Patents Examined by John Hevey
  • Patent number: 11524362
    Abstract: The invention relates to a process for laser welding monolithic semi-finished products made of aluminium alloy without filler wire, known to a person skilled in the art under the name “Remote Laser Welding” comprising the following steps:—supplying at least two semi-finished products made of aluminium alloy, at least one of which is a laminated plate with the composition (% by weight): Si: 2.5-14; Fe: 0.05-0.8; Cu: 0.25-1.0; Mg: 0.05-0.8; Mn: ?0.70; Cr: ?0.35; Ti: 0.02-0.30; Sr up to 500 ppm; Na up to 200 ppm; Sb up to 0.15%, unavoidable impurities <0.05 each and <0.15 in total, remainder aluminium,—laser welding the semi-finished products made of aluminium alloy without filler wire, which process is known to a person skilled in the art under the name “Remote Laser Welding”. The invention also includes a structural, body-in-white, skin or opening component of a motor vehicle obtained by a process according to the invention.
    Type: Grant
    Filed: December 13, 2017
    Date of Patent: December 13, 2022
    Assignee: Constellium Neuf-Brisach
    Inventors: Jean-Philippe Masse, Laurent Cervi, Stefan Kempa
  • Patent number: 11519055
    Abstract: The present invention relates to matter alloys including copper.
    Type: Grant
    Filed: July 30, 2020
    Date of Patent: December 6, 2022
    Assignee: ADVANCED ALLOY HOLDINGS PTY LTD
    Inventors: Kevin Laws, Michael Ferry, Patrick Conway, Warren McKenzie, Lori Bassman, Cody Crosby, Aarthi Sridhar
  • Patent number: 11517964
    Abstract: A method for forming a three-dimensional article through successive fusion of parts of a powder bed comprising: providing a model of the three dimensional article, applying a first powder layer on a work table, directing an energy beam over the work table causing the first powder layer to fuse in selected locations according to the model to form a first cross section of the three-dimensional article, applying a second powder layer on the work table, directing the energy beam over the work table causing the second powder layer to fuse in selected locations according to the model to form a second cross section of the three-dimensional article, wherein the second layer is bonded to the first layer, detecting a local thickness in at least two positions in at least the second powder layer, varying an energy beam parameter depending on the detected local thickness of the second powder layer.
    Type: Grant
    Filed: August 22, 2019
    Date of Patent: December 6, 2022
    Assignee: Arcam AB
    Inventor: Ulric Ljungblad
  • Patent number: 11519046
    Abstract: A cold-rolled high-strength steel plate having excellent phosphating performance and formability and a manufacturing method therefor. The chemical composition of the steel plate is, in percentage by weight, C 0.01-0.20%, Si 1.50-2.50%, Mn 1.50-2.50%, P?0.02%, S?0.02%, Al 0.03-0.06%, N?0.01%, the remainder being Fe and impurities. The surface layer of the steel plate has an inner oxide layer with a thickness of 1-5 ?m, and there is no enrichment of Si and Mn on the surface of the steel plate. The steel plate has tensile strength of ?980 MPa and an elongation of ?20%. The structure at the room temperature contains retained austenite, ferrite, and martensite and/or bainite.
    Type: Grant
    Filed: August 29, 2017
    Date of Patent: December 6, 2022
    Assignee: BAOSHAN IRON & STEEL CO., LTD.
    Inventors: Shu Zhou, Yong Zhong, Xinyan Jin, Li Wang
  • Patent number: 11505844
    Abstract: A cold-rolled steel plate (1) and a manufacturing method therefor. The chemical composition of the steel plate (1) in percentage by weight is: C 0.15-0.25%, Si 1.50-2.50%, Mn 2.00-3.00%, P?0.02%, S?0.01%, Al 0.03-0.06%, N?0.01%, with the balance being Fe and impurities. The surface layer has an inner oxide layer (2) with a thickness of 1-5 ?m, and there is no enrichment of Si or Mn on the surface. The steel plate (1) has good phosphating performance and formability, with a tensile strength of ?1180 MPa and an elongation of ?14%, and has a complex-phase structure of ferrite, martensite, and retained austenite, the content of the retained austenite being not lower than 5%. A dew point is at ?25° C. to 10° C. in continuous annealing, such that external oxidation transitions to internal oxidation.
    Type: Grant
    Filed: August 29, 2017
    Date of Patent: November 22, 2022
    Assignee: BAOSHAN IRON & STEEL CO., LTD.
    Inventors: Shu Zhou, Yong Zhong, Xinyan Jin, Li Wang
  • Patent number: 11486015
    Abstract: The invention relates to a method for producing a steel material, particularly a corrosion-resistant steel material for pumps and similar, in which a steel corresponding to the following analysis (in wt. %) is smelted: C<0.050; Si<0.70; Mn<1.00; P<0.030; S<0.010; Cr=14-15.50; Mo=0.30-0.60; Ni=4.50-5.50; V<0.20; W<0.20; Cu=2.50-4.00; Co<0.30; Ti<0.05; Al<0.05; Nb<0.05; Ta<0.05; N<0.05.
    Type: Grant
    Filed: May 11, 2017
    Date of Patent: November 1, 2022
    Assignee: VOESTALPINE BÖHLER EDELSTAHL GMBH & CO. KG
    Inventors: Jochen Perko, Michael Haspel, Patric Schütz
  • Patent number: 11486029
    Abstract: The invention is a precipitation-strengthened copper alloy, including the following components in percentage by weight: 80 wt %-95 wt % of Cu, 0.05 wt %-4.0 wt % of Sn, 0.01 wt %-3.0 wt % of Ni, 0.01 wt %-1.0 wt % of Si, and the balance of Zn and unavoidable impurities. According to the invention, the comprehensive performance of the alloy is improved by solution strengthening and precipitation strengthening; while the strength of the matrix is improved, the electrical conductivity of the alloy is hardly affected, the bending workability meets the requirements, and the stress relaxation resistance comparable to that of tin phosphor bronze is achieved. The comprehensive performance of the alloy of the invention is superior to that of the tin phosphor bronze C51900. Furthermore, the alloy of the invention is low in raw material cost, has obvious advantages in welding and plating.
    Type: Grant
    Filed: February 12, 2018
    Date of Patent: November 1, 2022
    Assignee: NINGBO POWERWAY ALLOY MATERIAL CO., LTD.
    Inventors: Jiangang Li, Taisheng Yang, Hongbin Zhao, Chaoyong Yang, Yaohua Zhou, Qiang Huang
  • Patent number: 11479834
    Abstract: This free-cutting copper alloy includes Cu: more than 61.0% and less than 65.0%, Si: more than 1.0% and less than 1.5%, Pb: 0.003% to less than 0.20%, and P: more than 0.003% and less than 0.19%, with the remainder being Zn and unavoidable impurities, a total content of Fe, Mn, Co, and Cr is less than 0.40%, a total content of Sn and Al is less than 0.40%, a relationship of 56.5?f1=[Cu]?4.5×[Si]+0.5×[Pb]?[P]?59.5 is satisfied, constituent phases of a metallographic structure have relationships of 20?(?)?80, 15?(?)?80, 0?(?)<8, 18×(?)/(?)<9, 20?(?)1/2×3+(?)×([Si])1/2?88, and 33?(?)1/2×3+(?)×([Si])1/2+([Pb])1/2×35+([P])1/2×15, and a compound including P is present in ? phase.
    Type: Grant
    Filed: December 11, 2019
    Date of Patent: October 25, 2022
    Assignee: MITSUBISHI MATERIALS CORPORATION
    Inventors: Keiichiro Oishi, Kouichi Suzaki, Hiroki Goto
  • Patent number: 11479839
    Abstract: A method for producing a hot-rolled titanium plate includes, [1] melting at least one part of the side surface of the titanium slab by radiating a beam or plasma toward the side surface, not toward the surface to be rolled, and thereafter causing re-solidification to form, in the side surface, a layer having grain diameter of 1.5 mm or less and a depth of 3.0 mm or more from the side surface; [2] performing a finishing process on the surface to be rolled of the titanium slab in which the layer is formed, to thereby bring a slab flatness index X to 3.0 or less; and [3] subjecting the titanium slab after the finishing process to hot rolling under a condition in which a length of an arc of contact of a roll L in a first pass of rough rolling is 230 mm or more.
    Type: Grant
    Filed: October 26, 2017
    Date of Patent: October 25, 2022
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Yoshitsugu Tatsuzawa, Tomonori Kunieda, Kenichi Mori, Kazuhiro Takahashi, Hideki Fujii
  • Patent number: 11473179
    Abstract: A method for preparing a high-strength, dissolvable magnesium alloy material includes steps of: (1) preparing a magnesium-nickel intermediate alloy, which is Mg25Ni or Mg30Ni; (2) loading; (3) heating, melting and alloying; and (4) refining adequately alloyed magnesium melt at 750±20° C. for about 5 minutes while using RJ-6 as a refining flux and setting the melt still for about 10 minutes. The method allows easy addition of nickel as a component to a magnesium alloy during smelting such that nickel is evenly distributed throughout the magnesium alloy.
    Type: Grant
    Filed: November 29, 2019
    Date of Patent: October 18, 2022
    Assignees: FUJIAN MEIFU TECHNOLOGY CO., LTD., SHANGHAI GEBANG AUTOMATION CO., LTD.
    Inventors: Zhigang Shi, Shenghao Liu, Xiangtao Meng
  • Patent number: 11458540
    Abstract: The present invention relates to a method for the production of a three-dimensional object (2) by way of layered solidification of a powder construction material (11) by way of electromagnetic radiation, in particular laser radiation, having the steps: scanning points, which correspond to a cross section of the object (2) to be produced, of an applied layer of the powder construction material (11) with an electromagnetic beam (22) from a radiation source (21) for purposes of selectively solidifying the powder construction material (11), conducting a gas flow (33) across the applied layer during the scanning with the electromagnetic beam (22) and performing an irregularity determination with regard to the presence of a process irregularity with regard to at least one process parameter during the production, wherein during the scanning by way of the electromagnetic beam (22), the scanning process at least one present point of the cross section to be solidified is interrupted on the basis of a result of the irre
    Type: Grant
    Filed: April 8, 2016
    Date of Patent: October 4, 2022
    Assignee: EOS GmbH Electro Optical Systems
    Inventor: Robert Achim Domrose
  • Patent number: 11447844
    Abstract: A method for the fabrication of a hot rolled steel includes providing a liquid metal comprising a certain chemical composition; carrying out a vacuum or SiCa treatment, the chemical composition including, expressed by weight 0.0005%?Ca?0.005%, if a SiCA treatment is carried out; dissolving quantities of Ti and N in the liquid metal so as to satisfy (% [Ti])×(% [N])<6.10?4%2; casting the steel to obtain a cast semi-finished product; rolling the cast semi-finished product with an end-of-rolling temperature between 880° C. and 930° C., a reduction rate of the penultimate pass being less than 0.25, and a start-of-rolling temperature of the penultimate pass being less than 960° C. to obtain a hot-rolled product, then cooling the hot rolled product at a rate between 20 and 150° C./s to obtain a hot rolled steel sheet; and coiling the hot rolled product to obtain a hot rolled steel sheet.
    Type: Grant
    Filed: November 3, 2020
    Date of Patent: September 20, 2022
    Assignee: ArcelorMittal
    Inventors: Jean Marc Pipard, Astrid Perlade, Bastien Weber, Florence Pechenot, Aurelie Milani
  • Patent number: 11446740
    Abstract: An additive manufacturing system includes a platen to support an object to be fabricated, a dispenser assembly positioned above the platen, and an energy source configured to selectively fuse a layer of powder. The dispenser assembly includes a first dispenser, a second dispenser, and a drive system. The first dispenser delivers a first powder in a first linear region that extends along a first axis, and the second dispenser delivers a second powder in a second linear region that extends parallel to the first linear region and is offset from the first linear region along a second axis perpendicular to the first axis. The drive system a drive system moves the support with the first dispenser and second dispenser together along the second axis.
    Type: Grant
    Filed: March 30, 2018
    Date of Patent: September 20, 2022
    Assignee: Applied Materials, Inc.
    Inventors: Christopher A. Rowland, Anantha K. Subramani, Kasiraman Krishnan, Kartik Ramaswamy, Thomas B. Brezoczky, Swaminathan Srinivasan, Jennifer Y. Sun, Simon Yavelberg, Srinivas D. Nemani, Nag B. Patibandla, Hou T. Ng
  • Patent number: 11426797
    Abstract: The disclosure relates to a powder and a method for generating a component by a powder-bed-based additive manufacturing method, such as laser melting. The powder includes particles having a core and a shell. The particles have an alloy composition of the component. The concentration of higher-melting alloy elements is greater in the shell and the concentration of lower-melting alloy elements is greater in the core, wherein the surface of the particles is higher in comparison with particles with a constant alloy composition. This advantageously prevents the particles from caking together in the powder bed during the production of the component, and so the powder bed may also be subjected to high preheating temperatures of up to 1000° C.
    Type: Grant
    Filed: August 30, 2017
    Date of Patent: August 30, 2022
    Assignee: Siemens Energy Global GmbH & Co. KG
    Inventors: Christian Brunhuber, Martin Schäfer
  • Patent number: 11427895
    Abstract: An FeNi ordered alloy has an L10 ordered structure, a mean order degree of 0.4 or more throughout a material, and a coercivity of 87.5 kA/m or more. For example, a nitriding treatment of an FeNi random alloy is performed and then a nitriding treatment is performed to obtain an L10-FeNi ordered alloy. A volume mean particle size of a FeNi random alloy is, for example, 45 nm or more, and a treatment temperature of the nitriding treatment is, for example, greater than or equal to 300 degrees Celsius and is less than or equal to 500 degrees Celsius, and a treatment period is, for example, 10 hours or longer.
    Type: Grant
    Filed: September 18, 2019
    Date of Patent: August 30, 2022
    Assignee: DENSO CORPORATION
    Inventor: Sho Goto
  • Patent number: 11408062
    Abstract: A method for heat treating cast aluminum alloy components that includes obtaining a casting formed from an aluminum alloy having a silicon constituent and at least one metal alloying constituent, and heating the casting to a first casting temperature that is below but within 10° C. of a predetermined silicon solution temperature at which the silicon constituent rapidly enters into solid solution. The method also includes increasing the rate of heat input into the casting to raise the temperature of the casting to a second casting temperature that is above but within 10° C. of a predetermined alloying metal solution temperature at which the at least one metal alloying constituent rapidly enters into solid solution, maintaining the casting at the second casting temperature for a period of time that is less than about 20 minutes, and then quenching the casting to a temperature less than or about 250° C.
    Type: Grant
    Filed: November 19, 2019
    Date of Patent: August 9, 2022
    Assignee: Consolidated Engineering Company, Inc.
    Inventors: Scott P. Crafton, Shanker Subramaniam, Paul Fauteux
  • Patent number: 11401565
    Abstract: A laser beam is scanned along spaced apart side-by-side laser tracks to form corresponding spaced apart side-by-side hardened metal tracks across a binder surface of the forming die. Each hardened metal track is oriented to extend longitudinally in a direction that is normal to the metal flow direction across the binder surface during a sheet metal forming operation. The scanning forms the corresponding hardened metal tracks across the binder surface without needing to perform a post-hardening machining operation on the sheet metal forming die to remove distortion caused by the laser hardening process.
    Type: Grant
    Filed: May 17, 2019
    Date of Patent: August 2, 2022
    Assignee: FCA US LLC
    Inventors: Dajun Zhou, Yongjun Zhou, Robert D Miller
  • Patent number: 11401581
    Abstract: This invention provides low karat, low silver, 6 kt gold-copper-zinc alloys with acceptable workability that can be processed into wire, tube, sheet stock, or cast. The alloys are annealed at 1200° F., rapidly cooled, and heat treated at about 6000 to 800° F., which increases the hardness and durability in finished parts made from these alloys. The alloys include grain refiners. The alloys are resistant to oxidation from sweat and tarnishing. Additional fabrication operations can form jewelry items such as balls, chain, hoops and studs.
    Type: Grant
    Filed: January 7, 2020
    Date of Patent: August 2, 2022
    Assignee: LEACHGARNER, INC.
    Inventors: William Guenley, Mossig H. Makhoulian, Joe Esposito, Luke Autry, Scott Suvall
  • Patent number: 11401567
    Abstract: A manufacturing method of a steel sheet includes: a step of performing continuous casting of molten steel having a Si content of 0.4 mass % to 3.0 mass % to obtain a slab; a step of performing hot rolling of the slab to obtain a hot-rolled steel sheet; a step of performing cold rolling of the hot-rolled steel sheet to obtain a cold-rolled steel sheet; a step of performing cold-rolled sheet annealing of the cold-rolled steel sheet; a step of performing pickling after the cold-rolled sheet annealing; a step of performing water washing after the pickling; and a step of performing drying after the water washing. A dew point is set to ?35° C. or lower in the cold-rolled sheet annealing, an electrical conductivity of a rinse water to be used in the water washing is set to 5.0 mS/m or less, a water-washing time is set to 15 seconds or less in the water washing, and the drying is started within 60 seconds from an end of the water washing.
    Type: Grant
    Filed: March 24, 2017
    Date of Patent: August 2, 2022
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Toyomitsu Nakamura, Kenichiro Matsumura
  • Patent number: 11401585
    Abstract: Materials, methods and techniques disclosed and contemplated herein relate to multicomponent aluminum alloys. Generally, multicomponent aluminum alloys include aluminum, nickel, zirconium, and rare earth elements, and include L12 precipitates having an Al3X composition. Rare earth elements used in example multicomponent aluminum alloys disclosed and contemplated herein include erbium (Er), zirconium (Zr), yttrium (Y), and ytterbium (Yb). Example multicomponent aluminum alloys disclosed and contemplated herein are particularly suited for use in additive manufacturing operations.
    Type: Grant
    Filed: November 28, 2018
    Date of Patent: August 2, 2022
    Assignee: QUESTEK INNOVATIONS LLC
    Inventors: Jiadong Gong, Gregory B. Olson, David R. Snyder, Thomas S. Kozmel, II