Patents Examined by John Hevey
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Patent number: 11845126Abstract: The present disclosure relates to a metal additive manufacturing extrusion mechanism for monitoring and improving mechanical properties in situ, and belongs to the technical field of metal additive manufacturing. The mechanism comprises a wire conveying unit, a composite cavity unit, a high-temperature loading unit, a temperature detecting unit, a pressure loading unit, a pressure detecting unit and an in-situ monitoring unit. Multi-stage high-temperature loading is achieved through silicon nitride heater components distributed in the piston, the outer wall of the cavity and the nozzle, and meanwhile service temperature detection is achieved through thermocouple components. Multi-stage pressurization is achieved through continuous pressure loading of the wire conveying mechanism and high-frequency pressure loading of the piston mechanism and the four-rod mechanism, and then service pressure detection is achieved through strain gauge components on the top of the piston and the inner wall of the cavity.Type: GrantFiled: December 29, 2020Date of Patent: December 19, 2023Assignee: JILIN UNIVERSITYInventors: Zhichao Ma, Shuai Tong, Dongni Liu, Weizhi Li, Shengteng Zhao, Guolin Xiao, Hairui Du
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Patent number: 11834733Abstract: Recrystallization of an aluminium alloy wire material is suppressed while a heat resistance of the same is improved. In a wire material made of an aluminium alloy, an aluminium alloy wire material is provided, the aluminium alloy containing Zr of 0.2 to 1.0 mass %, Co of 0.1 to 1.0 mass % and remainders that are aluminium and unavoidable impurities, and the aluminium alloy wire material having a tensile strength at a room temperature that is equal to or higher than 170 MPa, an elongation that is equal to or higher than 10%, and a stress at time of tensile deformation at a strain speed of 10?5/sec under a temperature condition of 250° C. that is equal to or higher than 40 MPa.Type: GrantFiled: March 28, 2022Date of Patent: December 5, 2023Assignee: Proterial, Ltd.Inventors: Kazuya Nishi, Toru Sumi, Shohei Hata
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Patent number: 11834732Abstract: A method of eliminating microstructure inheritance of hypereutectic aluminum-silicon alloys. The method includes heating a first amount of the Al—Si alloy to a predetermined temperature above a liquidus temperature of the Al—Si alloy to form a first amount melt; holding the first amount melt at the predetermined temperature for a predetermined amount of time; stirring the first amount melt during the predetermined amount of time; heating a second amount of the Al—Si alloy above the liquidus temperature of the Al—Si alloy to form a second amount melt; and mixing the first amount melt and the second amount melt to form a processed Al—Si casting alloy. The predetermined temperature is between about 750° C. to 850° C. The predetermined amount of time is between 0.1 hour to 0.5 hour. The processed Al—Si casting alloy contains about 30 wt % to about 40 wt % of the first amount of the Al—Si alloy.Type: GrantFiled: November 18, 2021Date of Patent: December 5, 2023Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventors: Qigui Wang, Wenying Yang, Bing Ye
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Patent number: 11819945Abstract: An apparatus for fabricating a part, comprising a curved shaft; a build plate connected to the curved shaft; a motor; and a transmission connecting the motor and the curved shaft. The build plate moves along a curved path having a radius of curvature originating on an axis when the transmission transfers power from the motor to the curved shaft. Material deposited on the build plate along the curved path forms the part comprising a solid of revolution around the axis. In one or more examples, the part is an aircraft engine inlet.Type: GrantFiled: October 31, 2019Date of Patent: November 21, 2023Assignee: THE BOEING COMPANYInventor: Eric D. Bol
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Patent number: 11814712Abstract: This free-cutting copper alloy contains Cu: more than 57.5% but less than 64.5%, Si: more than 0.20% but less than 1.20%, Pb: more than 0.001% but less than 0.20%, Bi: more than 0.10% but less than 1.00%, and P: more than 0.001% but less than 0.20%, with the balance being Zn and unavoidable impurities, wherein the total amount of Fe, Mn, Co and Cr is less than 0.45%, the total amount of Sn and Al is less than 0.45%, relationships of 56.3?f1=[Cu]?4.8×[Si]+0.5×[Pb]+0.5×[Bi]?0.5×[P]?59.5 and 0.12?f2=[Pb]+[Bi]<1.0 are satisfied.Type: GrantFiled: March 16, 2020Date of Patent: November 14, 2023Assignee: MITSUBISHI MATERIALS CORPORATIONInventors: Keiichiro Oishi, Kouichi Suzaki, Hiroki Goto
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Patent number: 11788173Abstract: This free-cutting copper alloy includes Cu: more than 58.0% and less than 65.0%, Si: more than 0.30% and less than 1.30%, Pb: more than 0.001% and 0.20% or less, Bi: more than 0.020% and 0.10% or less, and P: more than 0.001% and less than 0.20%, with the remainder being Zn and unavoidable impurities, a total amount of Fe, Mn, Co and Cr is less than 0.45%, a total amount of Sn and Al is less than 0.45%, relationships of 56.5?[Cu]?4.7×[Si]+0.5×[Pb]+0.5×[Bi]?0.5×[P]?59.5, and 0.025?[Pb]+[Bi]<0.25 are satisfied, in constituent phases of a metallographic structure, relationships of 20?(?)<85, 15<(?)?80, 0?(?)<5, 8.0?([Bi]+[Pb]?0.002)1/2×10+([P]?0.001)1/2×5+((?)?7)1/2×([Si]?0.1)1/2×1.2+(?)1/2×0.5?17.0, and 0.9?([Bi]+[Pb]?0.002)1/2×((?)?7)1/2×([Si]?0.1)1/2?4.0 are satisfied, and a particle containing Bi is present in ? phase.Type: GrantFiled: December 23, 2019Date of Patent: October 17, 2023Assignee: MITSUBISHI MATERIALS CORPORATIONInventors: Keiichiro Oishi, Kouichi Suzaki, Hiroki Goto
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Patent number: 11773469Abstract: A metal composition, a method for additive manufacturing using such metal composition and the use of such metal composition is provided. The components of the metal composition are selected according to ranges and typically provide a more generic applicability in additive manufacturing.Type: GrantFiled: July 24, 2019Date of Patent: October 3, 2023Assignee: Siemens Energy Global GmbH & Co. KGInventors: Christoph Heinze, Torsten Jokisch, Michael Ott, Britta Stöhr
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Patent number: 11761055Abstract: A metal casting is heated using infrared energy by introducing the metal casting into a heating chamber with infrared emitters directed towards the casting, and activating at least a portion of the emitters. The infrared emitters may have a metal coil that is partially embedded in a refractory material, and be tunable to emit wavelengths from about 2 ?m to about 3.3 ?m. The infrared wavelength used to heat the metal casting may be selected based on a surface roughness of the casting. Surface roughness can be measured by measuring a roughness of a part cast from the same mold as the heated casting, which can be the casting that is being heated. Heating may be controlled by measuring the temperature of the casting while a shield is deployed that covers the emitters, which prevents radiations from the emitters from affecting the temperature measurement.Type: GrantFiled: August 3, 2020Date of Patent: September 19, 2023Inventor: James William Masten, Jr.
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Patent number: 11753701Abstract: An alloy is provided by the targeted selection of some elements of silicone, manganese, sulfur, chromium, titanium, aluminum, zirconium, tantalum, iron, copper, niobium, yttrium and yttrium oxide, which can be readily processed and also provides good mechanical characteristic values for the produced component.Type: GrantFiled: December 6, 2019Date of Patent: September 12, 2023Assignee: Siemens Energy Global GmbH & Co. KGInventors: Christoph Heinze, Yves Küsters
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Patent number: 11752552Abstract: A method for building structures on existing components includes preparing an auxiliary plate suitable for fastening on the working plate, wherein the auxiliary plate has at least one reference marking, fastening the component on the auxiliary plate, optionally processing the at least one surface to be processed for providing a surface that is substantially parallel to the working plane of the device, measuring the at least one reference marking and the component, wherein the position is recorded, introducing the auxiliary plate with the at least one reference marking and the component into the device and detachably fastening the auxiliary plate on the working plate and processing the component in the device for additive manufacturing by working data on the basis of measuring data. A device and a composite structure for additive manufacturing is used in the method.Type: GrantFiled: October 9, 2018Date of Patent: September 12, 2023Assignee: SIEMENS ENERGY GLOBAL GMBH & CO. KGInventors: Reiner Anton, Uwe Galander, Kay Krabiell
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Patent number: 11746404Abstract: Provided is a method for producing a beryllium copper alloy ring including: providing a columnar forged material made of a beryllium copper alloy, opening a hole from a center of an upper surface of the columnar forged material in a direction parallel to a central axis of the columnar forged material to make a ring intermediate product, performing ring forging on the ring intermediate product, thereby expanding the hole such that a reduction ratio of 63% or more is achieved to make a ring-forged product, wherein the reduction ratio is specified by the following expression: P=100×(T?t)/T, wherein P represents the reduction ratio (%), T represents a thickness (mm) of the ring intermediate product, and t represents a thickness (mm) of the ring-forged product, and performing a solution annealing and a precipitation hardening on the ring-forged product to make the beryllium copper alloy ring.Type: GrantFiled: March 17, 2021Date of Patent: September 5, 2023Assignee: NGK INSULATORS, LTD.Inventor: Kensuke Ishii
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Patent number: 11739396Abstract: To provide a powder material for additive layer manufacturing capable of molding a three-dimensional shaped molded article having less cracking or chipping and having high hardness and a method for manufacturing a molded article using the powder material. A powder material for additive layer manufacturing used to manufacture a three-dimensional shaped molded article by irradiation with a laser light or an electron beam contains cobalt, a first component containing one or more substances selected from the group consisting of vanadium carbide, niobium carbide, and molybdenum carbide, an optional additive component, and the balance of tungsten carbide. The content of the first component is 0.6% by mass or more and 5% by mass or less.Type: GrantFiled: September 29, 2020Date of Patent: August 29, 2023Assignee: FUJIMI INCORPORATEDInventors: Nobuaki Kato, Hiroyuki Ibe, Junya Yamada
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Patent number: 11739397Abstract: Provided is a titanium copper foil which has required high strength when used as a spring, has an improved etching property, and has decreased settling, and which can be suitably used as a conductive spring material for use in electronic device parts such as autofocus camera modules. The titanium copper foil according to the present invention contains from 1.5 to 5.0% by mass of Ti, the balance being Cu and inevitable impurities, wherein in a Ti concentration curve obtained by analyzing a cross section parallel to a rolling direction along a thickness direction by STEM-EDX, a lower concentration Ti layer having a Ti concentration less than an average value of Ti concentrations in the Ti concentration curve and a higher concentration Ti layer having a Ti concentration equal to or higher than the average value of the Ti concentrations in the Ti concentration curve are alternately present in a thickness direction, and wherein the titanium copper foil satisfies 1.0% by mass?HH?30% by mass, and HH/HL?1.Type: GrantFiled: August 20, 2019Date of Patent: August 29, 2023Assignee: JX Nippon Mining & Metals CorporationInventor: Kenta Tsujie
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Patent number: 11735358Abstract: A bonded magnet is provided which includes first and second components. The first and second components have first and second non-action surfaces, and first and second action surfaces that intersect the first and second non-action surfaces, respectively. First and second flux groups curve inside the first and second components from the first and second non-action surfaces to the first and second action surfaces, respectively. The areas of the first and second non-action surfaces are greater than the first and second action surfaces, respectively. The flux densities on the first and second action surfaces are higher than the first and second non-action surfaces, respectively. The pole on the first non-action surface is opposite to the second non-action surface. The first and second non-action surfaces are coupled to each other. The first flux groups continuously extend from one to another.Type: GrantFiled: October 19, 2020Date of Patent: August 22, 2023Assignee: NICHIA CORPORATIONInventors: Rie Yoshida, Michiya Kume, Kohei Ihara, Taku Ichimori
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Patent number: 11725253Abstract: Embodiments are described herein of a bifurcated heat treatment apparatus and methods for localized heat treatment of a golf club hosel or golf club head. The heat treating method comprises a bifurcated process in which the golf club head is treated in the first heating unit via induction heating and then moved to the second heating unit for convection heating. Both steps are to localize the hosel heat treatment. The heat treatment apparatus may also include a cooling component, such as a heat sink, to ensure the body of the club head remains at the correct temperature during the second heating stage when the hosel is heated in isolation. The overall bifurcated method and apparatus of the localized heat treatment leads to a hosel or golf club head with at least two different hardness values to allow for manipulation of the material without cracking or fracturing.Type: GrantFiled: December 22, 2021Date of Patent: August 15, 2023Assignee: Karsten Manufacturing CorporationInventors: Dave Wu, Tyler Shaw, Matthew W. Simone, Yujen Huang
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Patent number: 11697865Abstract: A high melt superalloy powder mixture is provided for use with additive manufacturing or welding metal components or portions thereof. The high melt superalloy powder may include by weight about 7.7% to about 18% chromium, about 10.6% to about 11% cobalt, about 4.5% to about 6.5% aluminum, about 10.6% to about 11% tungsten, about 0.3% to about 0.55% molybdenum, about 0.05% to about 0.08% carbon, and at least 40% nickel.Type: GrantFiled: January 18, 2022Date of Patent: July 11, 2023Assignee: SIEMENS ENERGY, INC.Inventors: Kazim Ozbaysal, Ahmed Kamel
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Patent number: 11674206Abstract: There is provided a sintered friction material for railway vehicles that has excellent frictional properties and wear resistance even in a high speed range of 280 km/hour or more. The sintered friction material for railway vehicles is a green compact sintered material containing, in mass %, Cu: 50.0 to 75.0%, graphite: 5.0 to 15.0%, one or more selected from the group consisting of magnesia, zircon sand, silica, zirconia, mullite, and silicon nitride: 1.5 to 15.0%, one or more selected from the group consisting of W and Mo: 3.0 to 30.0%, and one or more selected from the group consisting of ferrochromium, ferrotungsten, ferromolybdenum, and stainless steel: 2.0 to 20.0%, with the balance being impurities.Type: GrantFiled: November 30, 2017Date of Patent: June 13, 2023Assignees: NIPPON STEEL CORPORATION, FINE SINTER CO., LTD.Inventors: Manabu Kubota, Kazutaka Asabe, Yuki Ichikawa, Takeshi Nakano, Tokitake Okahira, Isao Shimazoe
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Patent number: 11667995Abstract: A cast iron alloy is provided with a composition in weight percent (wt. %) of carbon between 2.6 to 3.4 wt. %, silicon between 2.4 to 3.2 wt. %, manganese between 0.3 to 0.6 wt. %, molybdenum between 0.4 to 1.2 wt. %, nickel between 0.6 to 1.75 wt. %, magnesium between 0.01 to 0.075 wt. %, aluminum between 1.8 to 3.5 wt. %, sulfur between 0.003 to 0.025 wt. %, zirconium between 0.001 to 0.02 wt. %, cerium between 0.001 to 0.03 wt. %, lanthanum between 0.0005 to 0.02 wt. %, and a balance of iron and unavoidable trace elements. A part formed from the cast iron alloy is also provided and the part has an Ac1 temperature equal to or greater than 895° C. and a thermo-mechanical fatigue lifetime of at least 10,000 cycles when cycled between 400° C. to 800° C. with a total cyclic strain equal to 0.001 m/m.Type: GrantFiled: September 21, 2021Date of Patent: June 6, 2023Assignees: Ford Global Technologies, LLC, The Curators of the University of MissouriInventors: Larry Alan Godlewski, Mei Li, Carlos Engler-Pinto, Simon Naymovich Lekakh
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Patent number: 11661643Abstract: The present disclosure discloses use of a copper-chromium alloy in a medical biopsy puncture needle. The copper-chromium alloy used as a material for a needle core and/or needle tube of the puncture needle. The copper-chromium alloy includes the following components by mass: 10?Cr?20, 0.04?Zr?0.1, and the balance of Cu. According to the present disclosure, a copper alloy with designed components is obtained by combining a diamagnetic material Cu with paramagnetic Cr and Zr, and compared with existing medical stainless steel and titanium alloy, the copper alloy has greatly reduced magnetic susceptibility, and specifically, the artifact area and volume are also significantly reduced. In addition, the blank of use of the copper alloy in medical biopsy paracentesis is filled.Type: GrantFiled: July 7, 2022Date of Patent: May 30, 2023Assignee: Shanghai Ruizhikang Medical Technology Co., Ltd.Inventors: Xiaohong Chen, Honglei Zhou, Shaoli Fu, Fengcang Ma, Guosen Shao, Haochen Wu
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Patent number: 11655530Abstract: The present disclosure relates to a copper alloy tube for a heat exchanger having excellent breaking strength and a method of manufacturing the same, and more particularly, to a Cu alloy tube having excellent breaking strength and thermal conductivity and suitable for use in a heat exchanger, and a method of manufacturing the same.Type: GrantFiled: May 20, 2021Date of Patent: May 23, 2023Assignee: LS METAL CO., LTD.Inventors: Ho Rim Chung, Chang Ho Oh, Dae Kyong Kim, Do Young Chung, Do Youl Lee, Dong Jun Kwak