Patents Examined by John Hevey
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Patent number: 12139783Abstract: A process for producing a copper-beryllium alloy product. The process comprises preparing a base alloy having 0.15 wt %-4.0 wt % beryllium and having grains and an initial cross section area. The process further comprises cold working the base alloy to a percentage of cold reduction of area (CRA) greater than 40%, based on the initial cross section area, and heat treating the cold worked alloy to produce the copper-beryllium alloy product. The grain structure of the copper-beryllium alloy product has an orientation angle of less than 45° when viewed along the direction of the cold working. The copper-beryllium alloy product demonstrates a fatigue strength of at least 385 MPa after 106 cycles of testing.Type: GrantFiled: May 5, 2020Date of Patent: November 12, 2024Assignee: Materion CorporationInventors: John E. Gatehouse, Michael J. Gedeon, Fritz Grensing, Bruce D. Schmeck, Jeffrey S. Hoyer, Michael F. Tyson, Karl R. Ziegler
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Patent number: 12129538Abstract: A copper alloy for use as material for a casting mold or a casting mold component selected from the group consisting of mold plate, mold tube, casting wheel, casting drum, casting roller, and melting crucible. The copper alloy includes, in percent by weight (proportion by mass of the melt analysis in %): silver (Ag) 0.020-0.50, zirconium (Zr) 0.050-0.50, phosphorus (P) not more than 0.060, chromium (Cr) not more than 0.005, balance copper (Cu) and other alloying elements including unavoidable impurities, with a proportion of the other alloying elements being less than or equal to (?) 0.50.Type: GrantFiled: September 13, 2019Date of Patent: October 29, 2024Assignee: cunova GmbHInventors: Peter Böhlke, Hans-Günter Wobker, Hark Schulze
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Patent number: 12122091Abstract: Described are porous sintered metal bodies and methods of making porous sintered metal bodies by additive manufacturing methods.Type: GrantFiled: January 15, 2021Date of Patent: October 22, 2024Assignee: ENTEGRIS, INC.Inventors: Virendra Warke, Meghan Patrick, Devon N. Dion, Subhash Guddati, Montray Leavy
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Patent number: 12116659Abstract: An additive method for preparing a large die blank for isothermal forging comprising preparing a plurality of titanium-zirconium-molybdenum alloy plate-shaped elements of a preset shape; preparing a plurality of foil-shaped intermediate layers of pure tantalum, a niobium-tungsten alloy and a tantalum-tungsten alloy of a preset shape; forming an assembly of a preset configuration, such that the foil-shaped intermediate layers are sandwiched between the titanium-zirconium-molybdenum alloy plate-shaped elements; applying an axial pressure to the assembly under high-temperature vacuum to perform diffusion connections to obtain a primary blank; subjecting the primary blank to a homogenization treatment under a high temperature, vacuum or inert gas protection to homogenize the structure and components at a connection interface in the primary blank; and cooling the homogenized primary blank to obtain a die blank.Type: GrantFiled: July 15, 2022Date of Patent: October 15, 2024Assignee: BEIJING RESEARCH INSTITUTE OF MEHCNAICAL & ELECTRICAL TECHNOLOGY CO. LTD.CAMInventors: Yuewen Zhai, Hao Yang, Leyu Zhou, Xiaomao He
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Patent number: 12109652Abstract: A copper-tin brazing wire and a preparation method and use thereof are provided. A copper-tin brazing wire includes a plurality of copper wires each having a composite metal layer on a surface thereof; the copper-tin brazing wire includes, in parts by weight, 75-84 parts of Cu, 20-25 parts of Sn, and 0.4-0.5 parts of P; and the composite metal layer includes Cu, Sn, and P, in which a mass ratio of Cu, Sn, and P is (45-55):(46-56):(0.5-1.5).Type: GrantFiled: February 14, 2023Date of Patent: October 8, 2024Assignee: ZHENGZHOU RESEARCH INSTITUTE OF MECHANICAL ENGINEERING CO., LTD.Inventors: Weimin Long, Sujuan Zhong, Yinyin Pei, Junlan Huang, Quanbin Lu, Yongtao Jiu, Xusheng Zhou, Mengjie Nie
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Patent number: 12110579Abstract: A method of producing a CoFe alloy strip is provided. The method comprises hot rolling a CoFe alloy to form a hot rolled strip, followed by quenching the strip from a temperature above 700° C. to a temperature of 200° C. The CoFe alloy comprises an order/disorder temperature To/d and a ferritic/austenitic transformation temperature T?/?, wherein T?/?>To/d. The method further comprises cold rolling the hot rolled strip, after cold rolling, continuous annealing the strip at a maximum temperature T1, wherein 500° C.<T1<To/d, followed by cooling at a cooling rate R1 of at least 1 K/s in the temperature range of T1 to 500° C., and after continuous annealing, magnetic annealing the strip, or parts manufactured from the strip, at a temperature between 730° C. and T?/?.Type: GrantFiled: August 9, 2021Date of Patent: October 8, 2024Assignee: VACUUMSCHMELZE GMBH & CO. KGInventors: Niklas Volbers, Manuel Demper, Joachim Gerster
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Patent number: 12113039Abstract: A sintering powder comprising: a first type of metal particles having a mean longest dimension of from 100 nm to 50 ?m.Type: GrantFiled: April 30, 2021Date of Patent: October 8, 2024Assignee: Alpha Assembly Solutions Inc.Inventors: Shamik Ghoshal, Nirmalya Kumar Chaki, Poulami Sengupta Roy, Siuli Sarkar, Anubhav Rustogi
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Patent number: 12103113Abstract: The present disclosure relates to the field of brazing material technologies, and particularly to a copper-phosphorus brazing wire for brazing a copper alloy spectacle frame as well as a preparing method and system thereof. The copper-phosphorus brazing wire for brazing a copper alloy spectacle frame includes components with following mass percentage, 87.1%˜91.4% of Cu, 1.5%˜2.6% of Ag, 5.9%˜8.4% of P, 0.2%˜0.42% of Al and 0.8%˜1.68% of Si. For the copper-phosphorus brazing wire according to the present disclosure, through coordination and cooperation of the components, impurity content is low and joint strength is high in a welding process; a mass ratio of the Si to the Al is a constant value, and a dense oxide film may be formed on a surface of a molten pool to hinder volatilization of Zn in a base material.Type: GrantFiled: February 14, 2023Date of Patent: October 1, 2024Assignee: ZHENGZHOU RESEARCH INSTITUTE OF MECHANICAL ENGINEERING CO., LTD.Inventors: Yafang Cheng, Junlan Huang, Xian Dong, Yanhong Guo, Yong Li, Yinyin Pei, Quanbin Lu, Bowen Dong, Hangyan Xue
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Patent number: 12103074Abstract: Some variations provide an additively manufactured article comprising a first region and a second region, wherein the first region is a solid region or a porous region, wherein the second region has a pore size larger than the first-region pore size, and wherein the first-region average permeability is lower than the second-region average permeability. Some variations provide a co-sintering method of making an architected material with regions having different permeabilities, in which different additive-manufacturing process parameters are applied to distinct regions of the structure. Other variations provide a wall-pinning method of making an architected material with regions having different permeabilities, in which additive-manufacturing process parameters are selected to sinter pinned feedstock powder between solid walls. Engineered structures with controlled permeability, integrated manifolds, and arbitrary geometries are disclosed, without the requirement of complex manufacturing.Type: GrantFiled: March 24, 2022Date of Patent: October 1, 2024Assignee: HRL Laboratories, LLCInventors: John H. Martin, Brennan Yahata, Darby Laplant, Christopher Roper
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Patent number: 12097557Abstract: A method and a system for manufacturing a structure includes the steps of: (a) supplying a mixture consisting a plurality of primitive materials at a target spot; (b) melting and solidifying the mixture disposed at the target spot to form a portion of a metallic structure consisting of an alloy of the plurality of the primitive materials; and (c) repeating steps (a) and (b) at a plurality of target spots in a three-dimensional space to produce the metallic structure of the alloy.Type: GrantFiled: September 4, 2020Date of Patent: September 24, 2024Assignee: City University of Hong KongInventors: Chain Tsuan Liu, Tianlong Zhang
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Patent number: 12091736Abstract: The disclosure discloses a spinning process of a magnesium alloy wheel hub, which comprises the following steps: step 1, heating a magnesium alloy bar at 350-430° C. and keeping the temperature for 20 minutes; step 2, initially forging and forming on the bar under a forging press, wherein the forging down-pressing speed is 6-15 mm/s; step 3, finally forging and forming on the bar under a forging press, wherein the forging down-pressing speed is 5-8 mm/s; step 4, stress relief annealing on the final forged magnesium alloy blank; step 5, solid dissolving on the annealed magnesium alloy blank; step 6, taking out the solid-dissolved blank and directly spinning by a spinning machine; step 7, heating treatment and aging treatment. The magnesium alloy wheel hub with excellent performance is obtained by the process, and the spinning process and processing efficiency are greatly improved.Type: GrantFiled: January 14, 2022Date of Patent: September 17, 2024Assignee: CITIC Dicastal Co., Ltd.Inventors: Lixin Huang, Zuo Xu, Meng Li, Shiwen Xu, Liguang Xie, Lijun Zhang
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Patent number: 12084745Abstract: A copper alloy powder is a copper alloy powder for additive manufacturing. The copper alloy powder contains more than 1.00 mass % and not more than 2.80 mass % of chromium, and a balance of copper. A method for producing an additively-manufactured article includes a first step of preparing a copper alloy powder containing more than 1.00 mass % and not more than 2.80 mass % of chromium and a balance of copper and a second step of producing the additively-manufactured article from the copper alloy powder, and the additively-manufactured article is produced such that forming a powder layer including the copper alloy powder, and solidifying the copper alloy powder at a predetermined position in the powder layer to form a shaped layer are sequentially repeated to stack such shaped layers to thus produce the additively-manufactured article.Type: GrantFiled: March 4, 2021Date of Patent: September 10, 2024Assignees: DAIHEN CORPORATION, Osaka Research Institute of Industrial Science and TechnologyInventors: Ryusuke Tsubota, Yohei Oka, Akira Okamoto, Takayuki Nakamoto, Takahiro Sugahara, Naruaki Shinomiya, Mamoru Takemura, Sohei Uchida
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Patent number: 12076780Abstract: A mold construction system is presented for use in additive manufacturing of a metal object. The system comprises: at least one mold provision device controllably operable to form one or more mold regions defining one or more respective object regions in a production layer, and configured to receive molten metal deposited to each object region; and a control system operating said at least one mold provision device in accordance with a predetermined building plan. The mold provision device is controllably operable, in accordance with said predetermined building plan, to create each mold region, in each production layer, with one or more metal-facing zones and one or more metal-nonadjacent zones around the metal-facing zone. Each metal-facing zone is configured to define a cavity forming the object region to receive the molten metal therein, and is configured with higher compressibility relatively to at least a sub-zone of the metal-nonadjacent zone.Type: GrantFiled: November 9, 2022Date of Patent: September 3, 2024Assignee: Magnus Metal Ltd.Inventors: Roi Levi, Hani Farran, Valeriya Frid Zaid
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Patent number: 12060627Abstract: High entropy alloys (HEAs) are provided, which exhibit hard magnetic properties, including increased saturation magnetization, improved coercivity, and thermal stability at temperatures exceeding about 200° C. Methods of making the HEAs are also provided, as well as methods for using the HEAs, particularly in extreme environments.Type: GrantFiled: October 28, 2021Date of Patent: August 13, 2024Assignee: The United States of America, as represented by the Secretary of the NavyInventors: Suok-Min Na, Nicholas J. Jones, Paul K. Lambert
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Patent number: 12053819Abstract: A powder metal material for additive manufacturing contains: (A) a non-magnetic steel powder which is free of nitrogen; and (B) a ferrovanadium nitride powder, and a particle size of the component (B) is 15.0 ?m?D50?25.0 ?m in terms of volume average particle size, and a content of the component (B) is 0.3 mass % to 3.0 mass % with respect to a total amount of the powder metal material.Type: GrantFiled: March 8, 2023Date of Patent: August 6, 2024Assignee: HONDA MOTOR CO., LTD.Inventors: Masaki Shinkawa, Kazuo Kikawa
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Patent number: 12049690Abstract: There are provided an inexpensive copper alloy plate having excellent bending workability, excellent stress corrosion cracking resistance and excellent stress relaxation resistance while maintaining the high strength thereof, and a method for producing the same. The copper alloy plate has a chemical composition which contains 17 to 32% by weight of zinc, 0.1 to 4.5% by weight of tin, 0.5 to 2.5% by weight of silicon, 0.01 to 0.3% by weight of phosphorus and the balance being copper and unavoidable impurities, the total of the content of silicon and six times as much as the content of phosphorus being 1% by weight or more, the copper alloy plate having a crystal orientation wherein I{220}/I{420} in the range of from 2.5 to 8.0 assuming that the X-ray diffraction intensity on {220} crystal plane on the plate surface of the copper alloy plate is I{220} and that the X-ray diffraction intensity on {420} crystal plane thereon is I{420}.Type: GrantFiled: January 30, 2020Date of Patent: July 30, 2024Assignee: DOWA METALTECH CO., LTD.Inventors: Kazuki Yoshida, Takanobu Sugimoto, Tomotsugu Aoyama, Hiroto Narieda
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Patent number: 12043876Abstract: A steel sheet having a specified chemical composition and a method for producing the steel sheet. The steel sheet has a microstructure comprising ferrite: 5% or less, and at least one of upper bainite, fresh martensite, tempered martensite, lower bainite, and retained ?: 95% to 100%, and retained ?: 5% to 20%. Retained ?UB has a specified area percentage S?UB, retained ?LB has a specified distribution number N?LB, and at least one of (i) fresh martensite has a specified equivalent circular grain diameter and aspect ratio and (ii) retained ? grains has a specified equivalent circular grain diameter and aspect ratio.Type: GrantFiled: October 16, 2019Date of Patent: July 23, 2024Assignee: JFE STEEL CORPORATIONInventors: Yoshihiko Ono, Junya Tobata, Hiroyuki Akimoto, Yoichiro Matsui, Shinjiro Kaneko
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Patent number: 12031579Abstract: A sliding member includes a metal substrate and a sliding layer formed on one surface of the metal substrate. The sliding layer has a matrix phase containing Cu and Sn and hard particles dispersed in the matrix phase and containing a Laves phase constituted of a composition of Co, Mo and Si.Type: GrantFiled: November 1, 2021Date of Patent: July 9, 2024Assignee: SENJU METAL INDUSTRY CO., LTD.Inventors: Naoki Sato, Toshio Hakuto, Takashi Akagawa, Yuji Kawamata, Ryoichi Suzuki, Takashi Saito, Tadashi Oshima, Hajime Kato
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Patent number: 12005636Abstract: An additive manufacturing device performs manufacturing of an additively manufactured article by supplying a powder material to an irradiation region of an electron beam, laying and leveling the powder material, irradiating the powder material with the electron beam, and melting the powder material. The additive manufacturing device determines whether or not the powder material has scattered during manufacturing of the article. When it is determined that the powder material has scattered, an irradiation region R is heated by a heater before a new powder material is supplied to the irradiation region R. Manufacturing of the article is restarted after the new powder material has been supplied to the heated irradiation region.Type: GrantFiled: October 30, 2018Date of Patent: June 11, 2024Assignee: IHI CorporationInventors: Masato Yamada, Masashi Mouri, Yuki Kozue
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Patent number: 12000030Abstract: A method of forming a component can include electrochemically depositing a metallic material onto a carrier component to a thickness of greater than 50 microns. The metallic material can include crystal grains and at least 90% of the crystal grains can include nanotwin boundaries. The metallic material can include a Copper-Silver alloy (Cu—Ag) with between about 0.5-2 at %-Ag.Type: GrantFiled: May 2, 2022Date of Patent: June 4, 2024Assignee: APPLE INC.Inventors: Herng-Jeng Jou, Jacob L. Smith, Weiming Huang