Abstract: This invention relates to a process for making in-situ precipitated second phase in an intermetallic matrix, which composite is rapidly solidified to form a product. The invention also relates to a rapidly solidified product comprising a second phase in both a stable particulate form and a metastable flake form dispersed in an intermetallic matrix.

Abstract: A molten metal is placed in contact with a bed of moving beads. The molten metal breaks up into fine particles which are rapidly cooled in contact with the beads and consequently acquire a structure which is typical for such rapid cooling.

Abstract: A very thin coating layer having a thickness of the order of 1-100 angstroms of a hydroxymethyl substituted phenol is applied to the surface of a metal material. The hydroxylmethyl substituted phenol, such as saligenin, is applied in the gaseous phase to the surface of the metal material maintained at a high temperature.By forming this ultra-thin coating layer, the heat bondability of a thermoplastic resin layer to the metal material can be effectively improved. This technique is advantageously used in various fields, for example, for production of bonded cans. The metal material comprises a steel plate substrate and a chromium-containing layer on the surface of the substrate, and the very thin layer is applied on the chromium-containing layer.

Abstract: A method is taught for the in-situ precipitation of second phase materials, such as ceramic or intermetallic particles, in a metallic matrix. By means of the Direct Addition Process, metal-second phase composites having highly superior properties may be obtained. Compacts of second phase-forming constituents and solvent metal are directly added to a molten metal bath to precipitate the second phase in-situ. Exemplary materials include titanium diboride or titanium carbide in an aluminum matrix.

Abstract: A ceramic thermal barrier coating system for superalloy components subjected to high operating temperatures, such as gas turbine engine airfoils, is disclosed which includes a titania doped interfacial layer between the metallic substrate and the ceramic overcoat in order to better resist failure by spalling.

Abstract: This invention relates to a composite material comprising an in-situ precipitated second phase in an intermetallic matrix, and to the process for making such a composite.

Abstract: A method of generating iron/cobalt alloy filaments which includes atomizing and spraying a solution of dicobalt octacarbonyl in iron pentacarbonyl through an atomizing hole (12) into a reaction chamber (14) surrounded by a solenoidal field (19), while simultaneously decomposing the solution to produce iron/cobalt filaments.

Abstract: A method is taught for the formation of intermetallic-second phase composite materials. The method involves the formation of a first metal-second phase composite comprising a relatively high loading of discrete, second phase particles distributed throughout a metal matrix, dilution of the first composite into an additional amount of metal to form a second composite comprising a lower loading of second phase particles within an intermediate metal matrix, and introduction of the second composite into another metal which is reactive with the intermediate metal matrix of the composite to form an intermetallic. A final intermetallic-second phase composite is thereby formed comprising a dispersion of discrete second phase particles throughout a final intermetallic matrix. The final intermetallic matrix may comprise a wide variety of intermetallic materials, with particular emphasis drawn to the aluminides and silicides. Exemplary intermetallics include Ti.sub.3 Al, TiAl, TiAl.sub.3, Ni.sub.3 Al, NiAl, Nb.sub.

Abstract: Metal powder agglomerates of individual particles comprising (i) more than 70% by weight of one or more metals selected from the group consisting of the elements molybdenum, rhenium and tungsten and (ii) one or more binder metals selected from the group consisting of iron, cobalt, nickel, copper, silver, gold, palladium, platinum, rhodium, chromium and rhenium, wherein the individual particles have grain sizes of less than 2 .mu.m and all the metal particles lie side by side in uniform random distribution are useful as the powder required for producing shaped, sintered articles in a powder metallurgical preparation.

Abstract: The present invention relates to the formation of whisker reinforced metal matrix composites in which complex boride or carbide whiskers are distributed throughout a metal, metal alloy, or intermetallic matrix. Exemplary complex boride whiskers include TiNbB, TiTaB, TiVB, NbHfB, and TiNbMoB. Exemplary complex carbide whiskers include TiNbC, TiVC, TiZrC, TiHfC, and TiTaC. A method for the in-situ formation of complex boride and complex carbide whiskers within metallic matrices is disclosed which involves reacting a mixture of individual complex ceramic-forming constituents in the presence of a metal to precipitate the desired complex ceramic whiskers in a metal matrix.

Abstract: A method is taught for the introduction of in-situ precipitated second phase materials, such as ceramic or intermetallic particles in a metal matrix, to a host metal. When an initial solvent-assisted reaction is utilized, metal-second phase composites having highly superior properties may be obtained. The invention may utilize the reaction of the second phase-forming constituents in a solvent metal medium to provide an intermediate material of finely-dispersed second phase particles in an intermediate metal matrix, in the form of a porous mass or sponge. Any desired loading of second phase in the final composite may be achieved by the admixture of this preformed intermediate material having a relatively high content of particulate material, with a molten host metal. Exemplary materials include titanium diboride in an aluminum matrix and titanium carbide in an aluminum matrix.

Abstract: A TiAl composition is prepared to have high strength and to have improved ductility by altering the atomic ratio of the titanium and aluminum to have what has been found to be a highly desirable effective aluminum concentration by addition of chromium, carbon and niobium according to the approximate formula Ti.sub.51-43 Al.sub.46-50 Cr.sub.2 Nb.sub.1-5 C.sub.0.1.

Abstract: This invention relates to a metallic-second phase composites comprising a matrix of titanium aluminide with discrete titanium silicide particles dispersed therein. The second phase dispersoid is stabilized during the process of in-situ formation by the presence of zirconium.

Abstract: A method of protecting ferrous metal structures from oxidative attack in an aqueous, corrosive, oxidative environment by applying a thin, impervious coating of an oxide of titanium, zirconium, tantalum or niobium (or a mixture of two or more such oxides). The coating is applied as an alloy (preformed or form in situ) of the respective metal and a more noble metal such as nickel, cobalt, copper or iron and the alloy is preferably thermally oxidized under conditions to oxidize the titanium, zirconium and/or niobium without oxidizing the more noble metal, which serves to bind the oxide coating to the substrate. Alternatively the alloy may be applied, and then oxidized by the conditions of use.

Abstract: A method is disclosed for producing a rare earth metal-transition metal-boron (R-T-B) bonded magnet with a magnetic anisotropy. R-T-B alloy ribbons and/or ribbon-like flakes containing R.sub.2 T.sub.14 B fine crystals are prepared with a thickness of 20-1,000 .mu.m by rapidly-quenching method. The ribbons and/or flakes are crushed and ground into a magnetic powder of particle sizes smaller than the value of the ribbon thickness. The magnetic powder is mixed with binder agent and formed into desired bulk-shape body in an aligning magnetic field to produce the bonded magnet with the magnetic anisotropy. In order to improve the magnetic properties, the ribbons and/or flakes can be heat-treated at a temperature of 650.degree.-950.degree. C. The magnetic powder can also be teat-treated at a temperature of 500.degree.-700.degree. C.

Abstract: An electrically conductive composite material is formed by dispersing in a matrix metal another metal which is insoluble or slightly soluble with the matrix metal. The other metal is finely divided to an extent of not excessively lowering the conductivity and is mixed in the matrix metal in a particle amount such that respective particles keep a mutual distance effective to strengthen the composite material. The material is thereby sufficiently improved in the mechanical strength and wear resistance and remarkably reduced in high temperature deformation. Such conductive composite material can be obtained through a melt atomization.

Abstract: A process for increasing the oxidation resistance and corrosion resistance of a component made of a dispersion strengthened superalloy by means of a surface treatment, the object of which in every case is to produce or retain a fine-grained surface zone (5) while the core zone (4) of the component in all circumstances is forced to form coarse grains during the final recrystallization annealing in the temperature range between the recrystallization temperature and the solidus temperature. A fine-grained surface zone (5) is produced by cold-working the surface zone (3, 5) by shot-peening, surface milling or pressing or by heating the surface zone (7) to a temperature about 100.degree. to 140.degree. C. below the recrystallization temperature by means of a laser (9) or an arc (10) while the core zone is kept at less than 900.degree. C., or by application of a 10 to 50 .mu.

Abstract: Economical, tarnish-resistant precious-metal alloys for dentistry consisting essentially of 36 to 39% silver, 28 to 32.5% gold, 17 to 19.5% palladium, 0 to 0.1% iridium, 9.5 to 10.5% copper, 0.5 to 3% indium and 0.5 to 2.5% zinc, whereby the sum of the indium and zinc contents does not exceed a maximum of 4%.

Abstract: An alloy, adapted for use as a conductor for electrical resistors, consisting essentially of 30-45 wt. % Ni, 30-34 wt. % Cr, 25-35 wt. % Al and an effective amount of a corrosion inhibitor and stabilizer selected from the group consisting of transition metal elements and rare earth elements.

Abstract: A matrix of an Al-Ni base alloy or an Al-Si-Cu base alloy is strengthened by dispersion of particles of Ni, Si or at least one intermetallic compound selected from among AlNi, Al.sub.3 Ni, Al.sub.3 Ni.sub.2 and AlNi.sub.3.