Patents Examined by John Hevey
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Patent number: 12076780Abstract: A mold construction system is presented for use in additive manufacturing of a metal object. The system comprises: at least one mold provision device controllably operable to form one or more mold regions defining one or more respective object regions in a production layer, and configured to receive molten metal deposited to each object region; and a control system operating said at least one mold provision device in accordance with a predetermined building plan. The mold provision device is controllably operable, in accordance with said predetermined building plan, to create each mold region, in each production layer, with one or more metal-facing zones and one or more metal-nonadjacent zones around the metal-facing zone. Each metal-facing zone is configured to define a cavity forming the object region to receive the molten metal therein, and is configured with higher compressibility relatively to at least a sub-zone of the metal-nonadjacent zone.Type: GrantFiled: November 9, 2022Date of Patent: September 3, 2024Assignee: Magnus Metal Ltd.Inventors: Roi Levi, Hani Farran, Valeriya Frid Zaid
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Patent number: 12060627Abstract: High entropy alloys (HEAs) are provided, which exhibit hard magnetic properties, including increased saturation magnetization, improved coercivity, and thermal stability at temperatures exceeding about 200° C. Methods of making the HEAs are also provided, as well as methods for using the HEAs, particularly in extreme environments.Type: GrantFiled: October 28, 2021Date of Patent: August 13, 2024Assignee: The United States of America, as represented by the Secretary of the NavyInventors: Suok-Min Na, Nicholas J. Jones, Paul K. Lambert
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Patent number: 12053819Abstract: A powder metal material for additive manufacturing contains: (A) a non-magnetic steel powder which is free of nitrogen; and (B) a ferrovanadium nitride powder, and a particle size of the component (B) is 15.0 ?m?D50?25.0 ?m in terms of volume average particle size, and a content of the component (B) is 0.3 mass % to 3.0 mass % with respect to a total amount of the powder metal material.Type: GrantFiled: March 8, 2023Date of Patent: August 6, 2024Assignee: HONDA MOTOR CO., LTD.Inventors: Masaki Shinkawa, Kazuo Kikawa
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Patent number: 12049690Abstract: There are provided an inexpensive copper alloy plate having excellent bending workability, excellent stress corrosion cracking resistance and excellent stress relaxation resistance while maintaining the high strength thereof, and a method for producing the same. The copper alloy plate has a chemical composition which contains 17 to 32% by weight of zinc, 0.1 to 4.5% by weight of tin, 0.5 to 2.5% by weight of silicon, 0.01 to 0.3% by weight of phosphorus and the balance being copper and unavoidable impurities, the total of the content of silicon and six times as much as the content of phosphorus being 1% by weight or more, the copper alloy plate having a crystal orientation wherein I{220}/I{420} in the range of from 2.5 to 8.0 assuming that the X-ray diffraction intensity on {220} crystal plane on the plate surface of the copper alloy plate is I{220} and that the X-ray diffraction intensity on {420} crystal plane thereon is I{420}.Type: GrantFiled: January 30, 2020Date of Patent: July 30, 2024Assignee: DOWA METALTECH CO., LTD.Inventors: Kazuki Yoshida, Takanobu Sugimoto, Tomotsugu Aoyama, Hiroto Narieda
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Patent number: 12043876Abstract: A steel sheet having a specified chemical composition and a method for producing the steel sheet. The steel sheet has a microstructure comprising ferrite: 5% or less, and at least one of upper bainite, fresh martensite, tempered martensite, lower bainite, and retained ?: 95% to 100%, and retained ?: 5% to 20%. Retained ?UB has a specified area percentage S?UB, retained ?LB has a specified distribution number N?LB, and at least one of (i) fresh martensite has a specified equivalent circular grain diameter and aspect ratio and (ii) retained ? grains has a specified equivalent circular grain diameter and aspect ratio.Type: GrantFiled: October 16, 2019Date of Patent: July 23, 2024Assignee: JFE STEEL CORPORATIONInventors: Yoshihiko Ono, Junya Tobata, Hiroyuki Akimoto, Yoichiro Matsui, Shinjiro Kaneko
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Patent number: 12031579Abstract: A sliding member includes a metal substrate and a sliding layer formed on one surface of the metal substrate. The sliding layer has a matrix phase containing Cu and Sn and hard particles dispersed in the matrix phase and containing a Laves phase constituted of a composition of Co, Mo and Si.Type: GrantFiled: November 1, 2021Date of Patent: July 9, 2024Assignee: SENJU METAL INDUSTRY CO., LTD.Inventors: Naoki Sato, Toshio Hakuto, Takashi Akagawa, Yuji Kawamata, Ryoichi Suzuki, Takashi Saito, Tadashi Oshima, Hajime Kato
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Patent number: 12005636Abstract: An additive manufacturing device performs manufacturing of an additively manufactured article by supplying a powder material to an irradiation region of an electron beam, laying and leveling the powder material, irradiating the powder material with the electron beam, and melting the powder material. The additive manufacturing device determines whether or not the powder material has scattered during manufacturing of the article. When it is determined that the powder material has scattered, an irradiation region R is heated by a heater before a new powder material is supplied to the irradiation region R. Manufacturing of the article is restarted after the new powder material has been supplied to the heated irradiation region.Type: GrantFiled: October 30, 2018Date of Patent: June 11, 2024Assignee: IHI CorporationInventors: Masato Yamada, Masashi Mouri, Yuki Kozue
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Patent number: 12000030Abstract: A method of forming a component can include electrochemically depositing a metallic material onto a carrier component to a thickness of greater than 50 microns. The metallic material can include crystal grains and at least 90% of the crystal grains can include nanotwin boundaries. The metallic material can include a Copper-Silver alloy (Cu—Ag) with between about 0.5-2 at %-Ag.Type: GrantFiled: May 2, 2022Date of Patent: June 4, 2024Assignee: APPLE INC.Inventors: Herng-Jeng Jou, Jacob L. Smith, Weiming Huang
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Patent number: 11984777Abstract: The present invention relates to a method for the thermal treatment of a compressed strand, where the thermal treatment of the compressed strand is carried out in a state installed as intended in a component of an electric motor, to a method for producing an electric motor with at least one component having at least one compressed strand, the compressed strand being thermally treated according to the invention, and to a method for producing a motor vehicle with an electric motor, the electric motor being produced according to the invention.Type: GrantFiled: July 17, 2019Date of Patent: May 14, 2024Assignee: JHEECO E-DRIVE AGInventor: Martin Stöck
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Patent number: 11981979Abstract: A device and method for preparing a low-impurity regenerated brass alloy through step-by-step insertion of an electrode are provided. The device includes a melt heating apparatus, an electrode displacement apparatus, and a pulse current generation apparatus. The automatic electrode lifting apparatus is controlled to adjust an insertion depth of the graphite electrode plate in the metal melt, and the pulse current generation apparatus is controlled to adjust the parameters of pulse current to achieve the impurity reduction on the metal melt. The preparation of a low-impurity regenerated brass alloy involves a short production process, simple operations, low energy consumption, and high impurity removal efficiency, and is suitable for regeneration and large-scale continuous production of non-ferrous metal alloys.Type: GrantFiled: October 12, 2023Date of Patent: May 14, 2024Assignee: UNIVERSITY OF SCIENCE AND TECHNOLOGY BEIJINGInventors: Xinfang Zhang, Baoyu Zhang, Xiaoshan Huang, Mengcheng Zhou, Changhao Liu, Di Zhang, Longge Yan
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Patent number: 11981985Abstract: The disclosure discloses a method for manufacturing special purpose vehicle wheels by using 7000 series aluminum alloys, comprising the following steps: step 1, smelting 7000 series aluminum alloys in a smelting furnace; step 2, making the solution obtained in step 1 into an aluminum alloy ingot blank through a spraying and forming process; step 3, extruding the aluminum alloy ingot blank of step 2 to obtain an extrusion bar; step 4, sawing the extrusion bar into blanks and heating them; step 5, rolling the blank into a cake; step 6, putting the cake into a press for forging and forming; step 7, spinning and forming the wheel rim. The wheel manufactured by the method for manufacturing special vehicle wheels with 7000 series aluminum alloys in the present disclosure has high and stable conductivity, qualified impact test and good bending and radial fatigue performance.Type: GrantFiled: January 14, 2022Date of Patent: May 14, 2024Assignee: CITIC Dicastal Co., Ltd.Inventors: Tieqiang Chen, Zuo Xu, Zhihua Zhu, Qingzhu Zhang, Lixin Huang, Meng Li
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Patent number: 11978576Abstract: A method for preparing a sintered magnet is provided according to one embodiment of the present disclosure. The method includes preparing a mixed powder by coating fluorides on a surface of magnetic powder, adding heavy rare earth hydrides to the mixed powder, and heating the mixed powder, wherein the magnetic powder includes rare earth element-iron-boron-based powder, and the fluorides include at least one of an organic fluoride or an inorganic fluoride.Type: GrantFiled: October 21, 2019Date of Patent: May 7, 2024Assignee: LG Chem, Ltd.Inventors: In Gyu Kim, Soon Jae Kwon, Ik Jin Choi, Jung Goo Lee, Hyounsoo Uh
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Patent number: 11966074Abstract: The present disclosure provides a metal back plate and a manufacturing process thereof, a backlight module and an electronic device. The metal back plate is used for the backlight module. The metal back plate includes a first area and a second area. The grain size of the metal material in the first area is larger than the grain size of the metal material in the second area. The first area is formed with a first opening.Type: GrantFiled: May 28, 2021Date of Patent: April 23, 2024Assignee: BEIJING XIAOMI MOBILE SOFTWARE CO., LTD.Inventor: Zheng Wang
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Patent number: 11961815Abstract: A sintered material excellent in thermal stress and bonding strength; a connection structure containing the sintered material; a composition for bonding with which the sintered material can be produced; and a method for producing the sintered material. The sintered material has a base portion, buffer portions, and filling portions. The buffer portions and filling portions are dispersed in the base portion. The base portion is a metal sintered body, each buffer portion is formed from a pore and/or material that is not the same as the sintered body, and each filling portion is formed from particles and/or fibers. The sintered material satisfies A>B. A is the kurtosis of volume distribution of the base portions in a three-dimensional image of the sintered material. B is the kurtosis of volume distribution of the base portions in a three-dimensional image of the sintered material from which the filling portions are removed.Type: GrantFiled: February 20, 2018Date of Patent: April 16, 2024Assignee: SEKISUI CHEMICAL CO., LTD.Inventors: Hiroyuki Nomoto, Masao Sasadaira
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Patent number: 11946129Abstract: To provide, as a sheet material of a Cu—Ni—Al based copper alloy having a compositional range exhibiting a whitish metallic appearance that is excellent in “strength-bending workability balance” and is excellent in discoloration resistance, a copper alloy sheet material having a composition containing, in terms of % by mass, Ni: more than 12.0% and 30.0% or less, Al: 1.80-6.50%, Mg: 0-0.30%, Cr: 0-0.20%, Co: 0-0.30%, P: 0-0.10%, B: 0-0.05%, Mn: 0-0.20%, Sn: 0-0.40%, Ti: 0-0.50%, Zr: 0-0.20%, Si: 0-0.50%, Fe: 0-0.30%, and Zn: 0-1.00%, with the balance of Cu and unavoidable impurities, and satisfying Ni/Al?15.0, and having a metallic structure having, on an observation plane in parallel to a sheet surface (rolled surface), a number density of fine secondary phase particles having a particle diameter of 20 to 100 nm of 1.0×107 per mm2 or more.Type: GrantFiled: August 20, 2019Date of Patent: April 2, 2024Assignee: DOWA METALTECH CO., LTD.Inventors: Toshiya Shutoh, Hisashi Suda
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Patent number: 11939655Abstract: The invention concerns a method for improving aluminium alloy blank tensile yield stress and formability comprising the successive steps of: providing a 6xxx series aluminium alloy slab; optionally homogenizing the slab; hot rolling and optionally cold rolling the slab to obtain a sheet; solution heat treating and quenching the sheet; cold rolling the sheet with at least 20% cold work reduction; cutting the sheet into blanks; flash annealing a portion of the flange of the blanks at a temperature between 360° C. and 480° C. for a time sufficient to obtain recrystallization of the portion of the flange and cool to a temperature of less than 100° C. The improved blanks and the stamped product and painted stamped products obtained by the method of the invention are particularly useful for automotive applications because of their high strength.Type: GrantFiled: July 7, 2017Date of Patent: March 26, 2024Assignee: CONSTELLIUM NEUF-BRISACHInventors: Sabine Philippe, Jack Franklin
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Patent number: 11926885Abstract: The present disclosure provides a high-plasticity rapidly-degradable Mg—Li—Gd—Ni alloy, including the following chemical elements by mass percentage: 1.0-10.0% of Gd, 0.2-2.0% of Ni, 5.5-10% of Li, and the rest of Mg and inevitable impurities. The impurities have a total content less than or equal to 0.3%. The present disclosure further provides a preparation method of the high-plasticity rapidly-degradable Mg—Li—Gd—Ni alloy. The high-plasticity rapidly-degradable Mg—Li—Gd—Ni alloy provided by the present disclosure constructs an ?-Mg+?-Li dual-phase matrix structure by introducing ?-Li with a body-centered cubic (BCC) structure with relatively more slip systems to improve plasticity of the alloy, then adds a certain amount of Gd element to weaken texture and promote non-basal plane slip, and further improves plasticity. In addition, by introducing the high-potential Ni-containing LPSO phase, a large potential difference with ?-Mg and ?-Li is formed to increase the degradation performance.Type: GrantFiled: June 9, 2022Date of Patent: March 12, 2024Assignee: Chongqing UniversityInventors: Jingfeng Wang, Jie Ren, Kai Ma, Chaoneng Dai
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Patent number: 11920217Abstract: A titanium alloy for additive manufacturing that includes 5.5 to 6.5 wt % aluminum (Al); 3.0 to 4.5 wt % vanadium (V); 1.0 to 2.0 wt % molybdenum (Mo); 0.3 to 1.5 wt % iron (Fe); 0.3 to 1.5 wt % chromium (Cr); 0.05 to 0.5 wt % zirconium (Zr); 0.2 to 0.3 wt % oxygen (O); maximum of 0.05 wt % nitrogen (N); maximum of 0.08 wt % carbon (C); maximum of 0.25 wt % silicon (Si); and balance titanium, wherein a value of an aluminum structural equivalent [Al]eq ranges from 7.5 to 9.5 wt %, and is defined by the following equation: [Al]eq=[Al]+[O]×10+[Zr]/6, and wherein a value of a molybdenum structural equivalent [Mo]eq ranges from 6.0 to 8.5 wt %, and is defined by the following equation: [Mo]eq=[Mo]+[V]/1.5+[Cr]×1.25+[Fe]×2.5.Type: GrantFiled: August 31, 2018Date of Patent: March 5, 2024Assignees: The Boeing Company, VSMPO-AVISMA CorporationInventors: Natalia Mitropolskaya, Robert Briggs, Catherine Parrish, Arash Ghabchi, Matthew Crill, Michael Leder, Igor Puzakov, Alexey Zaitsev, Natalia Tarenkova
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Patent number: 11919079Abstract: A method of additive manufacturing includes supplying additive manufacturing powder to a build area of an additive manufacturing machine. The method includes fusing a portion of the powder to form a part, and removing a non-fused portion of the powder from the build area into a removable vessel for storing non-fused powder after building a part. The method can include supplying additive manufacturing powder to a build area, fusing a portion of the powder, and removing a non-fused portion of the powder all on a single discrete lot of additive manufacturing powder without mixing lots.Type: GrantFiled: July 8, 2021Date of Patent: March 5, 2024Assignee: Collins Engine Nozzles, Inc.Inventors: Thomas J. Ocken, Lukas Shea, Jerry Logsdon, Joseph Samo
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Patent number: 11905582Abstract: Ni—Cr—Nb—P—B alloys optionally bearing Si and metallic glasses formed from said alloys are disclosed, where the alloys have a critical rod diameter of at least 5 mm and the metallic glasses demonstrate a notch toughness of at least 96 MPa m1/2.Type: GrantFiled: March 8, 2018Date of Patent: February 20, 2024Assignee: Glassimetal Technology, Inc.Inventors: Jong Hyun Na, Kyung-Hee Han, Maximilien Launey, Marios D. Demetriou, William L. Johnson