Abstract: A secondary cooling control method for reinforcing surface solidification structure of microalloyed steel continuous casting bloom includes: in situ observing precipitation behavior of secondary phase particles of the microalloyed steel, and determining a concentrated precipitation temperature range; cooling the microalloyed steel at different cooling rates, obtaining a particle size and a volume fraction of the secondary phase particles of the microalloyed steel at different cooling rates; determining an optimal average cooling rate; determining an optimal average cooling rate r; determining an optimal average cooling rate; and determining an optimal average cooling rate range through intersection of the three optimal average cooling rates whereby the continuous casting secondary cooling is optimized. The present invention can enhance the surface solidification structure of continuous casting bloom and reduce surface and subsurface cracks of the microalloyed steel continuous casting bloom.

Abstract: A method of fabricating an object by additive manufacturing is provided. The method includes irradiating a portion of powder in a powder bed, the irradiation creating an ion channel extending to the powder. The method also includes applying electrical energy to the ion channel, wherein the electrical energy is transmitted through the ion channel to the powder in the powder bed, and energy from the irradiation and the electrical energy each contribute to melting or sintering the portion of the powder in the powder bed.

Abstract: This invention provides low karat, low silver, 6 kt gold-copper-zinc alloys with acceptable workability that can be processed into wire, tube, sheet stock, or cast. The alloys are annealed at 1200° F., rapidly cooled, and heat treated at about 600° to 800° F., which increases the hardness and durability in finished parts made from these alloys. The alloys include grain refiners. The alloys are resistant to oxidation from sweat and tarnishing. Additional fabrication operations can form jewelry items such as balls, chain, hoops and studs.

Abstract: A superplastic medium manganese steel according to the present invention preferably has a composition containing 4 to 8 wt. % of manganese (Mn) and 3 wt. % or less (excluding 0 wt. %) of aluminum (Al), with the remainder being iron (Fe) and inevitable impurities. In another embodiment, a superplastic medium manganese steel according to the present invention preferably has a composition containing 4 to 8 wt. % of manganese (Mn) and 3 wt. % or less (excluding 0 wt. %) of silicon (Si), with the remainder being iron (Fe) and inevitable impurities.

Abstract: A method for fabricating a vane for a variable geometry turbocharger (VGT) includes the steps of providing or obtaining a substrate metal in powdered form, mixing a binder with the powdered substrate metal to form a mixture, performing an injection molding process using the mixture to form a green substrate in the shape of the vane, debinding the green substrate to form a brown substrate in the shape of the vane having a porous structure, applying a surface treatment slurry to at least a portion of the brown substrate, and sintering the surface treated brown substrate to form the vane.

Abstract: A nodular iron alloy and automotive components, such as a crankshaft, are provided. The nodular iron alloy may include iron, about 2.2-3.2 wt % carbon, about 1.7-2.3 wt % silicon, about 0.2-0.6 wt % manganese, a maximum of 0.03 wt % phosphorus, a maximum of 0.02 wt % sulfur, about 0.2-0.6 wt % copper, about 0.1-0.4 wt % chromium, about 0.4-0.8 wt % nickel, about 0.15-0.45 wt % molybdenum, about 0.2-1.0 wt % cobalt, about 0.02-0.06 wt % magnesium, and a maximum of 0.002 wt % rare earth element(s). The nodular iron alloy may have a Young's modulus in the range of 175-195 GPa and an as-cast ultimate tensile strength in the range of 750-950 MPa. This alloy possesses favorable strength, stiffness and noise/vibration/harshness qualities, making it suitable in crankshaft applications. A method of forming the nodular iron alloy includes feeding a magnesium-based material into a molten iron alloy through a continuous system at a constant amount.

Abstract: An aluminum-based composite material includes a plurality of coarse crystalline grains (3) of pure aluminum, and a plurality of fine crystalline grains (4) each having an aluminum matrix (1), and a dispersion material (2) dispersed inside the aluminum matrix and formed by reacting a portion or all of an additive with aluminum in the aluminum matrix. The fine crystalline grains exist among the coarse crystalline grains, and the fine crystalline grains have crystalline grain diameters smaller than crystalline grain diameters of the coarse crystalline grains.

Abstract: Disclosed herein are embodiments of an Al—Ce—Mn alloy for use in additive manufacturing. The disclosed alloy embodiments provide fabricated objects, such as bulk components, comprising a heterogeneous microstructure and having good mechanical properties even when exposed to conditions used during the additive manufacturing process. Methods for making and using alloy embodiments also are disclosed herein.

Abstract: An ejector of liquid material to form spherical particles includes a crucible for retaining liquid material, an orifice area defining at least one orifice, and an actuator responsive to a voltage signal for causing material to be ejected from the crucible through the orifice. A method comprises applying a voltage signal of a first type and a second type to the actuator, causing a material droplet of a first size and a second size to be ejected through the orifice. Alternately or in addition, the orifice area defines a first orifice having a first diameter and a second orifice having a second diameter different from the first diameter, whereby a signal causes a material droplet of a first size to be ejected through the first orifice and a material droplet of a second size to be ejected through the second orifice.

Abstract: Disclosed are a copper-cobalt-silicon-iron-phosphorus (Cu—Co—Si—Fe—P)-based alloy having strength, electrical conductivity, and excellent bending formability, and a method for producing the alloy. The copper alloy contains 1.2 to 2.5% by mass of cobalt (Co); 0.2 to 1.0% by mass of silicon (Si); 0.01 to 0.5% by mass of iron (Fe); 0.001 to 0.2% by mass of phosphorus (P); a balance amount of copper (Cu); unavoidable impurities; and optionally, 0.05% by mass or smaller of each of at least one selected from a group consisting of nickel (Ni), manganese (Mn) and magnesium (Mg), wherein a ratio between cobalt (Co) mass and silicon (Si) mass meets a relationship: 3.5?Co/Si?4.5, wherein a ratio between iron (Fe) mass and phosphorus (P) mass meets a relationship: 1.0<Fe/P. A bimodal structure improves the bending formability while maintaining the electrical conductivity and strength.

Abstract: A paramagnetic stainless steel with a chemical composition including by weight: 26?Cr?40%, 5?Ni?20%, 0?Mn?5%, 0?Al?5%, 0?Mo?3%, 0?Cu?2%, 0?Si?5%, 0?Ti?1%, 0?Nb?1%, 0?C?0.1%, 0?N?0.1%, 0?S?0.5%, 0?P?0.1%, the remainder consisting of iron and any impurities each having a content less than or equal to 0.5%, the steel having a hardness HV10 between 500 and 900. It also relates to a part particularly a horological component made of this steel and to the process for manufacturing the part.

Abstract: There are provided an inexpensive copper alloy plate having excellent bending workability, excellent stress corrosion cracking resistance and excellent stress relaxation resistance while maintaining the high strength thereof, and a method for producing the same. The copper alloy plate has a chemical composition which contains 17 to 32% by weight of zinc, 0.1 to 4.5% by weight of tin, 0.5 to 2.0% by weight of silicon, 0.01 to 0.3% by weight of phosphorus and the balance being copper and unavoidable impurities, wherein the total of the content of silicon and six times as much as the content of phosphorus is 1% by weight or more and wherein the copper alloy plate has a crystal orientation satisfying I{220}/I{420}?2.0 assuming that the X-ray diffraction intensity on {220} crystal plane on the plate surface of the copper alloy plate is I{220} and that the X-ray diffraction intensity on {420} crystal plane thereon is I{420}.

Abstract: Provided is Mg-based alloy wrought material having improved ductility, formality, and resistance against fracture. Intermetallic compounds may be formed by mutual bonding of added elements to be a fracture origin. While maintaining microstructure for activating non-basal dislocation movement of Mg-based alloy wrought material, added elements to create no fracture origin, but to promote grain boundary sliding were found from among inexpensive and versatile elements. Provided is Mg-based alloy wrought material including at least one element from Zr, Bi, and Sn and at least one element from Al, Zn, Ca, Li, Y, and Gd wherein remainder comprises Mg and unavoidable impurities; an average grain size in a parent phase is 20 ?m or smaller; a value of (?max??bk)/?max (maximum load stress (?max), breaking stress (?bk)) in a stress-strain curve obtained by tension-compression tests of the wrought material is 0.2 or higher; and resistance against breakage shows 100 kJ or higher.

Abstract: The invention provides a copper-zinc alloy with low lead content useful in the manufacture of wire used in the manufacture of cages for aquaculture, where said wire suffers the least deterioration due to loss of zinc during exposure to stagnant water, water of little movement or sea waters.

Abstract: A high-entropy alloy having ultra-high strength and high hydrogen embrittlement resistance due to formation of a microstructure at a low strain may be produced without a severe plastic deformation. A method for producing the high-entropy alloy includes (a) annealing and homogenizing an initial alloy material at 1000 to 1200° C. for 1 to 24 hours; and (b) rolling the annealed and homogenized initial alloy material into a rod, at a cryogenic temperature of ?100 to ?200° C. while pressing the initial alloy material in multi-axial directions at a strain of 0.4 to 1.2, thereby to produce the high-entropy alloy having intersecting twins as a microstructure, and secondary fine twins formed in the intersecting twins, wherein the initial alloy material contains Co of 5 to 35%, Cr of 5 to 35%, Fe of 5 to 35%, Mn of 5 to 35%, and Ni of 5 to 35%, based on weight %.

Abstract: A special brass alloy containing 62.5 to 65% by weight Cu, 2.0 to 2.4% by weight Mn, 0.7 to 0.9% by weight Ni, 1.9 to 2.3% by weight Al, 0.35 to 0.65% by weight Si, 0.3 to 0.6% by weight Fe, 0.18 to 0.4% by weight Sn and Cr, either alone or in combination, ?0.1% by weight Pb, the remainder consisting of Zn and inevitable impurities.

Abstract: A manufacturing process of a high-strength aluminum alloy wire/strip includes the following steps: A. subjecting an alloy to smelting and spray forming to obtain a high-strength Al—Zn—Mg—Cu aluminum alloy blank; B. subjecting the blank to semi-solid upset forging to form an ingot; C. subjecting the ingot to hot extrusion and then to vacuum annealing to form a coiled material; D. subjecting the coiled material to hot continuous rolling to obtain a wire blank; and E. subjecting the wire blank to solution heat treatment, multiple stretching treatments, annealing, and multiple continuous stretching treatments to obtain the high-strength aluminum alloy wire/strip. The high-strength aluminum alloy wire/strip has the characteristics of fine and compact grains, uniform structure, clear grain boundaries, no precipitates, and no layered structure affecting the stretching performance.

Abstract: An aluminum alloy additive manufacturing product and a method manufactures the same. The aluminum alloy additive manufacturing product is formed by molding a raw metal by an additive manufacturing method. The raw metal is made of an aluminum alloy. The aluminum alloy contains Fe and one or more of Mn and Cr. The Fe is an inevitable impurity of 0.3 weight % or less. The one or more of Mn and Cr have a total weight of 0.3 to 10 weight %. The aluminum alloy additive manufacturing product contains any one or more of an intermetallic compound and an aluminum alloy solid solution. The intermetallic compound contains two or more of Al, Mn, Fe, and Cr. One or more elements of Mn, Fe, and Cr are dissolved in the aluminum alloy solid solution.

Abstract: An injection molding material for magnesium thixomolding includes: a powder containing Mg as a main component; and a chip containing Mg as a main component, in which a proportion of the powder in the injection molding material for magnesium thixomolding is 5 mass % or more and 45 mass % or less, and a tap density of the powder is 0.15 g/cm3 or more.

Abstract: The invention concerns a method for producing a 6xxx series aluminium sheet comprising the steps of homogenizing an ingot made from a 6XXX series aluminum alloy; cooling the homogenized ingot with a cooling rate in a range of from 150° C./h to 2000° C./h directly to the hot rolling starting temperature; hot rolling the ingot to a hot rolling final thickness and coiling at the hot rolling final thickness with such conditions that at least 50% recrystallization is obtained; cold rolling to obtain a cold rolled sheet. The method of the invention is particularly helpful to make sheets for the automotive industry which combine high tensile yield strength and good formability properties suitable for cold stamping operations, as well as high surface quality and high corrosion resistance with a high productivity.