Patents Examined by John Hevey
  • Patent number: 11091827
    Abstract: A method of producing a copper alloy material for automobile and electrical and electronic components. The copper alloy material produced by the method exhibits superior tensile strength, spring limit, electrical conductivity and bendability.
    Type: Grant
    Filed: July 22, 2016
    Date of Patent: August 17, 2021
    Assignee: POONGSAN CORPORATION
    Inventors: Cheol Min Park, Hyo Moon Nam, Jun Hyung Kim
  • Patent number: 11085107
    Abstract: A steel sheet has a composition containing, by mass %, C: 0.04% to 0.20%, Si: 0.6% to 1.5%, Mn: 1.0% to 3.0%, P: 0.10% or less, S: 0.030% or less, Al: 0.10% or less, N: 0.010% or less, one, two, or all of Ti, Nb, and V in an amount of 0.01% to 1.0% each, and the balance being Fe and inevitable impurities, a microstructure including, in terms of area ratio, 50% or more of ferrite, in which an average grain diameter at a position located 50 ?m from a surface of the steel sheet in a thickness direction is 3000×(tensile strength TS (MPa))?0.85 ?m or less, C precipitates having a grain diameter of less than 20 nm formed in steel is 0.010 mass % or more, and a amount of precipitated Fe is 0.03 mass % to 1.0 mass %, and a roughness Ra of 3.0 ?m or less.
    Type: Grant
    Filed: December 13, 2016
    Date of Patent: August 10, 2021
    Assignee: JFE Steel Corporation
    Inventors: Taro Kizu, Akimasa Kido, Tetsushi Tadani
  • Patent number: 11085095
    Abstract: Provided is a high-strength seamless stainless steel pipe for oil country tubular goods which possesses a high strength, excellent low-temperature toughness and excellent corrosion resistance even when the steel pipe has a large wall thickness. The high-strength seamless stainless steel pipe has the composition which contains, by mass %, C: 0.05% or less, Si: 1.0% or less, Mn: 0.1 to 0.5%, P: 0.05% or less, S: less than 0.005%, Cr: more than 15.0% to 19.0% or less, Mo: more than 2.0% to 3.0% or less, Cu: 0.3 to 3.5%, Ni: 3.0% or more and less than 5.0%, W: 0.1 to 3.0%, Nb: 0.07 to 0.5%, V: 0.01 to 0.5%, Al: 0.001 to 0.1%, N: 0.010 to 0.100%, O: 0.01% or less, and Fe and unavoidable impurities as a balance. Nb, Ta, C, N and Cu satisfy a specified formula. The steel pipe has a microstructure which is formed of 45% or more of a tempered martensite phase, 20 to 40% of a ferrite phase, and more than 10% and 25% or less of a residual austenite phase in terms of volume ratio.
    Type: Grant
    Filed: November 2, 2016
    Date of Patent: August 10, 2021
    Assignee: JFE STEEL CORPORATION
    Inventors: Kenichiro Eguchi, Yasuhide Ishiguro
  • Patent number: 11084099
    Abstract: A method of additive manufacturing includes supplying additive manufacturing powder to a build area of an additive manufacturing machine. The method includes fusing a portion of the powder to form a part, and removing a non-fused portion of the powder from the build area into a removable vessel for storing non-fused powder after building a part. The method can include supplying additive manufacturing powder to a build area, fusing a portion of the powder, and removing a non-fused portion of the powder all on a single discrete lot of additive manufacturing powder without mixing lots.
    Type: Grant
    Filed: December 21, 2017
    Date of Patent: August 10, 2021
    Assignee: Delavan Inc.
    Inventors: Thomas J. Ocken, Lukas Shea, Jerry Logsdon, Joseph Samo
  • Patent number: 11078549
    Abstract: The invention relates to a method for reducing metal oxides to metallized material by means of contact with reduction gas, wherein an accumulated top gas is dry dedusted and reformed in a raw gas mixture together with gaseous hydrocarbons. The water vapor content of the dry dedusted top gas designated for the preparation of the raw gas mixture is adjusted in a saturator in the countercurrent by means of saturation water, wherein the temperature of the saturation water is adjusted, by mixing cold water with a hot water having a higher temperature than the cold water, in order to produce the saturation water at a target value. The invention further relates to a device for carrying out such a method, having corresponding conduits.
    Type: Grant
    Filed: August 23, 2018
    Date of Patent: August 3, 2021
    Assignee: PRIMETALS TECHNOLOGIES AUSTRIA GMBH
    Inventors: Andreas Steinwandter, Robert Millner, Hanspeter Ofner
  • Patent number: 11072026
    Abstract: A process is provided for additively manufacturing at least one part. The processing includes depositing a substantially uniform layer of material over at least a portion of a support surface using a belt that contacts the material. The process also includes solidifying at least a portion of the layer of material using a solidification device to form at least a portion of the part.
    Type: Grant
    Filed: January 13, 2015
    Date of Patent: July 27, 2021
    Assignee: Raytheon Technologies Corporation
    Inventors: Gary A. Schirtzinger, Sergey Mironets
  • Patent number: 11060161
    Abstract: The present invention provides a steel part. The steel part includes a steel precoated with a zinc-based alloy including, the contents being expressed by weight, from 0.5 to 2.5% aluminum and, optionally, one or more elements chosen from the group of: Pb?0.003%; Sb?0.003%; Bi?0.003%; 0.002%.?Si?0.070%; La<0.05%; and Ce<0.05%. A balance of the precoat includes zinc and inevitable impurities. The steel part also includes a compound formed by at least one heat treatment for alloying between the steel and the precoat. The compound includes over more than 90% of its thickness, at least one Fe/Zn-based phase, the iron weight content of which is equal to 65% or higher and the Fe/Zn ratio of which is between 1.9 and 4. A structural or safety part is also provided.
    Type: Grant
    Filed: February 28, 2017
    Date of Patent: July 13, 2021
    Assignee: ArcelorMittal
    Inventors: Alain Bello, Vivian Fabbri, Gerard Dugelay
  • Patent number: 11047023
    Abstract: A copper alloy sheet material that is excellent in surface smoothness of an etched surface has a composition containing, (mass %), from 1.0 to 4.5% of Ni, from 0.1 to 1.2% of Si, from 0 to 0.3% of Mg, from 0 to 0.2% of Cr, from 0 to 2.0% of Co, from 0 to 0.1% of P, from 0 to 0.05% of B, from 0 to 0.2% of Mn, from 0 to 0.5% of Sn, from 0 to 0.5% of Ti, from 0 to 0.2% of Zr, from 0 to 0.2% of Al, from 0 to 0.3% of Fe, from 0 to 1.0% of Zn, the balance Cu and unavoidable impurities. A number density of coarse secondary phase particles has a major diameter of 1.0 ?m or more of 4.0×103 per square millimeter or less. KAM value measured with a step size of 0.5 ?m is more than 3.00.
    Type: Grant
    Filed: October 14, 2016
    Date of Patent: June 29, 2021
    Assignee: DOWA METALTECH CO., LTD.
    Inventors: Toshiya Shutoh, Hisashi Suda, Fumiaki Sasaki
  • Patent number: 11041225
    Abstract: A heat-treated steel sheet member having a chemical including, by mass %: C: 0.05 to 0.50%; Si: 0.50 to 5.0%; Mn: 1.5 to 4.0%; P: 0.05% or less; S: 0.05% or less; N: 0.01% or less; Ti: 0.01 to 0.10%; B: 0.0005 to 0.010%; Cr: optional amounts of Ni, Cu, Mo, V, Ca, Al, Nb, and REM, with the balance: Fe and impurities. The steel sheet member has a microstructure comprising: mainly martensite; and retained austenite of which a volume ratio is 5.0% or higher, a number density of retained carbide in the steel sheet member having circle-equivalent diameters of 0.1 mm or larger is 4.0×103/mm2 or lower, [(log fg0?log fg(0.02))/0.02<20.0] is satisfied when mechanical properties are measured using a sheet specimen specified in ASTM E8, a tensile strength is 1.4 GPa or higher, and a total elongation is 8.0% or higher.
    Type: Grant
    Filed: April 7, 2016
    Date of Patent: June 22, 2021
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Yoshihiro Suwa, Shinichiro Tabata, Masafumi Azuma, Kazuo Hikida
  • Patent number: 11024598
    Abstract: A metal sintered bonding body bonds a substrate and a die. In the metal sintered bonding body, at least a center part and corner part of a rectangular region where the metal sintered bonding body faces the die have a low-porosity region whose porosity is lower than an average porosity of the rectangular region. The low-porosity region is located within a strip-shaped region whose central lines are diagonal lines of the rectangular region.
    Type: Grant
    Filed: August 17, 2017
    Date of Patent: June 1, 2021
    Assignee: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Tetsu Takemasa, Minoru Ueshima
  • Patent number: 11015234
    Abstract: A three-layer clad material includes a core material, a cladding material 1, and a cladding material 2, the core material including an aluminum alloy that includes 0.5 to 1.8% of Mn, and either or both of more than 0.05% and less than 0.2% of Cu, and 0.05 to 0.30% of Ti, with the balance being Al and unavoidable impurities, the cladding material 1 including an aluminum alloy that includes 3 to 10% of Si, and 1 to 10% of Zn, with the balance being Al and unavoidable impurities, and the cladding material 2 including an aluminum alloy that includes 3 to 13% of Si, and 0.05% or less of Cu, with the balance being Al and unavoidable impurities, wherein the Si content X (%) in the cladding material 1 and the Si content Y (%) in the cladding material 2 satisfy the value (Y?X) is ?1.5 to 9%.
    Type: Grant
    Filed: November 18, 2015
    Date of Patent: May 25, 2021
    Assignee: UACJ CORPORATION
    Inventors: Tomohiro Shoji, Naoki Yamashita, Toshikazu Tanaka, Hirokazu Tanaka
  • Patent number: 11014155
    Abstract: A gear includes a sintered body, in which Fe is contained as a principal component, Ni is contained in a proportion of 2 mass % or more and 20 mass % or less, Si is contained in a proportion of 0.3 mass % or more and 5.0 mass % or less, C is contained in a proportion of 0.005 mass % or more and 0.3 mass % or less, and one element selected from the group consisting of Ti, V, Y, Zr, Nb, Hf, and Ta is defined as a first element, that is contained in a proportion of 0.01 mass % or more and 0.7 mass % or less.
    Type: Grant
    Filed: June 29, 2017
    Date of Patent: May 25, 2021
    Inventor: Hidefumi Nakamura
  • Patent number: 11008635
    Abstract: Provided is a high-strength cold-rolled steel sheet has a chemical composition containing, by mass %, C: 0.10% or more and 0.6% or less, Si: 1.0% or more and 3.0% or less, Mn: more than 2.5% and 10.0% or less, P: 0.05% or less, S: 0.02% or less, Al: 0.01% or more and 1.5% or less, N: 0.005% or less, Cu: 0.05% or more and 0.50% or less, and the balance being Fe and inevitable impurities, and a tensile strength of 1180 MPa or more, in which a steel sheet surface coverage of oxides mainly containing Si is 1% or less, a steel sheet surface coverage of iron-based oxides is 40% or less, CuS/CuB is 4.0 or less, and a tensile strength is 1180 MPa or more, where CuS denotes a Cu concentration in a surface layer of a steel sheet and CuB denotes a Cu concentration in base steel.
    Type: Grant
    Filed: February 15, 2017
    Date of Patent: May 18, 2021
    Assignee: JFE STEEL CORPORATION
    Inventors: Shimpei Yoshioka, Yoshihiko Ono, Yusuke Kimata, Hiroyuki Masuoka
  • Patent number: 10998284
    Abstract: A sintering powder comprising: a first type of metal particles having a mean longest dimension of from 100 nm to 50 ?m.
    Type: Grant
    Filed: April 10, 2015
    Date of Patent: May 4, 2021
    Assignee: Alpha Assembly Solutions Inc.
    Inventors: Shamik Ghoshal, Nirmalya Kumar Chaki, Poulami Sengupta Roy, Siuli Sarkar, Anubhav Rustogi
  • Patent number: 10994327
    Abstract: A method of heat treatment of a non-metallic or metallic item is provided. The method includes at least one step of heat transfer between the item and a heat transfer fluid A?. The heat transfer fluid A? includes a fluid medium and nanoparticles having a lateral size between 26 and 50 ?m. The heat transfer fluid has a heat transfer coefficient below the heat transfer coefficient of water.
    Type: Grant
    Filed: December 20, 2016
    Date of Patent: May 4, 2021
    Assignee: ArcelorMittal
    Inventors: Maria Cabanas Corrales, David Noriega Perez
  • Patent number: 10974448
    Abstract: The present invention relates to a method for forming a three-dimensional article through successively depositing individual layers of powder material that are fused together so as to form the article, the method comprising the step of heating a first portion of a support surface while depositing a layer of powder material on a second portion of the support surface.
    Type: Grant
    Filed: September 25, 2018
    Date of Patent: April 13, 2021
    Assignee: Arcam AB
    Inventors: Ulric Ljungblad, Ulf Ackelid
  • Patent number: 10960448
    Abstract: A process to fabricate ultra-fine grain metal hollow object, comprising: inserting an annealed hollow prototype in an Equal Channel Angular Pressing (ECAP) die, providing a flexible elastic polyurethane mandrel to fill the central hollow space, optionally (if needed) provide polyurethane support to fill the spaces between the outer boundary of the prototype and the inner surface of the ECAP channel and to exert sufficient pressure to complete the ECAP process. The process is designed to improve thermal conductance and mechanical properties of hollow metal parts and is especially applicable to achieving the maximal heat conductance and tensile strength of titanium piping, construction tubing, and cylindrical reactors.
    Type: Grant
    Filed: August 11, 2020
    Date of Patent: March 30, 2021
    Assignee: Prince Mohammad Bin Fahd University
    Inventor: Faramarz Djavanroodi
  • Patent number: 10946447
    Abstract: Systems and methods in accordance with embodiments of the invention fabricate objects including amorphous metals using techniques akin to additive manufacturing. In one embodiment, a method of fabricating an object that includes an amorphous metal includes: applying a first layer of molten metallic alloy to a surface; cooling the first layer of molten metallic alloy such that it solidifies and thereby forms a first layer including amorphous metal; subsequently applying at least one layer of molten metallic alloy onto a layer including amorphous metal; cooling each subsequently applied layer of molten metallic alloy such that it solidifies and thereby forms a layer including amorphous metal prior to the application of any adjacent layer of molten metallic alloy; where the aggregate of the solidified layers including amorphous metal forms a desired shape in the object to be fabricated; and removing at least the first layer including amorphous metal from the surface.
    Type: Grant
    Filed: February 3, 2017
    Date of Patent: March 16, 2021
    Assignee: CALIFORNIA INSTITUTE OF TECHNOLOGY
    Inventor: Douglas C Hofmann
  • Patent number: 10927440
    Abstract: The disclosure provides Zr—Ti—Cu—Ni—Al metallic glass-forming alloys and metallic glasses that have a high glass forming ability along with a high thermal stability of the supercooled liquid against crystallization.
    Type: Grant
    Filed: February 24, 2017
    Date of Patent: February 23, 2021
    Assignee: Glassimetal Technology, Inc.
    Inventors: Jong Hyun Na, Glenn Garrett, Kyung-Hee Han, Georg Kaltenboeck, Chase Crewdson, Marios D. Demetriou, William L. Johnson
  • Patent number: 10926331
    Abstract: A method of reinforcing a metallic material includes adding graphene to an alcohol solution; subjecting the alcohol solution containing graphene to sonication; mixing a metal powder with the alcohol solution containing graphene; milling the metal powder and alcohol solution containing graphene mixture; drying the metal powder and alcohol solution containing graphene mixture to form a composite powder; subjecting the composite powder to a densification process followed by a hot isostatic pressing treatment to form a composite material; and molding the composite material by hot extrusion.
    Type: Grant
    Filed: September 30, 2016
    Date of Patent: February 23, 2021
    Assignee: AVIC BEIJING INSTITUTE OF AERONAUTICAL MATERIALS
    Inventors: Shaojiu Yan, Cheng Yang, Qihu Hong, Dabo Liu, Shenglong Dai, Zuoming Lin