Patents Examined by Jason L Savage
  • Patent number: 6918531
    Abstract: A metal foil connection of first and second metal foils having a thickness of less than 0.05 mm includes a connecting point in which the metal foils are brazed to one another. The connecting point forms a wedge which is filled with brazing medium. A mass of the brazing medium, and a mass of sections of the metal foils which the brazing medium contacts in the wedge, have a given ratio. A honeycomb body, a brazing medium particle fraction and a method for manufacturing metal foil connections with a thickness of less than 50 micrometers, are also provided.
    Type: Grant
    Filed: September 22, 2003
    Date of Patent: July 19, 2005
    Assignee: Emitec Gesellschaft fuer Emissionstechnologie mbH
    Inventors: Ludwig Wieres, Ferdi Kurth, Helge Schlotmann
  • Patent number: 6913838
    Abstract: Aluminum matrix composite wire comprising ceramic fibers with a matrix of aluminum.
    Type: Grant
    Filed: December 8, 2003
    Date of Patent: July 5, 2005
    Assignee: 3M Innovative Properties Company
    Inventors: Colin McCullough, Doug E. Johnson
  • Patent number: 6905779
    Abstract: A copper-based sliding material comprising sintered copper or sintered copper alloy, and 0.1 to 5 vol. % hard substance particles harder in hardness than said copper or copper alloy, said hard substance particles being substantially evenly dispersed so that, when at least one, randomly selected surface portion or sectional portion of said sintered copper or sintered copper alloy is partitioned into squares each having a side of 20 ?m, at least one particle exists in each of squares not less than 80% of the whole squares. The copper-based sliding material has good anti-seizure property and superior resistance to fatigue without containing any lead.
    Type: Grant
    Filed: December 27, 2000
    Date of Patent: June 14, 2005
    Assignee: Daido Metal Company Ltd.
    Inventors: Kenji Sakai, Naohisa Kawakami, Satoru Kurimoto, Takashi Inaba, Koichi Yamamoto, Takayuki Shibayama
  • Patent number: 6902825
    Abstract: A brazed sintered compact composed of first and second components, which are easily positioned relative to each other, enabling the provision of a good joining clearance. If a protrusion 3 of a first component 1 is fitted into a recess 13 of a second component 10, both components are able to be positioned relative to each other. Simultaneously, a joining clearance A can be easily obtained between a joining surface 2 of the first component 1 and a joining surface 12 of the second component 10, corresponding to a dimensional difference therebetween. Also, an inner side surface 4a of a storage groove 4 is aligned with a right or left end 11a of a leg 11, disposed opposite to the inner side surface 4a. Accordingly, it is possible to allow as much brazing material as properly needed to permeate between the joining surfaces 2 and 12. Further, as the surface tension of the surplus brazing material becomes unlikely to be developed in the storage grooves 4,4?, the backflow of the material is prevented.
    Type: Grant
    Filed: May 9, 2003
    Date of Patent: June 7, 2005
    Assignee: Mitsubishi Materials Corporation
    Inventors: Katsuhiko Yano, Toshiro Harakawa
  • Patent number: 6899160
    Abstract: The present invention discloses a conductive injection molding composition. The thermally conductive composition includes a metallic base matrix of, by volume, between 30 and 60 percent. A first thermally conductive filler, by volume, between 25 and 60 percent is provided in the composition that has a relatively high aspect ratio of at least 10:1. In addition, an alternative embodiment of the composition mixture includes a second thermally conductive filler, by volume, between 10 and 25 percent that has a relatively low aspect ratio of 5:1 or less.
    Type: Grant
    Filed: September 3, 2003
    Date of Patent: May 31, 2005
    Assignee: Cool Options, Inc.
    Inventor: Kevin A. McCullough
  • Patent number: 6896978
    Abstract: In the joint construction of cobalt-based alloy, a cobalt-based alloy layer 1, in which granular or massive eutectic carbide 2 disperses, is joined to a metal of a base metal 37 via an insert metal layer 36. For the joint construction of cobalt-based alloy, liquid phase diffusion bonding is performed at a temperature of 1100° C. for a retention time of 1 hour with an insert metal with a thickness of about 40 ?m being interposed between the base metal, which is S45C carbon steel, and a cobalt-based alloy material which has granular or massive eutectic carbide with a grain size not larger than 30 ?m in a matrix of cast structure and contains 1.03 wt % C, 29.73 wt % Cr, 3.86 wt % W, 2.59 wt % Ni, 2.67 wt % Fe, 0.59 wt % Si, and 0.07 wt % Mo, the balance substantially being Co. The cobalt-based alloy layer 1 after bonding contains granular or massive eutectic carbide.
    Type: Grant
    Filed: February 27, 2002
    Date of Patent: May 24, 2005
    Assignee: Hitachi, Ltd.
    Inventors: Yoshihisa Kiyotoki, Mitsuo Chigasaki, Shizuo Matsushita, Jiro Kuniya, Takahiko Kato, Yoshiteru Chiba
  • Patent number: 6888088
    Abstract: A method for applying wear resistant material to a substrate, the substrate comprised of material with a substrate coefficient of thermal expansion, the method including applying the wear resistant material to the substrate with application apparatus, the wear resistant material having a wear resistant material coefficient of thermal expansion, the substrate coefficient of thermal expansion within 15% of the wear resistant material coefficient of thermal expansion.
    Type: Grant
    Filed: November 1, 2002
    Date of Patent: May 3, 2005
    Inventors: Jimmie Brooks Bolton, Billi Marie Rogers
  • Patent number: 6887563
    Abstract: The present invention relates to a composite material that contains 5 to 97%-vol aerogel particles, at least one binder, and at least one fibre material, the diameter of the aerogel particles being ?0.5 mm, a process for manufacturing this, and the use thereof.
    Type: Grant
    Filed: November 26, 2002
    Date of Patent: May 3, 2005
    Assignee: Cabot Corporation
    Inventors: Dierk Frank, Andreas Zimmermann
  • Patent number: 6884522
    Abstract: Compound preforms are provided having a first region, including a porous ceramic and a second region including a porous or solid ceramic in which the two regions differ in composition. The compound preform is infiltrated with a liquid metal which is then solidified to form a metal matrix composite.
    Type: Grant
    Filed: April 17, 2002
    Date of Patent: April 26, 2005
    Assignee: Ceramics Process Systems Corp.
    Inventors: Richard Adams, Grant Bennett, Kevin Fennessy, Robert A. Hay, Mark Occhionero
  • Patent number: 6872464
    Abstract: A soldering agent for use in diffusion soldering processes contains, in a soldering paste, a mixture of at least partially metallic grains of a high-melting metal and a solder metal. In a diffusion soldering process, the solder metal reacts completely with the high-melting metal and metals belonging to parts that are to be joined to one another by the soldering process, to form an intermetallic phase.
    Type: Grant
    Filed: March 7, 2003
    Date of Patent: March 29, 2005
    Assignee: Infineon Technologies AG
    Inventors: Holger Hübner, Vaidyanathan Kripesh
  • Patent number: 6869700
    Abstract: A soft magnetic alloy fiber has a width of 10 ?m or more to less than 500 ?m, a thickness of 2 ?m or more to less than 20 ?m, and a Curie temperature of ?50° C. or higher.
    Type: Grant
    Filed: May 29, 2003
    Date of Patent: March 22, 2005
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Takao Sawa, Katsutoshi Nakagawa, Hisashi Takahashi, Teruo Murakami, Masao Obama
  • Patent number: 6866941
    Abstract: A compressor having a corrosive resistant coating is disclosed. The coating has a first spray coated metallic layer. A sealant layer is disposed over the sprayed metallic coating which has an organic component, a solvent component, and an inorganic phase.
    Type: Grant
    Filed: March 15, 2004
    Date of Patent: March 15, 2005
    Assignee: Copeland Corporation
    Inventors: Kirk E. Cooper, Marc J. Scancarello, Todd A. DeVore, Don G. Reu
  • Patent number: 6863990
    Abstract: Enhancing wear and corrosion resistance of an industrial component by depositing a Ni-based alloy coating having a thickness of at least about 50 microns onto a surface of the industrial component by high velocity oxyfuel propulsion of a Ni-based alloy powder containing a) Cr, b) from about 15 to about 25 wt % Mo, c) no more than about 1 wt % Fe, and d) no more than about 1 wt % elements having an atomic number greater than 42. A Ni-based alloy powder for HVOF deposition containing a) Cr, b) from about 15 to about 25 wt % Mo, c) no more than about 1 wt % Fe, and d) no more than about 1 wt % elements having an atomic number greater than 42. A Ni-based coating on an industrial component having enhanced corrosion and wear resistance.
    Type: Grant
    Filed: May 2, 2003
    Date of Patent: March 8, 2005
    Assignee: Deloro Stellite Holdings Corporation
    Inventors: James B. C. Wu, Matthew X. Yao
  • Patent number: 6858050
    Abstract: The present invention comprises a method of manufacturing a brazed body. The method comprises forming a multi-layer assembly comprising: a first material capable of forming a first oxide and having a melting temperature higher than 660° C.; a first reducing metal adjacent the first material, the reducing metal capable of reducing at least a portion of the first oxide on the first material a braze adjacent to the reducing metal; and a second material adjacent the braze, the second material comprising a material having a melting temperature higher than 660° C. The method then comprises creating a vacuum around the assembly, and heating the assembly to melt the reducing metal and the braze. The assembly is then subject to cooling to thereby form the brazed body.
    Type: Grant
    Filed: April 15, 2003
    Date of Patent: February 22, 2005
    Assignee: 3M Innovative Properties Company
    Inventor: Gary M. Palmgren
  • Patent number: 6852273
    Abstract: (a) The metal matrix composite is suitable for the manufacture of flat or shaped titanium aluminide, zirconium aluminide, or niobium aluminide articles and layered metal composites having improved mechanical properties such as lightweight plates and sheets for aircraft and automotive applications, thin cross-section vanes and airfoils, heat-sinking lightweight electronic substrates, bulletproof structures for vests, partition walls and doors, as well as sporting goods such as helmets, golf clubs, sole plates, crown plates, etc. The composite material consists of a metal (e.g., Ti, Zr, or Nb-based alloy) matrix at least partially intercalated with a three-dimensional skeletal metal aluminide structure, whereby ductility of the matrix metal is higher than that of the metal aluminide skeleton. The method for manufacturing includes the following steps: (a) providing an aluminum skeleton structure having open porosity of 50-95 vol.
    Type: Grant
    Filed: January 29, 2003
    Date of Patent: February 8, 2005
    Assignee: ADMA Products, Inc.
    Inventors: Eugene Ivanov, Vladimir S. Moxson
  • Patent number: 6844085
    Abstract: With the objectives of alleviating the property of attacking on the mating member by scratching-off of local agglutinates on the sliding contact surface, achieving improved wear resistance, and achieving improved seizure resistance through restraint of frictional heat generation by a hard phase, a copper based sintered contact material contains shock-resistant ceramics in an amount of 0.05 to less than 0.5 wt % as non-metallic particles composed of one or more substances selected from pulverized oxides, carbides and nitrides. The shock-resistant ceramics are comprised of SiO2 and/or two or more substances selected from SiO2, Al2O3, LiO2, TiO2 and MgO.
    Type: Grant
    Filed: July 12, 2002
    Date of Patent: January 18, 2005
    Inventors: Takemori Takayama, Tetsuo Ohnishi, Yoshikiyo Tanaka, Keiichi Maeda, Kan'ichi Sato
  • Patent number: 6841260
    Abstract: In one embodiment, composite constructions of the invention are in the form of a plurality of coated fibers bundled together to produce a fibrous composite construction in the form of a rod. Each fiber has a core formed from a hard phase material, that is surrounded by a shell formed from a binder phase material. In another embodiment of the invention, monolithic sheets of the hard phase material and the binder phase material are stacked and arranged to produce a swirled composite in the form of a rod. In still another embodiment of the invention, sheets formed from coated fibers are arranged to produce a swirled composite. Inserts for use in such drilling applications as roller cone rock bits and percussion hammer bits, and shear cutters for use in such drilling applications as drag bits, that are manufactured using conventional methods from these composite constructions exhibit increased fracture toughness due to the continuous binder phase around the hard phase of the composites.
    Type: Grant
    Filed: September 12, 2002
    Date of Patent: January 11, 2005
    Assignee: Smith International, Inc.
    Inventors: J. Albert Sue, Ghanshyam Rai, Zhigang Fang
  • Patent number: 6841013
    Abstract: A metallic nanowire having an aspect ratio of at least 100 and a diameter less than 200 nanometers composed of at least one of bismuth, indium, tin, lead, zinc, antimony and alloys of the same and a method of making the same from a thin film composite.
    Type: Grant
    Filed: January 28, 2003
    Date of Patent: January 11, 2005
    Assignee: General Motors Corporation
    Inventors: Anita Miriam Weiner, Curtis A. Wong, Yang-Tse Cheng, Michael P. Balogh, Michael J. Lukitsch
  • Patent number: 6841235
    Abstract: A metallic nanowire having an aspect ratio of at least 100 and a diameter less than 200 nanometers composed of at least one of bismuth, indium, tin, lead, zinc, antimony and alloys of the same and a method of making the same from a thin film composite.
    Type: Grant
    Filed: October 11, 2002
    Date of Patent: January 11, 2005
    Assignee: General Motors Corporation
    Inventors: Anita M. Weiner, Curtis A. Wong, Yang-Tse Cheng, Michael P. Balogh, Michael J. Lukitsch
  • Patent number: 6824887
    Abstract: A structure for encapsulating and protecting fiber insulation material as well as other materials in multicompartment devices in order to provide unitized material which can be applied to any surface desired for insulation or other purposes. A first sheet of material is formed with pockets or depressions in the sheet which are adapted for receiving the material desired to be unitized and a second sheet placed over the first sheet, and the two sheets are attached together in the areas between the pockets or depressions thus encapsulating the material in the pockets. The material is unitized by placing the material in individual sealed metal foil containers or compartments, then the individual containers of unitized material are attached in matrix form to a continuous sheet, such as positioning the containers in openings in the continuous sheet. The product can be applied to any surface desired for insulation or other purposes. Preferably a multilayer metal foil material is employed in the structures.
    Type: Grant
    Filed: January 9, 2002
    Date of Patent: November 30, 2004
    Assignee: ATD Corporation
    Inventor: G. William Ragland