Patents Examined by Elizabeth D. Wood
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Patent number: 11311863Abstract: A process of making an aromatization catalyst comprising: (a) mixing a zeolite, a binder, and water to form a mixture; (b) extruding the mixture to form a green extrudate; (c) drying the green extrudate to form a dried green extrudate; (d) calcining the dried green extrudate to form a support, wherein calcining the dried green extrudate is the only calcination step in the process; (e) washing the support to form a washed support; (f) drying the washed support to form a dried washed support; (g) impregnating the dried washed support with a Group 8-10 transition metal compound and at least one halide-containing compound to form a metalized-halided material; and (h) vacuum drying the metalized-halided material to form a dried metalized-halided material which is the aromatization catalyst.Type: GrantFiled: July 8, 2020Date of Patent: April 26, 2022Assignee: Chevron Phillips Chemical Company LPInventors: Ryan W. Snell, Gabriela Alvez-Manoli
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Patent number: 11305266Abstract: The present disclosures relate to a catalyst for removing a nitrogen oxide and a manufacturing method thereof, and the catalyst for removing the nitrogen oxide includes: a first catalyst that includes a zeolite support containing copper and having a first framework; and a second catalyst that is physically mixed with the first catalyst and includes a zeolite support containing copper and having a second framework different from the first framework.Type: GrantFiled: May 29, 2020Date of Patent: April 19, 2022Assignees: HYUNDAI MOTOR COMPANY, KIA MOTORS CORPORATION, HEESUNG CATALYSTS CORPORATIONInventors: Young Jin Kim, Chang Hwan Kim, Pyung Soon Kim, Eunseok Kim, Yong Sul Kim
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Patent number: 11305265Abstract: An aromatization catalyst and preparation process and use thereof is set forth. The catalyst comprises an inorganic oxide and a modified Ga-ZSM-5 zeolite, which comprises a modified ZSM-5 zeolite with a hierarchical macro-meso-microporosity and gallium deposited in channels of and/or on surfaces of the modified ZSM-5 zeolite. The hierarchical porosity of the modified ZSM-5 zeolite in the catalyst can reduce diffusion resistance of products during the aromatization reaction, thereby retarding carbon depositing rate and substantially improving catalytic activity, aromatic hydrocarbon selectivity, stability and lifetime of the catalyst. When being used in aromatization of propane, the catalyst exhibits a high stability, a lifetime of more than 320 hours, and a selectivity to aromatic hydrocarbons of up to 73.3 wt. %.Type: GrantFiled: August 14, 2020Date of Patent: April 19, 2022Assignees: Institute of Coal Chemistry, Chinese Academy of Sciences, Shanxi Lu'an Mining (Group) Co., Ltd.Inventors: Weibin Fan, Dezhi Shi, Huaqing Zhu, Mei Dong, Jianguo Wang, Zhiwei Wu, Weiyong Jiao, Junyi Liu, Dongfei Wang, Jinbo Li, Yanbin Cui, Yibo Zhang
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Patent number: 11305264Abstract: A method including subjecting an ultra-stable Y-type zeolite having a low silica-to-alumina molar ratio (SAR), such as in a range of 3 to 6, to acid treatment and heteroatom incorporation contemporaneously to give a framework-modified ultra-stable Y-type zeolite.Type: GrantFiled: September 12, 2019Date of Patent: April 19, 2022Assignee: Saudi Arabian Oil CompanyInventors: Robert Peter Hodgkins, Omer Refa Koseoglu, Koji Uchida, Tomoyasu Kagawa, Mitsunori Watabe
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Patent number: 11298656Abstract: A catalyst for the selective catalytic reduction of NOx comprises a zeolitic material which comprises (A) one or more zeolites having a GME framework structure containing YO2 and X2O3, and optionally further comprises one or more zeolites having a CHA framework structure containing YO2 and X2O3, and/or comprises, (B) one or more zeolite intergrowth phases of one or more zeolites having a GME framework structure containing YO2 and X2O3 and one or more zeolites having a CHA framework structure containing YO2 and X2O3, wherein Y is a tetravalent element, and X is a trivalent element, and the zeolitic material contains Cu and/or Fe as non-framework elements in an amount ranging from 0.1 to 15 wt. % calculated as the element and based on 100 wt. % of YO contained in the zeolitic material. Also provided are a process for its preparation, and a use in a method for the selective catalytic reduction of NOx.Type: GrantFiled: June 2, 2017Date of Patent: April 12, 2022Assignee: BASF CorporationInventors: Mathias Feyen, Ulrich Mueller, Faruk Oezkirim, Stefan Dumser, Natalia Trukhan, Michaela Maltry, Stefan Maurer
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Patent number: 11291978Abstract: Methods for producing supported catalysts containing a transition metal and a bound zeolite base are disclosed. These methods employ a step of impregnating the bound zeolite base with the transition metal, fluorine, and high loadings of chlorine. The resultant high chlorine content supported catalysts have improved catalyst activity in aromatization reactions.Type: GrantFiled: December 19, 2019Date of Patent: April 5, 2022Assignee: Chevron Phillips Chemical Company LPInventor: Gabriela D. Alvez-Manoli
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Patent number: 11278873Abstract: According to the subject matter of the present disclosure, a method of producing an aromatization catalyst may comprise producing a plurality of uncalcined ZSM-5 nanoparticles via a dry-gel method, directly mixing the plurality of uncalcined ZSM-5 nanoparticles with large pore alumina and a binder to form a ZSM-5/alumina mixture, and calcining the ZSM-5/alumina mixture to form the aromatization catalyst. The plurality of uncalcined ZSM-5 nanoparticles may have an average diameter of less than 80 nm.Type: GrantFiled: July 16, 2020Date of Patent: March 22, 2022Assignee: Saudi Arabian Oil CompanyInventors: Manal Al-Eid, Lianhui Ding, Essa Alnaimi
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Patent number: 11278874Abstract: A process for the preparation of an extra-framework metal-containing aluminosilicate zeolite involves the steps of: (a) forming a reactant mixture A comprising (i) an aqueous slurry of an aluminosilicate zeolite in a H+-form, and (ii) a metal containing compound or free metal, wherein the mixture does not comprise ammonia, ammonium hydroxide or an ammonium salt, and (b) reacting the metal containing compound or free metal with the aluminosilicate zeolite in a H+-form in reactant mixture A and forming a product mixture B, a reaction mixture comprising the extra-framework metal-containing aluminosilicate zeolite. The metal comprises one or more of copper, iron, manganese, nickel and palladium. The step of reacting the metal with the aluminosilicate zeolite in a H+-form is performed in a single exchange. The extra-framework metal-containing aluminosilicate zeolite can then be used directly in forming a washcoat that can be applied to a support.Type: GrantFiled: November 28, 2019Date of Patent: March 22, 2022Assignee: Johnson Matthey Public Limited CompanyInventors: Scott Cauffman, Hai-Ying Chen, Joseph Fedeyko, Duncan Winterborn
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Patent number: 11274068Abstract: Methods for interconverting olefins in an olefin-rich hydrocarbon stream include contacting the olefin-rich hydrocarbon stream with a catalyst system in an olefin interconversion unit to produce an interconverted effluent comprising ethylene and propylene. The contacting may be conducted at a reaction temperature from 450° C. to 750° C., a reaction pressure from 1 bar to 5 bar, and a residence time from 0.5 seconds to 1000 seconds. The catalyst system includes a framework-substituted beta zeolite. The framework-substituted beta zeolite has a *BEA aluminosilicate framework that has been modified by substituting a portion of framework aluminum atoms of the *BEA aluminosilicate framework with beta-zeolite Al-substitution atoms independently selected from the group consisting of titanium atoms, zirconium atoms, hafnium atoms, and combinations thereof.Type: GrantFiled: July 23, 2020Date of Patent: March 15, 2022Assignees: Saudi Arabian Oil Company, JGC Catalysts and Chemicals Ltd., Japan Cooperation Center PetroleumInventors: Omer Refa Koseoglu, Robert Peter Hodgkins, Mitsunori Watabe, Koji Uchida
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Patent number: 11273430Abstract: The present discloses an aromatization catalyst, preparation process and application thereof and a low-carbon olefin aromatization process. The aromatization catalyst comprises a microporous material, a binder and a modifier; the microporous material is a zeolite molecular sieve, the binder is alumina, the modifier is phosphorus, and the molar ratio of the aluminum element in the binder to the phosphorus element is more than or equal to 1 and less than 5; the ratio of the acidity of the strongly acidic sites to the acidity of the weakly acidic sites of the olefin aromatization catalyst is less than 1.Type: GrantFiled: May 29, 2020Date of Patent: March 15, 2022Assignees: China Energy Investment Corporation Limited, National Institute of Clean-and-Low-Carbon EnergyInventors: Hui Wang, Lisa Nguyen, Junjun Shan, Joshua Miles, Jihong Cheng, Hua Liu
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Patent number: 11260377Abstract: This application consists of a method for the synthesis of a type of FER/MOR composite molecular sieve. That method consisting of mixing FER seed crystals, MOR seed crystals, a silicon source, water and an acid or alkali, thus yielding a reaction mixture; by adjusting the proportions of the seed crystals added, the silicon-aluminium proportion, acidity/alkalinity and other reaction conditions, it is possible to obtain a dual phase composite molecular sieve within which the proportions of the crystal phases may be adjusted. In the synthesis process to which the method of this application relates, there is no need to add any organic template, thus reducing the cost of the reaction, in addition to reducing likely environmental pollution, thus having major potential applications.Type: GrantFiled: December 28, 2015Date of Patent: March 1, 2022Assignee: BP (China) Holdings LimitedInventors: Xiujie Li, Shenglin Liu, Xiangxue Zhu, Sujuan Xie, Longya Xu, Zhiqiang Yang, Xuebin Liu
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Patent number: 11261139Abstract: Improved alkylation catalysts, alkylation methods, and methods of making alkylation catalysts are described. The alkylation method comprises reaction over a solid acid, zeolite-based catalyst and can be conducted for relatively long periods at steady state conditions. The alkylation catalyst comprises a crystalline zeolite structure, a Si/Al molar ratio of 20 or less, less than 0.5 weight percent alkali metals, and further having a characteristic catalyst life property. Some catalysts may contain rare earth elements in the range of 10 to 35 wt %. One method of making a catalyst includes a calcination step following exchange of the rare earth element(s) conducted at a temperature of at least 575° C. to stabilize the resulting structure followed by an deammoniation treatment. An improved method of deammoniation uses low temperature oxidation.Type: GrantFiled: October 1, 2019Date of Patent: March 1, 2022Assignee: Exclus, Inc.Inventors: Mitrajit Mukherjee, Eric Daniel Gauthier, Kelly Ann Coley
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Patent number: 11260376Abstract: Catalysts and method of preparing the catalysts are disclosed. One of the catalysts includes a zeolite support, a Group VIII metal on the zeolite support, and at least two halides bound to the zeolite support, to the Group VIII metal, or to both, and can have an average crush strength greater than 11.25 lb based on at least two samples of pellets of the catalyst measured in accordance with ASTM D4179.Type: GrantFiled: October 22, 2019Date of Patent: March 1, 2022Assignee: Chevron Phillips Chemical Company LPInventors: An-Hsiang Wu, Joseph Bergmeister, III
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Patent number: 11247196Abstract: A method of making a zeolite with encapsulated platinum is provided. The method includes dissolving an aluminum source in water to form a first solution, dissolving a hydroxide in water to form a second solution, dissolving a templating agent in water to form a third solution, and adding a silica source to the first solution to form a fourth solution. The method further includes adding the second solution to the fourth solution to form a fifth solution, adding the third solution to the fifth solution to form a sixth solution, and adding a platinum source to the sixth solution. The sixth solution is crystallized to form a solid product, which is recovered. The solid product is calcined. An ammonium ion exchange is performed on the solid product to form a second solid product, and the second solid product is calcined.Type: GrantFiled: December 4, 2019Date of Patent: February 15, 2022Assignee: Saudi Arabian Oil CompanyInventors: Donya Alsewdan, Lianhui Ding, Manal Al-Eid
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Patent number: 11247198Abstract: The present application discloses a catalyst, the catalyst contains a molecular sieve, there is at least one-dimension 8-membered ring channel in the molecular sieve structure, the diameter of a diffusible substance in the direction of the 8-membered ring channel is no less than 2.0 ?, the diameter of a substance that can be accommodated in the molecular sieve structure is no more than 6 ?; the catalyst is used for a methanol and/or dimethyl ether to propylene reaction, comprising contacting methanol and/or dimethyl ether with a methanol-to-propylene catalyst to obtain propylene.Type: GrantFiled: December 20, 2017Date of Patent: February 15, 2022Assignee: Dalian Institute of Chemical Physics, Chinese Academy of SciencesInventors: Miao Yang, Peng Tian, Zhongmin Liu, Bing Li, Lin Liu, Shiyun Sang
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Patent number: 11241675Abstract: An AFI-CHA hybrid crystal molecular sieve and an NH3-SCR catalyst using the AFI-CHA hybrid crystal molecular sieve as a carrier, and preparation methods thereof are disclosed. The AFI-CHA hybrid crystal molecular sieve includes an AFI-type SAPO-5 molecular sieve and a CHA-type SAPO-34 molecular sieve, with hybrid crystal grains of AFI and CHA. The hybrid crystal molecular sieve is synthesized by a hydrothermal synthesis method and can be obtained by changing the structure directing agent, the heating rate and the calcinating temperature in the preparation process. Further, copper is loaded on the basis of the hybrid crystal molecular sieve to prepare copper-based NH3-SCR catalyst and corresponding monolithic catalyst. The catalytic activity and hydrothermal stability of the catalyst are significantly improved by the hybrid crystal molecular sieve.Type: GrantFiled: May 10, 2020Date of Patent: February 8, 2022Assignee: SICHUAN UNIVERSITYInventors: Haidi Xu, Qingjin Lin, Yaoqiang Chen, Yun Wang, Xi Feng, Jianli Wang, Ming Zhao, Yi Jiao
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Patent number: 11229898Abstract: A particulate material and a process for the production thereof are provided, which particulate material comprises zeolitic particles having a crystalline structure, which contain as the main component a zeolite material having a zeolitic framework structure formed from Si, O and optionally Al, and/or a zeolite-like material having a zeolitic framework structure which is formed not only from Si, O and optionally Al, wherein the zeolitic particles are in the form of essentially spherical particles with nanometer dimensions.Type: GrantFiled: December 28, 2016Date of Patent: January 25, 2022Assignee: Friedrich-Alexander-Universität Erlangen-NürnbergInventors: Wilhelm Schwieger, Albert Gonche Fortunatus Machoke
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Patent number: 11229899Abstract: A catalyst composition comprising (a) carrier comprising (i) 5 to 95 wt % mordenite type zeolite having a mean crystallite length parallel to the direction of the 12-ring channels of 60 nm or less and a mesopore volume of at least 0.10 cc/gram, (ii) 5 to 95 wt % ZSM-5 type zeolite; and (iii) 10 to 60 wt % inorganic binder; and (b) 0.001 to 10 wt % of one or more catalytically active metals, wherein the inorganic binder comprises titania, its preparation and its use in alkylaromatic conversion.Type: GrantFiled: December 7, 2017Date of Patent: January 25, 2022Assignee: SHELL OIL COMPANYInventors: Hong-Xin Li, Richard Berend Mauer, Gisela Sabater Pujadas
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Patent number: 11213810Abstract: Embodiments of the present disclosure are directed to a method of producing a cracking catalyst. The method of producing a cracking catalyst may comprise producing a plurality of uncalcined zeolite-beta nanoparticles via a dry-gel method, directly mixing the plurality of uncalcined zeolite-beta nanoparticles with at least one additional hydrocracking component to form a mixture, and calcining the mixture to form the cracking catalyst. The plurality of uncalcined zeolite-beta nanoparticles may have an average diameter of less than 100 nm.Type: GrantFiled: July 6, 2020Date of Patent: January 4, 2022Assignee: Saudi Arabian Oil CompanyInventors: Lianhui Ding, Manal Al-Eid
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Patent number: 11202991Abstract: This exhaust gas purifying catalyst is provided with a substrate 10 and a catalyst layer 20 formed on a surface of the substrate 10. The catalyst layer 20 contains zeolite particles 22 that support a metal, and a rare earth element-containing compound 24 that contains a rare earth element. The rare earth element-containing compound 24 is added in such an amount that the molar ratio of the rare earth element relative to Si contained in the zeolite 22 is 0.001 to 0.014 in terms of oxides.Type: GrantFiled: February 19, 2018Date of Patent: December 21, 2021Assignee: Cataler CorporationInventors: Shu Miyasaka, Eriko Tanaka, Norihiko Aono, Mai Huong Tran, Keigo Hori, Daisuke Sugioka