 9133534
    Abstract: A method of processing a metal for improved damping of a metal part is provided. The method comprises placing the metal part inside a current carrying coil and closing a circuit for to apply current to the coil, thus producing a magnetic field in the metal part. Thereafter, the circuit is opened for a time and then the circuit is closed a second time to apply a second current to the coil. The circuit is then opened a second time and the metal part is removed from the current carrying coil.
    Type: Grant
    Filed: June 10, 2011
    Date of Patent: September 15, 2015
    Assignees: RASSINI FRENOS, S.A. DE C.V., THE UNIVERSITY OF WINDSOR
    Inventors: Jason Paul Mitchick, Raju Karthik, Mauricio Gonzalez-Rocha, Jerzy Hieronim Sokolowski
  • Patent number: 9121089
    Abstract: An austenitic stainless steel composition including relatively low Ni and Mo levels, and exhibiting corrosion resistance, resistance to elevated temperature deformation, and formability properties comparable to certain alloys including higher Ni and Mo levels. Embodiments of the austenitic stainless steel include, in weight percentages, up to 0.20 C, 2.0-9.0 Mn, up to 2.0 Si, 15.0-23.0 Cr, 1.0-9.5 Ni, up to 3.0 Mo, up to 3.0 Cu, 0.05-0.35 N, (7.5(C))?(Nb+Ti+V+Ta+Zr)?1.5, Fe, and incidental impurities.
    Type: Grant
    Filed: November 20, 2012
    Date of Patent: September 1, 2015
    Assignee: ATI Properties, Inc.
    Inventors: David S. Bergstrom, James M. Rakowski
  • Patent number: 9115416
    Abstract: Provided is a steel sheet having a tensile strength of 980 MPa or more and exhibiting a high yield ratio and an excellent workability. The steel sheet includes C, Si, Mn, B, at least one of Ti, Nb and V, P, S, Al and N, the content by percentage of each of which is in a specified range. The metal structure thereof includes bainite, and martensite and may include ferrite. The proportion by area of bainite in the entire metal structure is 42 to 85%, that of martensite is 15 to 50%, that of ferrite is 5% or less, and that of entire microstructure of the balance other than bainite, martensite and ferrite is 3% or less thereof. Furthermore, bainite has an average crystal grain diameter of 7 ?m or less.
    Type: Grant
    Filed: November 30, 2012
    Date of Patent: August 25, 2015
    Assignee: Kobe Steel, Ltd.
    Inventors: Kazuyuki Hamada, Tatsuya Asai
  • Patent number: 9115415
    Abstract: A case hardened steel with excellent cold forgeability and excellent impact properties after case hardening processing contains C, Si, Mn, S, Cr, Al, Ti, Nb, B, and N, with the balance being iron and unavoidable impurities. Of precipitates containing Ti and/or Nb, precipitates having a size of not less than 20 ?m2 are at a number density of not more than 1.0/mm2. Of precipitates containing Ti and/or Nb, precipitates having a size of more than 5 ?m2 and less than 20 ?m2 and containing Mn and S are at a number density of more than 0.7/mm2 and not more than 3.0/mm2. The ferrite fraction is more than 77% by area.
    Type: Grant
    Filed: August 10, 2011
    Date of Patent: August 25, 2015
    Assignee: Kobe Steel, Ltd.
    Inventors: Nariaki Okamoto, Mutsuhisa Nagahama
  • Patent number: 9089919
    Abstract: Provided are a steel pipe for a linepipe with high compressive strength and a heavy wall thickness, and a method of manufacturing the same. Lowering of yield stress caused by a Bauschinger effect can be suppressed by optimizing the metal microstructure of a steel plate without requiring particular forming conditions in forming the steel pipe, and without requiring heat treatment after pipe making. A steel pipe has the composition which contains by mass % 0.03 to 0.10% C, 0.30% or less Si, 1.00 to 2.00% Mn, 0.015% or less P, 0.003% or less S, 0.080% or less Al, 0.005 to 0.035% Nb, 0.005 to 0.020% Ti, and Fe and unavoidable impurities as a balance. The steel pipe has metal microstructure where a fraction of bainite is 60% or more, a fraction of rolled ferrite is 5% or less, and a fraction of M-A constituent (MA) is 3% or less.
    Type: Grant
    Filed: November 25, 2010
    Date of Patent: July 28, 2015
    Assignee: JFE Steel Corporation
    Inventors: Kimihiro Nishimura, Nobuyuki Ishikawa, Akihiko Tanizawa, Hitoshi Sueyoshi, Masayuki Horie, Yasumitsu Kiyoto
  • Patent number: 9090959
    Abstract: This bearing steel material satisfies a predetermined elemental composition, and is characterized by having, in the region (boundary region) from the boundary surface of spheroidal cementite to a position at 20 nm away in a base material, no greater than 0.6% (excluding 0%) of Si (boundary Si), no greater than 0.10% (excluding 0%) of Ni (boundary Ni), no greater than 0.10% (excluding 0%) of Cu (boundary Cu), no greater than 0.03% (including 0%) of Mo (boundary Mo), no greater than 0.10% (excluding 0%) of Mn (boundary Mn), and no greater than 0.9% (excluding 0%) of Cr (boundary Cr), and the circularity coefficient of the spheroidized cementite being at least 0.80. The bearing steel material exhibits favorable cold-workability during the production of a bearing component by means of cold working.
    Type: Grant
    Filed: March 5, 2013
    Date of Patent: July 28, 2015
    Assignee: Kobe Steel, Ltd.
    Inventors: Masaki Kaizuka, Yosuke Shindo
  • Patent number: 9090960
    Abstract: A strain aging hardening type steel sheet excellent in aging resistance, and manufacturing method thereof, said steel sheet comprises: in mass %, C: 0.0010 to 0.010%; Si: 0.005 to 1.0%; Mn: 0.08 to 1.0%; P: 0.003 to 0.10%; S: 0.0005 to 0.020%; Al: 0.010 to 0.10%; Cr: 0.005 to 0.20%; Mo: 0.005 to 0.20%; Ti: 0.002 to 0.10%; Nb: 0.002 to 0.10%; N: 0.001 to 0.005%; and a balance being composed of Fe and inevitable impurities, in which a ferrite fraction is 98% or more, an average grain diameter of ferrite is 5 to 30 ?m, a minimum value of dislocation density in a portion having a ½ thickness of a sheet thickness and a minimum value of dislocation density in a surface layer portion are each 5×1012/m2 or more, and an average dislocation density falls within a range of 5×1012 to 1×1015/m2.
    Type: Grant
    Filed: June 22, 2011
    Date of Patent: July 28, 2015
    Assignee: NIPPON STEEL AND SUMITOMO METAL CORPORATION
    Inventors: Naoki Maruyama, Koji Hashimoto, Masaharu Kameda
  • Patent number: 9090958
    Abstract: The present invention relates to a cast steel alloy for producing cast parts with ferritic structure, wherein the alloy contains iron (Fe), carbon (C), chromium (Cr) and molybdenum (Mo). An increased resistance to intercrystalline corrosion is obtained when the alloy additionally contains titanium (Ti) and niobium (Nb).
    Type: Grant
    Filed: January 30, 2012
    Date of Patent: July 28, 2015
    Assignee: Eberspaecher Exhaust Technology GmbH & Co. KG
    Inventor: Sylvia Hartmann
  • Patent number: 9080229
    Abstract: A composite stainless steel composition is composed essentially of, in terms of wt. % ranges: 25 to 28 Cr; 11 to 13 Ni; 7 to 8 W; 3.5 to 4 Mo; 3 to 3.5 B; 2 to 2.5 Mn; 1 to 1.5 Si; 0.3 to 1.7 C; up to 2 O; balance Fe. The composition has an austenitic matrix phase and a particulate, crystalline dispersed phase.
    Type: Grant
    Filed: May 7, 2012
    Date of Patent: July 14, 2015
    Assignee: UT-Battelle, LLC
    Inventors: Ryan R. Dehoff, Craig A. Blue, William H. Peter, Wei Chen, Louis F. Aprigliano
  • Patent number: 9080223
    Abstract: A steel tube for an airbag which has a low alloy cost and a strength of at least 1000 MPa and vTrs100 of ?80° C. or below and a process for its manufacture which can minimize the number of times that softening annealing treatment is performed in a cold drawing step are provided. Stable properties are obtained even when quench hardening is carried out by high frequency induction heating on a large scale. The steel tube has a steel composition which comprises, in mass percent, C: 0.05-0.20%, Si: 0.10-0.50%, Mn: 0.10-1.00%, P: at most 0.025%, S: at most 0.005%, Al: 0.005-0.10%, Ca: 0.0005-0.0050%, Nb: 0.005-0.050%, Ti: 0.005-0.050%, Cu: 0.01-0.50%, Ni: 0.01-0.50%, Cr: 0.01-0.50%, B: 0.0005-0.0050%, N: 0.002-0.010%, and a remainder of Fe and unavoidable impurities.
    Type: Grant
    Filed: April 4, 2012
    Date of Patent: July 14, 2015
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Yuji Arai, Takashi Takano, Takuma Kawamoto
  • Patent number: 9074271
    Abstract: High strength dual-phase stainless steel sheet and steel strip which are excellent in corrosion resistance, the dual-phase stainless steel sheet and steel strip having a Vicker's hardness of 200HV or more and comprising, by mass %, C: 0.02 to 0.20%, Si: 0.10 to 2.0%, Mn: 0.20 to 2.0%, P: 0.040% or less, S: 0.010% or less, Cr: 15.0 to 18.0%, Ni: 0.5 to 4.0%, Sn: 0.05 to 0.50, N: 0.010 to 0.10%, and a balance of Fe and unavoidable impurities. The dual-phase stainless steel sheet and steel strip have a ?p range of 60 to 95, and a ferrite and martensite dual-phase microstructure formed by being heated to the ferrite and austenite dual-phase region, then the austenite phase transforming to martenite in the subsequent cooling process, wherein ?p=420C+470N+23Ni+7Mn+9Cu?11.5Cr?11.5Si?12Mo?7Sn?49Ti?47Nb?52Al+189.
    Type: Grant
    Filed: March 29, 2011
    Date of Patent: July 7, 2015
    Assignee: NIPPON STEEL & SUMIKIN STAINLESS STEEL CORPORATION
    Inventors: Shinichi Teraoka, Shunji Sakamoto
  • Patent number: 9076569
    Abstract: A copper alloy material suitable for materials for electronic and electrical equipments such as movable connectors having excellent bending workability and being able to show high electrical conductivity was achieved by a Cu—Co—Si alloy material containing 1.5 to 2.5 wt % of Co and 0.3 to 0.7 wt % of Si, having a Co/Si element ratio of 3.5 to 5.0, containing 3,000 to 150,000 second phase particles per mm2 having diameters of from 0.20 ?m or more to less than 1.00 ?m, having a grain size of 10 ?m or less, an electrical conductivity of 60% IACS or more, and good bending workability. The above alloy material contains 10 to 1,000 second phase particles per mm2 having diameters of from 1.00 to 5.00 ?m, the 0.2% yield strength may be 600 MPa or more, the temperature of hot heating performed after casting and before solution treatment is a temperature that is 45° C. or more higher than the solution treatment temperature selected below, the cooling rate from the temperature at the start of hot rolling to 600° C.
    Type: Grant
    Filed: March 25, 2011
    Date of Patent: July 7, 2015
    Assignee: JX Nippon Mining & Metals Corporation
    Inventor: Yasuhiro Okafuji
  • Patent number: 9068238
    Abstract: Described is a high tensile strength hot rolled steel sheet having high strength and formability, and a manufacturing method. It has tensile strength ?980 MPa and excellent formability, and specifically identified ranges by mass % of C, Si, Mn, P, S, N, Al, Ti, V, Solute V, and Solute Ti; (ii) microstructure with fine carbides dispersion precipitated therein, the fine carbides containing Ti and V and having the average particle diameter <10 nm, as well as volume ratio with respect to the entire microstructure ?0.007; and matrix as ferrite phase having area ratio with respect to the entire microstructure ?97%. C, Ti, V, S and N satisfy (1) Ti?0.08 +(N/14×48+S/32×48) and (2) 0.8?(Ti/48+V/51)/(C/12)?1.2, where “C”, “Ti”, “V”, “S” and “N” represent contents (mass %) of corresponding elements, respectively.
    Type: Grant
    Filed: March 30, 2011
    Date of Patent: June 30, 2015
    Assignee: JFE STEEL CORPORATION
    Inventors: Tamako Ariga, Katsumi Nakajima, Tetsuya Mega
  • Patent number: 9067260
    Abstract: The invention relates to a steel plate, the chemical composition of which comprises, the contents being expressed by weight: 0.010%?C?0.20%, 0.06%?Mn?3%, Si?1.5%, 0.005%?Al?1.5%, S?0.030%, P?0.040%, 2.5%?Ti?7.2%, (0.45×Ti)?0.35%?B?(0.45×Ti)+0.70%, and optionally one or more elements chosen from: Ni?1%, Mo?1%, Cr?3%, Nb?0.1%, V?0.1%, the balance of the composition consisting of iron and inevitable impurities resulting from the smelting.
    Type: Grant
    Filed: June 25, 2010
    Date of Patent: June 30, 2015
    Assignee: ArcelorMittal France
    Inventors: Frederic Bonnet, Olivier Bouaziz, Laure Cala
  • Patent number: 9068253
    Abstract: A steel plate is provided which has excellent hydrogen induced cracking resistance. The steel plate is suitable for use in a line pipe. The steel plate satisfies a predetermined composition. In a composition of an inclusion contained in the steel and having a width of 1 ?m or more, the ratio (RES/CaS) of the mass of an REM sulfide (RES) to that of a Ca sulfide (CaS) is equal to or more than 0.05, a Zr content of the inclusion is in a range of 5 to 60%, and a Nb content of the inclusion is 5% or less.
    Type: Grant
    Filed: March 15, 2013
    Date of Patent: June 30, 2015
    Assignee: Kobe Steel, Ltd.
    Inventors: Taku Kato, Hiroki Imamura, Shinsuke Sato