Abstract: Polyurethane composites and methods of preparation are described herein. The methods of making the polyurethane composite can include mixing (1) at least one isocyanate selected from the group consisting of diisocyanates, polyisocyanates, and mixtures thereof, (2) at least one polyol, (3) an inorganic filler, and (4) an evaporative coolant in an extruder to form a mixture. The method also include extruding the mixture into a mold cavity, generating heat in the mold cavity from the reaction of the at least one isocyanate and the at least one polyol, and allowing the evaporative coolant to migrate to an interface between the mixture and the interior mold surface. The temperature of the mixture causes evaporation of the evaporative coolant at the interface thereby removing heat at the interface. Suitable evaporative coolants for use in the methods of making the polyurethane composites include hydrofluorocarbons and hydrochlorofluorocarbons.
Type:
Grant
Filed:
July 28, 2014
Date of Patent:
November 27, 2018
Assignee:
Boral IP Holdings (Australia) PTY Limited
Inventors:
Guy Crocco, Russ K. Majors, Russell L. Hill, Brian Shaw
Abstract: A polyurethane foam, polyisocyanurate foam or polyurea foam is obtainable from the reaction of a mixture comprising A) a compound reactive towards isocyanate (“NCO-reactive compound”); B) a blowing agent selected from the group comprising linear, branched or cyclic C1 to C6 hydrocarbons, linear,branched or cyclic C1 to C6 fluorocarbons, N2, O2, argon and/or CO2, where the blowing agent B) is present in the supercritical or near-critical state; C) a polyisocyanate; D) an amphiphilic isocyanate; and E) optionally a surfactant and F) optionally other auxiliaries and additives. The invention further relates to the production of this polyurethane foam, where the blowing agent is emulsified in the isocyanate component containing amphiphilic isocyanate.
Type:
Grant
Filed:
November 7, 2014
Date of Patent:
November 20, 2018
Assignee:
Covestro Deutschland AG
Inventors:
Stefan Lindner, Wolfgang Friederichs, Meike Niesten, Reinhard Strey, Thomas Sottmann, Niels Becker, Agnes Chalbi, Diana Engelen, Paul Heinz
Abstract: A foamed, opacifying element has a thermal colorant image on either an opposing external surface and an internal surface of a porous substrate. The internal surface has a dry foamed composition disposed thereon as a dry opacifying layer that comprises: (a) 0.1-40 weight % of porous particles; (b) at least 10 weight % of an at least partially cured binder material; (c) at least 0.2 weight % of one or more additives comprising a surfactant; (d) less than 5 weight % of water; and (e) at least 0.002 weight % of an opacifying colorant different from all of the one or more (c) additives, which opacifying colorant absorbs predetermined electromagnetic radiation. The thermal colorant image is derived from thermal colorant transfer of sublimable colorants from a thermal donor element.
Abstract: A storage stable isocyanate-reactive composition has ethylene oxide content from 1 wt % to 50 wt %, based on the total weight of an isocyanate-reactive component that includes a polyol component, a catalyst component, and a blowing agent component. The polyol component includes at least one polyol, the catalyst component includes at least one amine catalyst, and the blowing agent component includes at least one hydrohaloolefin based blowing agent. The isocyanate-reactive component is storable at least at one of room temperature and a higher temperature for a period of at least 1 day with a less than 10 second change in gel time when reacted with an isocyanate component at an isocyanate index from 100 to 150, compared to when the same isocyanate-reactive component is stored for a period of less than 1 day at room temperature and reacted with the same isocyanate component at the same isocyanate index from 100 to 150.
Type:
Grant
Filed:
March 20, 2015
Date of Patent:
November 13, 2018
Assignee:
Dow Global Technologies LLC
Inventors:
Rossella Riccio, Vanni Parenti, Hans Kramer, Melissa M. Rose
Abstract: The present invention relates to a low water content plastic composition comprising hydraulic cement and a method for manufacturing the same. The present invention provides a low water content plastic composition comprising hydraulic cement and a method for manufacturing the same, the composition being characterized by losing flowability and having plasticity since from a flowable, uniform mixture state of hydraulic cement and water with polyol and isocyanate compounds which are raw materials for forming foamed polyurethane, part of the water used in the mixture is separated and removed due to foaming in the course of formation of the foamed polyurethane.
Abstract: Polyurethane foam compositions and processes to make flexible polyurethane foams are disclosed. Polyurethane foam is produced in the presence of additives comprising guanidine derivatives. Improvements in physical properties such as air flow, dimensional stability, tensile, tear, elongation and foam hardness is observed when these additives are present in polyurethane formulations. In addition, these additives can minimize polymer degradation under humid ageing conditions resulting in foam products with better mechanical properties.
Type:
Grant
Filed:
July 8, 2011
Date of Patent:
November 6, 2018
Assignee:
Evonik Degussa GmbH
Inventors:
Juan Jesus Burdeniuc, James Douglas Tobias, Renee Jo Keller, You-Moon Jeon
Abstract: Embodiments of the present disclosure are foam formulations. As an example, foam formulation can include a polyol composition having an amine-imitated polyol that is from 10 percent to 20 percent of a total weight of the polyol composition and an additional polyol that is from 80 percent to 90 percent of the total weight of the polyol composition, a polyisocyanate, a blowing catalyst, and a gel catalyst, where a combination of the blowing catalyst and the gel catalyst is from 0.5 percent to 1.5 percent the total weight of the polyol composition and where the blowing catalyst is from 50 percent to 100 percent of a total weight of the blowing catalyst and the gel catalyst.
Type:
Grant
Filed:
December 21, 2015
Date of Patent:
October 30, 2018
Assignee:
Dow Global Technologies LLC
Inventors:
Cecilia Girotti, Paolo Golini, Giuseppe Vairo
Abstract: Combinations of open cell flexible foams with polyurethane gel particles, and methods of making the combinations are described using a variety of procedures. The open cell flexible foam may partially or wholly comprise polyurethane foam and latex foam.
Abstract: A blowing agent for thermosetting foams is disclosed. The blowing agent is 2,4,4,4-tetrafluorobutene-1 alone or in combination with a hydrofluoroolefin (HFO), hydrofluorocarbon (HFC), hydrochlorofluoroolefin (HCFO), or a hydrocarbon. The blowing agent is effective as a blowing agent in the manufacture of thermosetting foams.
Type:
Grant
Filed:
October 20, 2010
Date of Patent:
October 30, 2018
Assignee:
ARKEMA INC
Inventors:
Benjamin Bin Chen, Joseph S. Costa, Philippe Bonnet
Abstract: The present invention provides specific alkoxylation products, a process for preparing them, compositions which comprise these alkoxylation products, and the use thereof.
Type:
Grant
Filed:
October 23, 2014
Date of Patent:
October 16, 2018
Assignee:
Evonik Degussa GmbH
Inventors:
Eva Emmrich-Smolczyk, Olga Fiedel, Mladen Vidakovic
Abstract: A bio-polyol composition and a bio-polyurethane foam material are provided. By using the modifier and applying the dispersing and grinding process, the modified lignin is uniformly dispersed in the polyol solution and a bio-polyol composition is obtained. The obtained bio-polyol composition may be used to prepare the bio-polyurethane foam material with a high lignin content, a high compression strength and superior flame-resistance.
Type:
Grant
Filed:
December 26, 2014
Date of Patent:
October 2, 2018
Assignee:
INDUSTRIAL TECHNOLOGY RESEARCH INSTITUTE
Inventors:
Wen-Pin Chuang, Yuung-Ching Sheen, Yun-Ya Huang, Yi-Che Su
Abstract: In certain non-limiting, aspects, the present invention relates to storage stable premixes of a polyol suitable for polyurethane or polyisocyanurate foam preparation having, at least, 1,1,1,4,4,4-hexafluoro-2-butene (1336mzzm) as the blowing agent and optional one or more additional additives and/or auxiliary blowing agents in amounts suitable for polyurethane or polyisocyanurate foam preparation.
Abstract: The invention described herein generally pertains to a composition and a method for improving the shelf life of a gaseous hydrofluoroolefin propellant, the improvement comprising at least the increased aromatic polyester polyol(s) in combination with a tertiary amine catalyst comprising at least two cyclohexyl rings and an aliphatic metal salt catalyst, the amine catalyst having less than 10% nitrogen on a weight basis.
Type:
Grant
Filed:
January 11, 2016
Date of Patent:
August 28, 2018
Assignee:
ICP Adhesives and Sealants, Inc.
Inventors:
Anthony J. Taylor, Julie L. Shoemaker, Andrew P. Shinko
Abstract: The present disclosure relates to a reactive porogen using cyclic organic polyol and an ultra low dielectric film prepared using the same, and more particularly, to novel cyclic organic polyol as a cyclic organic polyol compound which can be completely pyrolyzed at a temperature of 500° C. or less, does not leave carbon residue during a heat treatment if an end hydroxyl group of the cyclic organic compound is substituted by a functional group of alkylalkoxysilane and then used as a reactive porogen, and is involved in a sol-gel reaction of organic silicate and suppresses phase separation and thus forms pores having a uniform size and has excellent mechanical properties as compared with a porosity, a reactive porogen using the ash-free cyclic organic polyol, and an ultra low dielectric film prepared using the same.
Abstract: Disclosed are a colored TPU foam material, a preparation method and a use thereof, as we as a method for preparing a shaped body, a sheet and a shoe material by using same. The colored TPU foam material is composed of colored foam particles or colored foam sheets; the concentration of a pigment in the colored foam particles or the colored foam sheets is 0.01-5 wt %; the pigment has the same concentration inside and outside the colored TPU foam material, and the colored TPU foam material has a hardness of shore A 5-65, a density of 0.05-0.5 g/cm3, and an average cell size of less than 100 ?m. The present invention has features such as a good internal and external color uniformity, no wrinkles being present on the surface, etc.
Abstract: A flexible polyurethane foam whereby exceedingly low resilience can be obtained without using a plasticizer and the hardness change due to a temperature change is little; and a process for its production, are provided. The flexible polyurethane foam is characterized by having a core resilience of 30% or lower and a glass transition point within a range of from ?80° C. to ?60° C. The process for producing a flexible polyurethane foam comprises reacting a polyol with a polyisocyanate compound in the presence of a catalyst, a foam stabilizer, and a blowing agent, and is characterized by using as the polyol a polyol(l) having a hydroxyl value of from 5 to 15 mgKOH/g.
Abstract: A polyurethane composition containing solid beads dispersed therein, is formed of a microcellular polyurethane foam, and the composition has a storage modulus of elasticity at 40° C. of 270 MPa or more as measured by means of a dynamic elasticity measuring device. Another polyurethane composition of this invention contains solid beads dispersed therein, that are capable of swelling with or are soluble in an aqueous medium. The former composition has excellent flattening capability, and the latter composition can provide a polished surface which combines good flatness and good uniformity and can also reduce scratches on the surface.
Abstract: The present invention is to the production of flexible polyurethane foam in the absence of an amine catalyst. The reactivity of the foam forming system can be controlled by the addition of an autocatalytic polyol containing a tertiary amine where the amount of autocatalytic polyol comprises less than 5 percent by weight of the total polyol.
Type:
Grant
Filed:
August 15, 2002
Date of Patent:
April 22, 2008
Assignee:
Dow Global Technologies Inc.
Inventors:
Johnson Tu, Lance A. Cooper, Francois M. Casati, Jean-Marie L. Sooney
Abstract: A method for producing a cured, low-density polyurethane foam, the method comprises frothing a reactive polyurethane-forming composition comprising an isocyanate-containing component, an active hydrogen-containing component reactive with the isocyanate-containing component, a blowing agent, a surfactant, and catalyst system, wherein the catalyst system provides for a delayed curing of the foam; casting the frothed reactive polyurethane-forming composition onto a first carrier; placing a second carrier on a side of the cast foam opposite the first carrier; blowing the froth with the second carrier in place; and curing the blown froth so as to provide a polyurethane foam layer having a density of about 50 to about 400 kg/m3 and a thickness of about 0.3 to about 13 mm. The foams are useful as sealing members.
Abstract: A composition comprising a polyisocyanate, a polyol, a hydrofluorocarbon blowing agent, optionally water, a surfactant, and at least one catalyst for the reaction of the polyisocyanate with the polyol and/or the reaction of the polyisocyanate with water, the catalyst being selected from the group consisting of triethylenediamine; N-2-hydroxy-propyltriethylenediamine ammonium salt; N-cetyl-N,N-dimethylamine; N,N-diethylethanamine; N,N-dimethylaminoethylmorpholine; bis(3-dimethylaminopropyl)-N,N-dimethylpropanediamine; N-cyclohexyl-N-methylcyclohexylamine; 1,3,5-tris(3-(dimethylamino)propyl)hexahydro-s-triazine; bis(dimethylaminopropyl)methylamine; dibutyltin dilaurylmercaptide; dibutyltin diisooctylmaleate; dibutyltin bis(2-ethylhexylmercaptoacetate); stannous octoate, 1,2-dimethylimidizole, bis-(dimethylaminoethyl)ether; bis(3-dimethylaminopropyl)-N,N-dimethylpropanediamine and bis(N,N-dimethylaminoethyl)-ether and resulting in a decreased amount of decomposition of the hydrofluorocarbon blowing agent to fluo